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KISSsoft - Release 03-2011

KISSsoft demo
File
Name : BevelGear 5 (Gleason)
Description: KISSsoft example
Changed by : juanpm on: 11.10.2013 at: 10:19:05

This KISSsoft demoversion may not be used
for professional application !
Warning : Calculation not consistent.
Results are probably not valid !
Important hint: At least one warning has occurred during the calculation:
1-> UNDERCUT gear 1
Notice: Increase profile shift coefficient
to at least 0.2753
BEVEL-GEAR-CALCULATION (BEVEL-GEAR-PAIR)
Drawing or article number:
Gear 1: 0.000.0
Gear 2: 0.000.0

Calculation method Bevel gear AGMA 2003-B97
Geometry calculation according ISO 23509:2006, method
1
Constant slot width, fig 2 (Gleason)
Manufacture process: lapped
Spiral toothing
------- GEAR 1 -------- GEAR 2 -------

Power (hp) [P] 292.02
Speed (1/min) [n] 1000.0 222.2
Rotation direction, wheel 1, viewed on cone tip: left
Torque (ft*lb) [T] 1533.7 6901.6
Gear driving (+) / driven (-) + -
Application factor [KA] 1.00
Required service life [H] 1000.00
1. TOOTH GEOMETRY AND MATERIAL
------- GEAR 1 -------- GEAR 2 -------
Offset (Center dist.) (in) [a] 0.000
Axis angle () [Sigma] 90.000
Normal module (in middle) (in) [mmn] 0.3150
Pressure angle at normal section () [alfn] 20.000
Helix angle in the middle () [betm] 35.0000
Hand of gear left right
Number of teeth [z] 8 36
Facewidth (in) [b] 2.76 2.76
Assumed and measured contact pattern width (in) [be] 2.34 2.34
Accuracy grade [Q-ISO17485] 7 7
Manufacturing
Cutter radius (in) [rc0] 7.28
Face milling
Internal diameter gearbody (in) [di] 0.00 0.00
Material
Gear 1: 17NiCrMo6-4, Case-carburized steel, case-hardened
ISO 6336-5 Figure 9/10 (MQ), core strength >=25HRC Jominy J=12mm<HRC28
Gear 2: 17NiCrMo6-4, Case-carburized steel, case-hardened
ISO 6336-5 Figure 9/10 (MQ), core strength >=25HRC Jominy J=12mm<HRC28
------- GEAR 1 -------- GEAR 2 --
Surface hardness HRC 60 HRC 60
Yield point (lbf/in) [sigs] 123282.60 123282.60
(lb/in), (N/mm) (lb/in), (N/mm)
Allowable bending stress number [sat] 0, 0.00 0, 0.00
Allowable contact stress number [sac] 0, 0.00 0, 0.00
Tensile strength (lbf/in) [Rm] 174046.02 174046.02
Yield point (lbf/in) [Rp] 123282.60 123282.60

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Young's modulus (lbf/in) [E] 29877900 29877900
Poisson's ratio [ny] 0.300 0.300
Average roughness, Ra, tooth flank (mil) [RAH] 0.02 0.02
Mean roughness height, Rz, flank (mil) [RZH] 0.19 0.19
Mean roughness height, Rz, root (mil) [RZF] 0.79 0.79
Summary of reference profile gears:
Dedendum reference profile (module) [khfp, hfP*] 1.250 1.250
Tooth root radius Refer. profile (module)
[rofP*] 0.380 0.380
Addendum Reference profile (module) [khap, haP*] 1.000 1.000
Protuberance height (module) [hprP*] 0.000 0.000
Protuberance angle () [alfprP] 0.000 0.000
Buckling root flank height (module) [hFaP*] 0.000 0.000
Buckling root flank angle () [alfKP] 0.000 0.000
Type of profile modification: none (only running-in)
Tip relief (mil) [Ca] 0.08 0.08
Lubrication type oil bath lubrication
Type of oil Oil: ISO-VG 150
Lubricant base Mineral-oil base
Kinem. viscosity oil at 40 C (cSt) [nu40] 1.50
Kinem. viscosity oil at 100 C (cSt) [nu100] 0.13
FZG-Test A/8.3/90 step [FZGtestA] 12
Specific density at 15 C (lb/ft) [roOil] 55.686
Oil temperature (F) [TS] 212.000
------- GEAR 1 -------- GEAR 2 -------
Overall transmission ratio [itot] -4.500
Gear ratio [u] 4.500
Helix angle outside () [bete] 40.848 40.848
Helix angle in the middle () [betm] 35.000 35.000
Helix angle in inside () [beti] 29.994 29.994
Pinion offset angle in axial plane () [zetm] 0.000
Pinion offset angle in pitch plane () [zetmp] 0.000
Offset in pitch plane (in) [ap] 0.000
Normal module outside (in) [men] 0.3475
Transverse module outside (in) [met] 0.4593 0.4593
Normal module (in middle) (in) [mmn] 0.3150
Transverse module middle (in) [mmt] 0.3846 0.3846
Normal module inside (in) [min] 0.2684
Transverse module inside (in) [mit] 0.3099 0.3099
Sum of profile shift coefficients [xhm1+xhm2] 0.0000
Profile shift coefficient [xhm] 0.2307 -0.2307
Undercut boundary [xhmmin] 0.2753 -15.6010
Tooth thickness modification factor [xsmn] 0.0000 -0.0000
Reference diameter Outside (in) [de] 3.675 16.536
Tip diameter outside (in) [dae] 4.620 16.651
Root diameter Outside (in) [dfe] 3.001 16.292
Reference diameter Middle (in) [dm] 3.077 13.845
Tip diameter Middle (in) [dam] 3.834 13.951
Root diameter Middle (in) [dfm] 2.450 13.643
Reference diameter Inside (in) [di] 2.479 11.155
Tip diameter Inside (in) [dai] 3.048 11.250
Root diameter Inside (in) [dfi] 1.899 10.995
Addendum (in) [hae] 0.484 0.266
(in) [ham] 0.388 0.242
(in) [hai] 0.291 0.218
Dedendum (in) [hfe] 0.345 0.563
(in) [hfm] 0.321 0.466
(in) [hfi] 0.297 0.370
Tooth height (in) [he] 0.829 0.829
(in) [hm] 0.709 0.709
(in) [hi] 0.588 0.588
Length of reference cone outside (in) [Re] 8.470 8.470
Length of reference cone middle (in) [Rm] 7.092 7.092
Length of reference cone inside (in) [Ri] 5.714 5.714
Reference cone angle () [delta] 12.529 77.471
Additional angles (): [dela] 16.529 78.471
[thea=dela-delta] 4.000 1.000
[delf] 11.529 73.471
[thef=delta-delf] 1.000 4.000
Distance along axis to crossing point (in) [txo] 8.163 1.577
(in) [txi] 5.514 1.026
Distance apex to crossing point (in) [tz] 0.000 0.000
(in) [tzF] -0.379 0.121
(in) [tzR] -0.987 0.031
Distance in axial direction to the cone tip (in)
[ye] 8.268 1.837
(in) [yae] 8.163 1.577

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(in) [yai] 5.514 1.026
Theoretical tip clearance (in) [c] 0.079 0.079
Effective tip clearance (in) [c.e/i] 0.079 / 0.080 0.079 / 0.082
Characteristic values for sizing [Re2/b2] 3.073
[b2/mmn] 8.748
2. FACTORS OF GENERAL INFLUENCE
Effective facewidth (in) [F,b] 2.34
Nominal transverse load at operating pitch circle (lbf)
[Ftw] 11963.4
Nominal circum. force at pitch circle (lbf)
[Ft] 11963.4
Axial force (lbf) [Fa] 9330.5 3371.9
Radial force (lbf) [Fr] 3371.9 9330.5
Normal force (lbf) [Fnorm] 15541.9
Circumferential speed at dm (m/sec) [vm] 4.09
Circumferential speed at de (m/sec) [ve] 4.89
Load distribution modifier [Kmb] 1.000
Load distribution factor [Km,KHb] 1.500
Transmission accuracy grade number [Qv] 10
Dynamic factor [Kv] 1.013
Number of load cycles (in mio.) [NL] 60.000 13.333

3. TOOTH ROOT STRENGTH
------- GEAR 1 -------- GEAR 2 -------
Size factor [KS, Yx] 0.9700 0.9700
(in) , (mm) (in) , (mm)
Bending lever arm (in) [hN] 0.025, 0.62 0.024, 0.60
Tooth thickness at critical section [2*sN] 0.621,15.76 0.726,18.44
Radius at curvature of fillet curve [rfm] 0.160, 4.05 0.138, 3.51
Load angle () [alfh] 35.05 20.66
Tooth form factor Y [Y] 2.667 2.136
Stress correction factor [Kf] 1.606 1.853
Cutter radius (in) [rc0] 7.283
Tooth lengthwise correction factor [Kx,Ybet] 1.000
Bending strength geometry factor J [J] 0.000 0.000
(lb/in), (N/mm) (lb/in), (N/mm)
Bending stress number [st] 62515, 431.03 57781, 398.39
Stress cycle factor [KL,YNT] 0.942 0.971
(for general applications)
(lb/in), (N/mm) (lb/in), (N/mm)
Allowable bending stress number [sat] 0, 0.00 0, 0.00
Temperature factor [KT] 0.00 0.00
Reliability factor [KR,YZ] 1.00
Reverse loading factor [-] 1.000 1.000
Effective allow. b.s.n. [sateff] 108411, 747.47 112478, 775.51
Bending strength power rating (hp) [Pat] 0.00( 0.00 kW) 0.00( 0.00 kW)
Note: Pat calculated with Ko=1, KR=1, SFmin=1
Safety factor (foot) [sateff/st] 1.73 1.95
Required safety factor [SFmin] 1.40 1.40
Transmittable power [Pat/SFmin] 361.72(269.73 kW) 406.03(302.77 kW)
@ERROR IN INCLUDE: FILE AGMA2003AnnexC_Bending.tmp NOT FOUND.

4. SAFETY AGAINST PITTING (TOOTH FLANK)
------- GEAR 1 -------- GEAR 2 -------
(lb^.5/in), (N^.5/mm)
Elastic coefficient [Cp,ZE] 2285.3, 189.81
Size factor [Cs,Zx] 1.000 1.000
Crowning factor [Cxx,Zxx] 0.000
Geometry factor I [I] 0.0000
(lb/in), (N/mm)
Contact stress number [sc,sigH] 194132,1338.49
Stress cycle factor [CL,ZNT] 0.994 1.105
(for general applications)
Hardness ratio factor [CH,ZW] 1.00 1.00
Temperature factor [KT] 0.00 0.00
Reliability factor [CR,ZZ] 1.00
(lb/in), (N/mm) (lb/in), (N/mm)
Allowable contact stress number [sac] 0, 0.00 0, 0.00
Effective allow. c.s.n. (lb/in) [saceff] 205420,1416.32 228288,1573.99
Pitting resistance power rating (hp) [Pac] 0.00( 0.00 kW) 0.00( 0.00 kW)
Note: Pac calculated with Ko=1, KR=1, SHmin=1
Safety factor (flanc) [saceff/sc] 1.06 1.18
Required safety factor [SHmin] 1.00 1.00
Transmittable power [Pac/SHmin^2] 326.96(243.81 kW) 403.81(301.12 kW)

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@ERROR IN INCLUDE: FILE AGMA2003AnnexC_Pitting.tmp NOT FOUND.
SERVICE FACTORS:
Service factor for tooth root [KSF] 0.00 0.00
Service factor for pitting [CSF] 0.00 0.00
Service factor for gear set [SF] 0.00
Note: Service factors are calculated with Ko=1, KR=1
Transmittable power including required service factors KSFmin, CSFmin (hp) 0.00( 0.00 kW)
KSFmin = 1.40, CSFmin = 1.00
5. STRENGTH AGAINST SCUFFING
Calculation method according to ISO/TR 13989
Lubrication coefficient (for lubrication type)
[XS] 1.000
Oil temperature (F) [TS] 212.000
Lubricant factor [XL] 1.000
Contact factor [Xmp] 1.000
Relative structure coefficient (Scuffing)
[XWrelT] 1.000
Thermal contact factor (N/mm/s^.5/K) [BM] 13.795 13.795
Effective facewidth (in) [beff] 2.343
Applicable circumferential force/tooth width (lbf/in)
[wBt] 8072.953
(Kbg = 1.000, wBt*Kbg = 1413.787)
Flash factor (K*N^-.75*s^.5*m^-.5*mm) [XM] 1.581
Pressure angle factor (eps1:
0.629, eps2: 0.531) [Xalfbet] 0.998
Flash temperature-criteria
Tooth mass temperature (F) [theMi] 276.22
theM = theoil + XS*0.47*Xmp*theflm [theflm] 75.92
Scuffing temperature (F) [theS] 693.91
Coordinate gamma (point of highest temp.) [Gamma] -0.635
[Gamma.A]= -0.916 [Gamma.E]= 1.086
Highest contact temp. (F) [theB] 533.22
Approach factor [XJ] 1.023
Load sharing factor [XGam] 0.947
Dynamic viscosity (cP) [etaM] 10.75
Coefficient of friction [mym] 0.077
Required safety [SBmin] 2.000
Safety factor for scuffing (flash-temp) [SB] 1.500
Integral temperature-criteria
Tooth mass temperature (F) [theM-C] 255.20
theM-C = theoil + XS*0.70*theflaint [theflaint] 34.28
Integral scuffing temperature (F) [theSint] 683.58
Running-in factor (well run in) [XE] 1.000
Contact ratio factor [Xeps] 0.369
Dynamic viscosity (cP) [etaOil] 10.75
Averaged coefficient of friction [mym] 0.070
Geometry factor [XBE] 0.441
Meshing factor [XQ] 1.000
Tip relief factor [XCa] 1.432
(An optimal sized tip relief is required.)
Integral tooth flank temperature (F) [theint] 347.77
Required safety [SSmin] 1.800
Safety factor for scuffing (intg.-temp.) [SSint] 2.063
Safety referring to transferred torque [SSL] 3.473
6. ALLOWANCES FOR TOOTH THICKNESS
------- GEAR 1 -------- GEAR 2 -------
Tooth thickness deviation Own Input Own Input
Tooth thickness allowance (normal section) (in)
[As.e/i] -0.006 / -0.009 -0.006 / -0.009
The following data apply on the middle of the tooth width:
Tooth thickness (chordal) in pitch diameter (in)
[smnc] 0.546 0.442
(in) [smnc.e/i] 0.540 / 0.538 0.436 / 0.433
Reference chordal height from dam (in) [hamc] 0.404 0.242
Circumferential backlash (in) [jmt] 0.021 / 0.015
(in) [jet] 0.025 / 0.018
Normal backlash (in) [jmn] 0.016 / 0.012
(in) [jen] 0.018 / 0.013

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7. GEAR ACCURACY
------- GEAR 1 -------- GEAR 2 --
According ISO 17485:
Accuracy grade [Q-ISO17485] 7 7
(Diameter (in) [dT] 3.39 13.77)
Single pitch deviation (mil) [fpT] 0.87 0.94
Total cumulative pitch deviation (mil) [FpT] 2.64 3.35
Concentricity deviation (mil) [FrT] 2.09 2.68
Tangential tooth-to-tooth composite deviation (mil)
[fisTmax/fisTmin] 1.57/0.00 1.57/0.00
(fisTmax, fisTmin: ISO17485, Table B1, q=2)
Total tangential composite deviation (mil)
[FisT] 4.21 4.92
9. ADDITIONAL DATA
Input data for the calculation of the gear measurements according to ISO23509
Data of type 1 (acc. table 3, ISO23509):
xhm1= 0.2307 khap= 1.0000 khfp= 1.2500 xsmn= 0.0000
Data of type 2 (acc. table 3, ISO23509):
cham= 0.3846 kd= 2.0000 kc= 0.1250 kt= 0.0000
Mean coeff. of friction (acc. Niemann) [mum] 0.078
Wear sliding coef. by Niemann [zetw] 0.832
Power loss from gear load (hp) [PVZ] 4.732
(Meshing efficiency (%) [etaz] 98.380)

End report lines: 345