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DEPARTMENT OF ECONOMICS

COMPETITIVENESS OF THE FIRMS


IN INDIAN IRON AND STEEL INDUSTRY





BY

L. G. Burange
Shruti Yamini













WORKING PAPER UDE33/2/2010
FEBRUARY 2010


DEPARTMENT OF ECONOMICS
UNIVERSITY OF MUMBAI
Vidyanagari, Mumbai 400 098.


Documentation Sheet


Title:

COMPETITIVENESS OF THE FIRMS
IN INDIAN IRON AND STEEL INDUSTRY

Author(s):
L. G. Burange
Shruti Yamini
External Participation:
-----
WP. No.: UDE33/2/2010
Date of Issue: February 2010
Contents: T 29, F 23, R 35
No. of Copies: 100

Abstract

The paper examines the performance of Indian iron and steel industry in the pre
and post-liberalisation periods in terms of primary indicators such as production,
consumption and foreign trade. It also studies growth in capacity utilisation, prices and
employment. It is deduced that the industry has grown manifold in all the aspects,
especially after the liberalisation of the economy except employment, which shows a
substantial fall during post-liberalisation when competition among the Indian
manufacturing firms has increased. Therefore, that leads us to investigate the
competitiveness of the sample firms in the industry through composite competitiveness
indices. On the basis of overall competitiveness, as well as financial and non-financial
aspects of competitiveness, the industry is mostly dominated by Tata Steel Ltd., even
though SAIL has a greater market share and proves to be superior with respect to non-
financial indicators. JSW Steel Ltd. stands tall on the index for major producers,
whereas Bhushan Power & Steel Ltd. leads the other secondary producers index of
competitiveness.

Key Words: Competitiveness, Indices, Financial and Non-financial Indicators.
J EL Code(s): L61
THE PERFORMANCE OF INDIAN IRON AND STEEL INDUSTRY
AND COMPETITIVENESS OF THE FIRMS
*


L. G. Burange
Shruti Yamini




1. INTRODUCTION

It can apparently be stated that iron and steel has little or no competition
because of its ideal combination of strength, rigidity and workability and the
relatively high cost of alternative materials. Moreover, the steel industry has very
strong forward and backward linkages in terms of material flow, income generation
and employment creation; hence the economic prosperity and growth of an economy
is very closely related to the quantity of steel consumed by it.

The Indian iron and steel industry has traversed a long path since the first steel
plant went into operation in 1907. Starting at 1 million tonne (m. t.) capacity at the
time of independence, India has now risen to be the fifth largest crude steel producer
in the world and the largest producer of sponge iron. Moreover, India is expected to
become second largest producer of steel in the world by the year 2015. That the
industry has started to mark its presence world-wide is also evident from the fact that
its share in world production of crude steel has been constantly on a rise since the
industrys liberalisation, at a healthy compound annual growth rate (CAGR) of 2.86
percent between the period 1991 to 2007 and at astounding 14.44 percent in the last
eight years (World Steel Association 2008). As per an official estimate, the industry
contributes around 2 percent of the Gross Domestic Product and its weight in the
Index of Industrial Production is 6.20 percent (GOI 2008a, p.10). Further, with a share
of approximately 10 percent, the industry is amongst the largest contributors to the
central excise duty.

*
The inputs of an anonymous reviewer are greatly acknowledged. However, the authors are solely
responsible for any remaining errors.


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The first large scale production of iron and steel in India was made in 1829,
when Josiah Heath ventured on his famous enterprise of mining and smelting iron ore
at Salem and Porto Novo. However, due to high capital requirement the works was
wound up in 1867. Therefore, the credit of finally initiating the iron and steel industry
in India on a full-fledged scale goes to late Jamshedji Tata who in 1907 organised the
Tata Iron and Steel Company (TISCO, now Tata Steel Ltd.). The iron and steel
production increased quite rapidly following Independence as India attempted to
strategically invest in this core sector to bring about national industrial transformation
(DCosta 2006, p.8). According to the first Industrial Policy Resolution adopted in
1948, new production units of iron and steel were to be started exclusively by the
government in the public sector without disturbing the existing ones in the private
sector. Therefore, state ownership of steel plants in independent India began in the
1950s as some integrated steel plants were set up in the public sector and few steel
units in the private sector. The first push to this industry came during the first three
five year plans (1952-1970). Massive injections of investment in the public sector
coupled with a protected market environment laid the foundations of a viable and
competitive indigenous iron and steel industry. Unfortunately, India's steel capacity
was not augmented to any appreciable extent over the next two decades as the
economic slowdown adversely affected the pace of growth. Many factors contributed
to the slowdown. Most important were related to structural deficiencies, such as the
need for institutional changes in agriculture and the inefficiency of most of the
industrial sector. Wars with China in 1962 and with Pakistan in 1965 and 1971; a
flood of refugees from East Pakistan in 1971; droughts in 1965, 1966, 1971, and
1972; currency devaluation in 1966; and the first world oil crisis, in 1973-74, all
jolted the economy. However, this phase was reversed from 1991-92, when the
country replaced the control regime by liberalisation and deregulation in the context
of the New Economic Policy.

The Indian iron and steel industry was freed from the shackles of control and
liberalised in July 1991, which led it to grow in several dimensions. The main policy
measures taken with regard to the industry include (GOI 2007):

1. The industry was removed from the list of industries reserved for the public sector
and also exempted from the provisions of compulsory licensing.
3

2. The industry was included in the list of high priority industries for automatic
approval for foreign equity investment up to 51 percent. This limit has recently
been increased to 100 percent.
3. Price and distribution of steel were deregulated from January 1992.
4. The trade policy was liberalised where import and export was freely allowed.
5. Levy on account of Steel Development Fund was discontinued from April 1994,
thereby providing greater flexibility to main producers to respond to the market.

After passing through the initial phase of stabilisation following the economic
reforms and liberalisation, the steel industry experienced a growth of 22 percent and
14 percent during 1994-95 and 1995-96, respectively (Mazumder and Ghoshal 2003,
p.65). The industry however experienced a difficult phase between 1997 and 2001.
This was due to the severe recession in the global economy which led to demand-
supply mismatch with potential production capacity being much higher than demand.
Prices of a few types of steel during this period touched a 20-year low and most
producers in India made heavy losses. Many firms were forced to shut down leading
to loss of jobs. New capacities became uneconomical and surplus (Joshi 2006, p.2).
As noted by Muthuraman (2006), the industrial recovery in India really began to be
seen in 2002-03; was consolidated during 2003-04; gathered momentum during 2004-
05; and scaled new heights during 2005-06 and 2006-07. Consequently, the
competition between the firms within the industry has increased. This is mainly on
account of the better performance of the existing firms in all the fields of competence
and the resultant surge in competition for market share. Furthermore, due to the
expectant prospects of the industry in the near future, newer secondary producers
have entered the market making competition even more intense down the line. The
accompanying outcome is worth examining through the analysis of the current
scenario of competitiveness among the firms in the industry in the following sections.

The paper is organised as follows: Following the introduction, the second
Section deals with the performance of the industry in terms of some key indicators.
The third Section discusses the concept and measurement of competitiveness along
with the methodology and the data. Section four analyses the results of the study
4

while Section five examines the competitiveness of the firms in different segments of
the industry. The last Section concludes the paper.

2. PERFORMANCE OF THE INDUSTRY

The performance of the industry in key indicators such as production,
consumption, export, import, employment etc. has been studied by analysing their
growth rates. For the purpose, compound annual growth rates (CAGR) are computed
for the 32 years, from 1975-76 to 2006-07, as per the semi-log method (Appendix
table 2). Besides, the CAGR is estimated for two sub-periods, i.e. pre-liberalisation
period (1975-76 to 1991-92) and post-liberalisation period (1991-92 to 2006-07),
using the kinked exponential growth model (Boyce 1986, Goldar and Seth 1989,
Burange 2000). The main data sources used here are SAIL (2008), Joint Plant
Committee (2007) and Government of India (2009).

2.1. Production

The finished steel production in India has grown from a mere 1.1 m. t. in 1951
to 50.20 m. t. in 2006-07. During the first two decades of planned economic
development, i.e., 1950-60 and 1960-70, the average annual growth rate of steel
production exceeded 8 percent. However, this growth rate could not be sustained in
the following decades due to lack of demand. During 1970-80, the growth rate in steel
production came down to 5.7 percent p.a. and picked up marginally to 6.4 percent p.a.
during 1980-90 (GOI 2005a), which further increased to 8.61 percent p.a. during
1990-2000. The addition in production is all the more significant after recovery of the
industry on domestic as well as the global clues, i.e., after 2001-02. When CAGR is
estimated for the pre-liberalisation (1975-76 to 1991-92) and post-liberalisation
(1991-92 to 2006-07) periods, it is noted that growth rate is understandably higher in
the later period at 8.11 percent compared to 4.96 percent for the earlier period (table
1). After liberalisation, there have been no shortages of iron and steel materials in the
country as production has augmented. India's rapid economic growth and soaring
demand by sectors like infrastructure, real estate and automobiles, at home and
abroad, has put Indian steel industry on the global map.

5

2.2. Apparent Consumption

The apparent consumption (as commonly referred to) of steel is arrived at by
subtracting export of steel from the total domestic production and adding the import
of steel. Change in stock is also adjusted in getting the consumption figures. It is
treated as the actual domestic demand of steel in the country. Apparent consumption
of finished steel kept pace with production as it increased from 14.84 m. t. in 1991-92
to 44.33 m. t. in 2006-07 with the CAGR of 6.26 percent p.a. over the post-
liberalisation period as against 5.53 percent in the pre-liberalisation period (figure 1).
The CAGR for the entire period is 6.19 percent. However, the potential demand for
steel in India is still vast, as the present per capita consumption in the country is only
around 46 kg (GOI 2008a, p.10) against the world average of 150 kg and that of 400
kg in the developed countries. The consumption of iron and steel is primarily driven
by the manufacturing, construction and infrastructure sectors, which have witnessed
impressive growth in India in the past few years. The prospects for the market might
get brighter, if supported by government initiatives in the infrastructure sector, and an
expected early revival in the manufacturing sector.

2.3. Foreign Trade

Liberalisation of the foreign trade regime has had a favourable effect on Indian
exports. Exports, in volume terms, grew fast- at a rate exceeding 30.7 percent p.a.
between 1991-92 and 2006-07 (post-liberalisation period). This was in contrast to the
declining trend, at (-) 1.15 percent in the pre-liberalisation period of 1975-76 to 1991-
92 (table 1). During the post-liberalisation period, the countrys export basket also
changed in favour of more value added and sophisticated products. The major steel
items of export include hot rolled (HR) coils, plates, cold rolled (CR) and galvanised
products, pipes, stainless steel, wire rods and wires. The export destinations also got
widened with Indian steel reaching very large number of countries in all the
continents of the world. Indias major markets for steel items include USA, Canada,
Indonesia, Italy, West Asia, Nepal, Taiwan, Thailand, Japan, Sri Lanka and Belgium.

Import of steel, on the other hand, followed a different growth path. Contrary
to the declining trend in exports, it remained stable at around 4.1 percent (CAGR) in
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5.45
14.16
6.19
6.85
4.10
-1.15
5.53
4.96
6.30
30.70
6.26
8.11
-5 0 5 10 15 20 25 30 35
Import
Export
Apparent
Consumption
Production
Post- Liberalization Period Pre- Liberalization Period Total Period
the pre-liberalisation period. And, unlike exports, it increased only marginally at
around 6.3 percent CAGR in the post-liberalisation period. Most dramatic increase in
imports can be seen between 2003-04 and 2006-07, doubling itself from 1.45 m. t. to
4.39 m. t. in over just four years. As a result, for a major part of the post-deregulation
years India enjoyed the status of a net exporter of steel, even though the net export
levels varied widely. As noted by the Report of the Working Group on Steel Industry
for the Eleventh Five-Year Plan (GOI 2006), an association observed between the
growth in domestic demand and relative movements in imports and exports (i.e., net
exports) shows that the industry is ready to operate in an open economy where exports
and imports respond to increases or decreases in domestic demand driven primarily by
market signals (i.e., relative domestic and international price and relative realisation
on domestic versus international sales) and appropriate fiscal adjustments (i.e.,
changes in tax rate) .

Table 1: Growth Trend in Primary Performance Indicators (Percent)

Year Production
Apparent Consumption
(Production + Import) - Export
Export Import
Total Period CAGR
(1975-76 to 2006-07)
6.85 6.19 14.16 5.45
Pre- Liberalisation Period CAGR
(1975-76 to 1991-92)
4.96 5.53 -1.15 4.10
Post- Liberalisation Period CAGR
(1991-92 to 2006-07)
8.11 6.26 30.70 6.30


















Figure 1: Comparison of CAGR of Key Performance Indicators
7

67
75
65
79
82
86
88
91 91
89
91
0
10
20
30
40
50
60
70
80
90
100
2.4. Capacity Utilisation

Capacity underutilisation, as in other industrial sectors, presents a major
drawback in the Indian iron and steel industry. Capacity utilisation, as measured by
total output divided by installed capacity multiplied by 100, has historically been
fluctuating. From a low start in 1970-71 of 67 percent average capacity utilisation, it
increased to 75 percent in 1980-81 and declined again thereafter to around 65 percent
in 1990-91. In 2000-01, however, it improved again to 79 percent (table 2). It needs to
be mentioned that the range of capacity utilisations amongst the plants is
considerable. In 1970-71 it ranged between 40 percent and 86 percent, and in 1977-78
two plants even registered capacity utilisation of over 94 percent (Schumacher and
Sathaye 1998). However, the capacity utilisation in mini steel plants is usually low
largely due to inadequate supply of scrap and power.

Table 2: Capacity Utilisation of Crude Steel

Years
Capacity Utilisation
of Crude Steel (%)
1970-71 67
1980-81 75
1990-91 65
2000-01 79
2001-02 82
2002-03 86
2003-04 88
2004-05 91
2005-06 91
2006-07 89
2007-08 91
Source: JPC (2007) and Other
Sources Figure 2: Trends in Capacity Utilisation of Crude Steel

Capacity underutilisation in the pre-liberalisation period inevitably resulted in
high costs of production and losses. It was due to inadequate supply of coal and
power, transport bottlenecks and other infrastructural constraints, absence of proper
maintenance, poor management (e.g., caused by frequent changes in top management
of public sector plants), extensive labour unrests and in more recent years due to lack
of demand by engineering industries like railway wagons etc. (Datt and Sundharam
1998). Furthermore, public sector units seemed to be particularly inefficient. They
showed continuous losses since they were set up, additionally due to heavy
investments on social overheads and administered prices and controlled distribution
that did not allow these units to receive reasonable returns for their products.
8

0
50
100
150
200
250
300
However, in the post reform period, there has been significant improvement in the
capacity utilisation levels, as a result of expansionary phase in the general economy
and the consequent accelerated growth in demand for steel by the user sectors (GOI
2006), better export performance of the sector and high prices of steel .

2.5. Pricing Trends

The domestic prices of iron and steel have been market-determined ever since
the de-regulation of prices for integrated steel plants in 1991-92. Market prices remain
closely related to international prices, though generally lower. The main policy
instrument available to influence prices is the adjustment of the customs and excise
duty structure. An important feature of the de-regulated era is that prices of both
finished steel and its inputs have risen at a much faster rate and with a lot of volatility,
compared to the past. Table 3 below gives the trend in WPI (with base year 1993-
94=100) for iron and steel between 1990-91 and 2007-08. The Indian steel industry
experienced a significant slump in prices during the period 1998-99 to 2001-02 in line
with global trend, which adversely affected the profitability of domestic steel firms.
However, certain steel mills remained profitable during this period due to price

Table 3: Wholesale Price Index of Indian Iron and Steel























Source: GOI (2008b) Figure 3: Trend in Wholesale Price Index of Iron and Steel
(Base Year: 1993-94=100)
Year WPI
1990-91 94.86
1991-92 91.85
1992-93 92.09
1993-94 100.00
1994-95 106.00
1995-96 116.60
1996-97 124.10
1997-98 129.80
1998-99 132.80
1999-00 134.50
2000-01 136.80
2001-02 136.60
2002-03 143.50
2003-04 181.10
2004-05 232.90
2005-06 250.10
2006-07 254.40
2007-08 278.10
CAGR (%) 6.69
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100000
150000
200000
250000
300000
350000
400000
450000
500000
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-
7
6
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6
-
7
7
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7
-
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9
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8
-
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7
9
-
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0
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0
-
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1
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1
-
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1
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-
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Number of Workers
control over key inputs such as coal, value addition in the production chain and
product diversity by introducing new types of steel meant for specialised usage.
Nonetheless the prices have recovered significantly after 2003-04.

2.6. Employment

The trend in employment (number of workers) in the iron and steel industry is
studied in the post- and pre-liberalisation periods with the help of ASI database
(Government of India 2009). The results are distinct in the sense that it is the
only performance indicator which has recorded negative growth during the total
period of 1975-76 to 2005-06. The estimated CAGR in employment in the period
between 1975-76 and 2005-06 is (-) 1.01 percent. However, the rate was a little better
at 0.35 percent in the pre-liberalisation period (1975-76 to 1991-92). The figures
indicate that the level of employment was worst in the post-liberalisation period
(1991-92 to 2005-06) where it declined at a rate of (-) 2.41 percent CAGR (table 4).
After deregulation of the industry, through the schemes such as voluntary retirement
and golden hands-shakes, industry tried to rationalise labour cost in the iron and steel
production. This led to decline in employment in the Indian iron and steel industry
during post-liberalisation period. The declining employment in the industry led to
improvement in labour productivity, although it is still low compared to most of the
steel producing countries. This phenomenon can be attributed to increased
mechanisation and technological advancement in the industry following decontrol,
which led to the substitution of labour with capital in iron and steel production.
Nevertheless, after stagnating in the years 2001-03, the number of workers in the

Table 4: Employment in Indian Iron and Steel Industry







Figure 4: Trend of Employment in the Industry
Time Period
CAGR
(%)
Overall Period
(1975-76 to 2005-06)
-1.01
Pre-liberalisation
Period
(1975-76 to 1991-92)
0.35
Post-liberalisation
Period
(1991-92 to 2005-06)
-2.41
Pre-liberalisation Post-liberalisation
10

0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
Pig Iron Sponge Iron
industry has increased from 268459 in 2003-04 to 294974 in 2004-05 and to 323051
in 2005-06, indicating a positive signal for the employment in the industry. This
recent growth in employment is primarily due to the growth in the number of
producing units in the industry, especially in the private sector, as well as the growth
in the size of individual units.

2.7. Pig and Sponge Iron Industry

Pig iron is one of the basic raw materials required by the foundry and casting
industry for manufacture of various types of castings for the engineering industries. In
2006-07, the share of production of pig iron by secondary (smaller) producers was
82.8 percent, whereas primary producers produced only 17.2 percent. Along with the
production of steel, the production of pig iron in the country has also increased at a
modest rate of 6.3 percent in the post liberalisation period (table 5) due to positive
global demand, India being a major exporter. However, to help the industry, the
government should invest more on the development of the infrastructure sectors, such
as road and transport, so that the derived investment demand could flow into the
industry. Also, the foundries in India, particularly the smaller ones, are using obsolete

Table 5: Production in Indian Pig and Sponge Iron Industry (Million Tonnes)



















Source: JPC (2007, Various Issues) Figure 5: Trend in Production in Indian Pig and
Sponge Iron Industry
Years
Pig
Iron
Sponge
Iron
1991-92 1.59 1.31
1992-93 1.84 1.44
1993-94 2.25 2.40
1994-95 2.79 3.39
1995-96 2.80 4.40
1996-97 3.29 5.01
1997-98 3.45 5.35
1998-99 3.00 5.11
1999-00 3.15 5.18
2000-01 3.40 5.44
2001-02 4.07 5.66
2002-03 5.29 6.91
2003-04 3.76 8.09
2004-05 3.23 10.27
2005-06 4.70 12.65
2006-07 4.99 16.27
CAGR (%) 6.30 14.77
11

technology and need modernisation with better technology so that the cost of
production can come down. Although this might mean substitution of labour and
result in decline in employment in such units.

India is the worlds largest producer of sponge iron. Production of sponge iron
in the country as an alternative feed material to steel melting scrap (re-usable steel
waste), which was being imported hitherto in large quantities by the Electric Arc
Furnace units and the Induction Furnace Units, has resulted in considerable savings in
foreign exchange. The growth of sponge iron especially during last 5 years in terms of
capacity and production has been substantial. The installed capacity of sponge iron
increased from 1.52 m. t. p.a. in 1990-91 to 26.39 m. t. in 2004-05. The production
has increased from 1.31 m. t. in 1991-92 to 16.27 m. t. in 2006-07 (table 5) at 14.77
percent CAGR mainly due to de-licensing of the industry. Moreover, growth in
production in sponge iron in the last 5 years has been at an impressive 24.11 percent.

It may be summed up that the industry performance has definitely improved in
the post-liberalisation period in terms of production, consumption, trade, etc., the only
exception being employment. Furthermore, according to Pushpangandan and Shanta
(2009), the competition among the firms has also increased in the Indian
manufacturing industries after the economic liberalisation. This leads us to examine
the competitiveness among the firms in the industry.

3. CONCEPT AND MEASUREMENT OF COMPETITIVENESS OF THE FIRMS

It is presumed that because of superior iron and steel industry performance
initiated by various factors such as favourable government policies, desirable external
environment, increased competition, etc., the competitiveness of the firms has
improved. The present study moves on to examine this issue of competitiveness of the
firms within the industry with the help of empirical data.

In the existing literature, mainly two scientific approaches to measure and
analyze competitiveness, namely models and indices, are encountered. Models are
complex, usually custom-built to answer specific questions and require relatively
large investment in data collection and analysis. The principal alternative to models is
12

indices, designed to measure and compare specific phenomenon, encompassing
several variables. Therefore, to achieve our objective of measuring competitiveness of
firms in the Indian iron and steel industry, a composite competitiveness index for the
firms has been constructed. Typically, it is a weighted linear (mathematical)
combination of individual indicators that represent different dimensions of a concept
whose description is the objective of the analysis (Saisana and Tarantola 2002).
Therefore, the competitiveness index evaluates the sample firms relative competitive
performance, represented by a number of indicators.

Typically, the first step towards construction of composite indices involves
defining the concept that is to be measured through it. Therefore, the concept of
competitiveness is introduced concisely. Most simply put, competitiveness is a
relative term, which means willingness and ability to profitably compete with
competitors. Due to the fact that competitiveness is a relative measure, one always
has to make the comparison with a base value. Nonetheless, the meaning remains
vague and ambiguous, until its application on the level of aggregation of an economy
(such as regions, nations, industries, firms and products) is ascertained. There is a
distinct divergence in definitions, as competitiveness at the different levels of the
economy is analysed, as each entitys competitiveness is sought to be examined
according to the factors most vital to the survival of the entity in its specific
competitive environment (Reiljan et al. 2000).

Following Porters (2002) viewpoint, where he maintains that wealth is
actually created in an economy at the microeconomic level, in the ability of the firms
to create valuable goods and services using efficient methods, we concern ourselves
with the firm-level competitiveness in the industry. However, it may be noted that
there is a complete lack of empirical research on the subject, as most of the studies
attempt to analyse and measure region, country or industry competitiveness. This
guides us to examine the definitions and theoretical models discussed by some of the
main studies initially, and thereafter identify the main variables explaining the
competitiveness of a firm following them.

According to Buckley et al. (1988, p.176), the most complete definition to
describe competitiveness at the firm level, as given by the Aldington Report (1985) is
13

as follows; a firm is competitive if it can produce products and services of superior
quality and lower costs than its domestic and international competitors.
Competitiveness is synonymous with a firms long-term profit performance and its
ability to compensate its employees and provide superior returns to its owners. This
comprehensive definition highlights the importance of quality of the product which is
dependent on the technology used by the firm, its financial and stock market
performance and investment on human resource by the firm.

In the same line of thinking, the Department of Trade and Industry (1994, p.9)
of U. K. states that; for a firm, competitiveness is the ability to produce the right
goods and services, at the right price, at the right time. It means meeting customers'
needs more efficiently and more effectively than other firms. Apart from stressing on
the productivity, quality and price aspects, the stated definition sheds some light on
importance of consumer satisfaction too.

D'Cruz and Rugman (1992, p.13) argue that the firm level competitiveness can
be defined as .the ability to design, produce and market goods and services, the
price and non-price characteristics of which form a more attractive package than
those of competitors. A distinction is often made between the price and non-price
competitiveness, the first representing a firms capacity to succeed in price
competition (for a given product quality) profitably, while non-price competitiveness
encompasses a host of other factors that account for a firms success such as product
technology, diversity, novelty or sales and marketing services.

Gelei (2003, p.43) has used the definition of firm competitiveness as the
basic capability of perceiving changes in both the external and internal environment
and the capability of adapting to these changes in a way that the profit flow generated
guarantees the long term operation of the firm. This definition interprets
competitiveness of firms as an ongoing struggle for survival, which is one of the most
complex phenomena of firms operation. She maintains that firm competitiveness is
basically a function of two factors. First, it is determined by the extent a firm can
identify the value dimensions that their customers expect and offer them those
through product and service package. In the long run a firm can be competitive only
when it is able to create value for their customers. The second factor of firm
14

competitiveness is the sum of resources and capabilities that makes a firm capable to
create and deliver the identified important value dimensions for the customer.
Prahalad and Hamel (1990) call the second set core competences. It may be noted
that Gelei (2003) has placed a well-defined stress on the long term goals of the firm,
when competitiveness is implicated.

Krugman (1994, p.31) rightly states that the competitiveness of firms has a
clearly defined bottom line: if a corporation cannot afford to pay its workers,
suppliers and bondholders, it will go out of business. So when we say that a
corporation is uncompetitive, we mean that its market position is unsustainable- that
unless it improves its performance, it will cease to exist. By this, he certainly gives
an emphasis to the significance of financial stability of a firm in its existence in
market. Moreover, human resource development and profitable returns to the
shareholders are also considered crucial. Altenburg et al. (1998, p.2), elaborates this
view further by maintaining that firm competitiveness is the ability to sustain a
market position. This ability requires the simultaneous achievement of several targets.
The firm must supply products of adequate quality on time and at competitive prices.
Moreover, as a rule it must be in a position to provide sufficiently diversified products
to meet a differentiated demand, and it must respond quickly to changes in demand
behaviour. Beyond this, success is contingent on a firm's innovative capacity, its
ability to build up an effective marketing system, to establish a brand name, and so
on. The given definition exaggerates the criticality of the firm to sustain the
competitive position in the industry over a longer term, and not only focus on its
current performance. This objective can be attained through proper investment in
technology and marketing of the products.

Moving on to the application of the concept, since a firm does not produce in a
vacuum, its competitiveness can only be measured within various types of market
territories at the sub-national, national and supra-national levels (UNCTAD 2002,
Sinner 2002). Hence at least three general types of competitiveness have been
identified or implied in various contexts:
1. Economy Competitiveness: The ability of all the firms in the economy to
compete, via price or other product attributes, with businesses located in other
15

countries. This is sometimes referred to as the competitiveness of a country the as
combined firm performance of two or more countries is compared.
2. International Competitiveness of Firms: The ability of specific firms or industries
to compete for market share with the same businesses located in other countries,
which affects the location of production across countries.
3. Domestic Competitiveness of Firms: The ability of specific firms or industries to
compete for market share with other firms or industries in the same country.

Problems with defining competitiveness and confusion in terminology are the
two most critical factors that limit its practical analysis. As the first issue has already
been addressed, a brief differentiation between the terms competition and
competitiveness maybe helpful in understanding the concept better. Most simply put,
there seem to be a causal link from competition to competitiveness, such that
increasing competition promotes internal and allocative efficiencies, which in turn
raises competitiveness. Competition signifies contradicting interests of economic
entities, whereas competitiveness reflects a position of one economic entity in relation
to others by comparing the qualities or results of activities reflecting superiority or
inferiority (Reiljan et al. 2000). Therefore, it may be said that competitiveness is a
much broader long term phenomenon than competition, implying overall comparative
standings of the firms determined by various aspects of performance and potential. In
contrast to this, competition is generally ascertained in only one or few aspects of
performance for a shorter term.

Grounded on the review of the concept, we identified the major factors of
competiveness and competitiveness of the firms in an industry has been defined for as
a multidimensional concept involving relative competitive performance and potential
of firms in an industry, for greater domestic market share and penetration in the
international market through foreign trade, with the help of financial as well as non-
financial factors such as sales and marketing tools, human resource, customer
orientation and technological up gradation. It is maintained therefore that the short
term goal of a firm relating to profit maximization and maximization of shareholders
wealth is not suffice for its long term competitiveness. The firm must also focus
adequately on the other developmental and welfare-based ends, which are non-
financial in nature, to remain competitive in the market and sustain its position.
16

3.1. Choice of Indicators and Sub-indicators

When it comes to measuring competitiveness of firms in an industry, as
mentioned earlier, there is a dearth of empirical studies. Therefore, for the first step of
identifying the indicators of competitiveness, the famous Buckleys model of three Ps
(1988) - Potential, Process and Performance is adopted. The underlying argument of
interlinking the three is that measuring only a potential does not reveal anything about
the actual performance. Moreover, a single measure of performance can raise the
question of the sustainability of that performance. Consequently, measuring the
management process also investigates the vital link that can turn potential into
performance. Thus, the suggested approach conceives the factors of potential, process
and performance as a framework of three interacting determinants that would together
explain sustainable competitiveness (Flanagan 2004, p.9).

We identified ten main indicators of competitiveness from the review of
available literature as well as from our perception of the concept and blended them
into the following model, which explains all the aspects of firms competitiveness at a
point of time. The three Ps interact together to establish the competitiveness of the
firm. Each indicator is then explained by a number of other sub-indicators. The
indicators of competitiveness for the firms in the Indian iron and steel industry,
weaved with the Buckleys Model, are exhibited in figure 6.


















Figure 6: Model of Competitiveness Indicators Interrelation
Source: Adapted from Buckley et al. (1988, p.184)
Competitive Performance
Productive Performance
Financial Performance
Foreign Trade Measure
Cost Effectiveness
Stock Market Performance
Competitive Potential
Technological and
Environmental Factors
Growth Performance and
Potential

Competitive Process
Sales and Marketing
Strategy
Consumer Satisfaction
Human Resource
Development and Social
Responsibility
17

Competitiveness is concerned with the ability of firms to perform better than
rivals, where performance is dependent on both financial and non-financial conditions
of the firm. Therefore, for the purpose of advance analysis, the ten indicators are re-
grouped into financial indicators which include financial performance, cost
effectiveness, stock market performance and foreign trade indicators and non-
financial indicators comprising productive performance, sales and marketing strategy,
consumer satisfaction, technological issues, human resource and growth variables.

Total number of sub-indicators (variables) employed for the competitiveness
index are 66 out of which 49 are taken from PROWESS

database (CMIE 2007) and
17 from other data sources. Other data sources mainly include various reports of the
Joint Plant Committee (JPC) for steel, company websites and annual reports of the
firms. Besides, a field survey was carried out for all sample firms to collect few of the
qualitative data. The 66 sub-indicators, which are used to construct the
competitiveness index of the firms in the industry with their appropriate definitions
and adjustments, are listed in Appendix table 4. The data has been taken for the year
2006-07, so that the index represents the current competitive position of the firms in
the industry. However, as a firms operation is affected by short term fluctuations,
especially with respect to financial performance, we have used average values for the
last three years, for those sub-indicators.

After the conceptual foundation is made, the competitiveness index is
constructed by selecting the sample firms, normalising and weighting the selected
indicators and finally aggregating them to arrive at the competitiveness scores of the
firms. This computation ranks the firms not only in accordance with their overall
competitiveness but also in the various groups of main indicators. The details of the
specified methodology have been discussed in the following sub-sections.

3.2. Sample Selection

The sample of firms has been chosen on the basis of their market shares for
the year 2006-07. The market share of each of the firm is arrived at by dividing their
respective sales (Rs. Cr.) by industrys total sales and then multiplying it by 100. The
data used is given by CMIE (2007). All efforts have been made to include a
18

representative sample of firms having more than 1 percent of the market share. With
this, 14 firms were selected as the sample of the study, which covered more than 75
percent of the industrys total market share. The precise market share of the selected
14 sample firms are given in table 6.

Table 6: Market Share of Sample Firms in Iron and Steel Industry in 2006-07
Firm Market Share (Percent)
1. Steel Authority of India Ltd. 25.27
2. Tata Steel Ltd. 12.71
3. J S W Steel Ltd. 6.00
4. Rashtriya Ispat Nigam Ltd. 5.89
5. Essar Steel Ltd. 5.79
6. Ispat Industries Ltd. 5.42
7. Jindal Stainless Ltd. 3.39
8. Bhushan Steel Ltd. 2.70
9. Bhushan Power & Steel Ltd. 1.94
10. Uttam Galva Steels Ltd. 1.72
11. Mukand Ltd. 1.35
12. National Steel & Agro Inds. Ltd. 1.23
13. Lloyds Steel Inds. Ltd. 1.23
14. Shree Precoated Steels Ltd. 1.16
Total Market Share 75.80
Source: CMIE (2007)


3.3. Building the Index: Normalisation, Weighting and Aggregation

The differing units of measurement of the sub-indicators make normalisation
of the data inevitable, thus the Range Equalisation Method is used for the purpose. It
stood out to be most suitable for the study as it yields positive values, which is simple
for readers. Also, this method of re-scaling the data widens the range of indicators,
which makes the differences of raw data more distinct. It alters the data to standardise
into values between 0 and 100 with the help of equation 1.



Different factors of competitiveness have different impact on the
competitiveness index, both negative and positive. For this reciprocal of the value i.e.
100 - index value is calculated after normalising the sub-indicators, which solves the
issue of directionality.
19


As importance of different indicators in the index is not equal, the weights for
the indicators are calculated using the Budget Allocation Method. For this, a field
survey has been carried out, where a number of experts (from varied level of
hierarchy) from the industry, working in the sample firms, were asked to assign
relative importance (weights) to the ten main indicators. Effort was to include as
many responses as possible so that the weights would be representative of the overall
industry sentiment. However, the number of responses varied with firms due to
reluctance of the employees to respond on account of various reasons such as shortage
of time, inability to comprehend the issue, fear that their opinion would be considered
as that of the organization, etc.. These apprehensions of a few respondents could not
be sorted out in spite of explanation of the purpose of the exercise. In most cases, the
employees were interviewed individually in their offices, whereas in other cases,
responses were received through e-mail and post. While determining the weights of
the indicators of competitiveness, understanding of the sub-indicators which it is
composed of is essential. Therefore a reference sheet listing all the sub-indicators with
their explanations was attached with the questionnaire. The responses on the weights
of the ten indicators were finally averaged. However, the sub- indicators have been
given equal weights as the asking relative importance of 66 sub-indicators to the
respondents was not possible due to their unwillingness on account of much time
involved and stressful mental exercise. Table 7 shows the average weights of each of
the ten main indicators, which constitute the competitiveness index for Indian Iron
and Steel industry.

Since the industry is resource based, maximum weights have been assigned to
productive performance (14.50) of the firms. Moreover, cost effectiveness (13.40) is
considered important too by the experts for determining firms competitiveness as it
determines the profit indirectly. Sales and marketing performance (10.60) is crucial
too in any industry today as customer awareness has increased over time; hence it is
on the fourth position in the list of importance. It is visible that least weight is given to
stock market performance (6.50) maybe because the customers of the firms are
somehow limited and are not guided by it. Also, major firms are government
undertakings; therefore need no investors from the open market to operate efficiently.

20

Table 7: Weights of the Indicators











Figure 7: Relative Weights of the Indicators

The next step in constructing the competitiveness index for Indian iron and
steel industry is aggregating the sub-indicators and the main indicators (10) by
applying the linear aggregation rule (equation 2).



where, indicator, sub-indicator, and = 1, 2, .., n

The last step is of aggregating these ten weighted indicator indices into one
competitiveness index for a firm in an industry. This is done in the same manner as in
equation 2.



where, is the competitiveness index of firm and j = 1, 2, ..t (where t
is the total number of sample firms), W is the weight of the indicator, V

is the indicator
and = 1, 2, .., m. Finally, in addition to the overall competitiveness index,
Indicators Average Weights
Productive Performance 14.50
Financial Performance 12.85
Cost Effectiveness 13.40
Sales and Marketing Strategy 10.60
Stock Market Performance 6.50
Consumer Satisfaction 8.05
Technological and Environmental
Indicators 8.20
Human Resource Development
and Social Responsibility 9.32
Foreign Trade 7.10
Growth Performance and Potential 9.48
Total Weight 100.00
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
21

two separate competitiveness indices have also been constructed, namely the financial
index and the non-financial index for the industry.

4. RESULTS AND ANALYSIS

The industry average score of the competitiveness index for the Indian iron
and steel industry has been calculated at 39.07 as seen in table 8, which is used to
examine the relative competitive performance of firms. Only five firms from the
sample of fourteen firms i.e. around 36 percent of the total sample size, show above
industry average competitive performance whereas the remaining nine are below this
average. The firms which are above the average score are Tata Steel Ltd., Steel
Authority of India Ltd., JSW Steel Ltd., Rashtriya Ispat Nigam Ltd., and Essar Steel
Ltd.. All of these firms belong to the major and other major producers category as
classified by the Ministry of Steel based on the production route they follow (a
detailed description of the classification of producers by Ministry of Steel is given in
section 6). The lone firm belonging to the other major producers group, which is
below the industry average, is Ispat Industries Ltd. at the eighth position. The other
firms that are below the industry average in 2006-07 such as Jindal Stainless, Uttam
Galva Steels Ltd., National Steel & Agro Ltd., Bhushan Steel Ltd., Shree Precoated

Table 8: Ranks and Scores of Firms in Overall Competitiveness Index

Rank Firm Score
1 Tata Steel Ltd. 55.16
2 Steel Authority of India Ltd. 50.28
3 J S W Steel Ltd. 47.76
4 Rashtriya Ispat Nigam Ltd. 45.15
5 Essar Steel Ltd. 39.86
Industry Average 39.07
6 Jindal Stainless Ltd. 38.87
7 Uttam Galva Steels Ltd. 37.60
8 Ispat Industries Ltd. 37.28
9 National Steel & Agro Inds. Ltd. 37.24
10 Bhushan Steel Ltd. 34.47
11 Shree Precoated Steels Ltd. 34.39
12 Bhushan Power & Steel Ltd. 34.23
13 Mukand Ltd. 30.75
14 Lloyds Steel Inds. Ltd. 24.00
22

24.00
30.75
34.23
34.39
34.47
37.24
37.28
37.60
38.87
39.07
39.86
45.15
47.76
50.28
55.16
0.00 10.00 20.00 30.00 40.00 50.00 60.00
Lloyds Steel Inds. Ltd.
Mukand Ltd.
Bhushan Power & Steel Ltd.
Shree Precoated Steels Ltd.
Bhushan Steel Ltd.
National Steel & Agro Inds. Ltd.
Ispat Industries Ltd.
Uttam Galva Steels Ltd.
Jindal Stainless Ltd.
Industry Average
Essar Steel Ltd.
Rashtriya Ispat Nigam Ltd.
J S W Steel Ltd.
Steel Authority of India Ltd.
Tata Steel Ltd.




















Figure 8: Position of Firms in Overall Competitiveness Index

Steels Ltd., Bhushan Power & Steel Ltd., Mukand Ltd. and Lloyds Steel Inds. Ltd.
represent the other secondary producers group and are comparatively smaller in size.

4.1. Overall Competitiveness of the Firms

As stated earlier, the overall competitiveness index is nothing but a sum total
of the ten main weighted indicator scores it constitutes. Therefore, the ten indicator
scores aggregate to form a firms overall competitiveness score. A few general
observations regarding the indicator indices are made. The cost effectiveness may be
noted to be a high scoring index because of very little difference of performance
between the firms. In the said case where there are no outliers, when the data is
normalised using range equalisation technique, it yields more contiguous scores.
However, the case with the stock market performance index is different where it
registers very low scores. This character of the index is a result of the low weight
attached to it with regard to its importance in the overall competitiveness of the firms
in the steel industry. Furthermore, the consumer satisfaction index shows identical
scores of a few firms. This is mainly on account of two reasons, the first being lesser
number of sub-indicators in the index and the second being the qualitative nature of
all the sub-indicators which necessitated common ordinal observations. The
23

competitive ranks and scores of the individual firms in each of the indicators are
interesting to examine in order to interpret the overall competitiveness of the industry.

4.1.1. Tata Steel Ltd.

Tata Steel Ltd., the worlds sixth largest steel company, earlier known as
TISCO, is the oldest private sector steel producer in India with an existing annual
crude steel production capacity of 30 million tonne per annum (m.t. p.a.). Established
in 1907, it is the first integrated steel plant in Asia and is now the world`s second most
geographically diversified steel producer and a Fortune 500 Company. The company's
steel plant having a capacity of around 5 m.t. p.a. is located at Jamshedpur and
additionally, it has a production facility there which manufactures welded steel tubes
too. The company also has a ferro chrome plant in Orissa, bearings plant in
West Bengal and wire manufacturing facilities in Maharashtra and Karnataka. Its
marketing network spans 24 cities in India and 15 countries across the globe in North
America, Europe, Southern Africa and Asia. The company is setting up three more
Greenfield steel plants in eastern India in Chhattisgarh, Jharkhand and Orissa for a
combined capacity of 23 m.t. p.a.. The company is also aggressively expanding
through the acquisition route.

In the light of above discussion, it may be noted that Tata Steel Ltd. comes
first with 55.16 score in the overall competitiveness rankings. This excellence is
mainly because of its first rank in five out of ten main indicators of competitiveness
such as cost effectiveness, sales and marketing, stock market performance, consumer
satisfaction and technological indicators (table 9). The firm has the lowest cost
incurred as percentage of its sales in raw material, stores etc. and in some other
miscellaneous expenses too. Also, sales and marketing are its strengths with good
expenditure (5.53 percent of the total expenditure) on distribution of its products and
second best market share in the industry. When stock market performance is
considered, it has the best yield i.e. 1.93 percent and good earnings per share of Rs.
66.62 in the reference year. Moreover, the firm has the best technical know-how
expenditure among its competitors and good R&D efforts. This is well supported by a
strong production base of 9 plants as well as appropriate product differentiation with
good mix of different kinds of steel. However, its weakness lies in the productive
24

0.00
2.00
4.00
6.00
8.00
10.00
12.00
Firm Score Industry Average Score
performance on account of low labour productivity and foreign trade with minimal
exports, where it has secured twelfth and eleventh ranks respectively with poor scores.
It is evident from figure 9, that the firm is below the industry average scores in the
same indicators.

Table 9: Competitive Performance of Tata Steel Ltd.














Figure 9: Performance in Competitiveness Indicators

4.1.2. Steel Authority of India Ltd.

Steel Authority of India Ltd. (SAIL), a public sector enterprise, is the largest
steel producer in India with greatest market share. The firm has a strong foothold in
the industry because of its heavy dependence on the state in times of difficulty. It is a
fully integrated iron and steel maker, producing both basic and special steels for
domestic construction, engineering, power, railway, automotive and defence
industries and for sale in export markets. It was incorporated in the year 1973 and is
one of the Navratnas enjoying significant operational and financial autonomy. SAIL
produces iron and steel at five integrated plants and three special steel plants, located
principally in the eastern and central regions of India and situated close to domestic
sources of raw materials. The firm has the distinction of being Indias second largest
producer of iron ore and of having the countrys second largest mines network. This
gives SAIL a competitive edge in terms of captive availability of iron ore, limestone,
and dolomite which are inputs for steel making.
Indicator
Weighted
Score
Rank
Productive Performance 4.14 12
Financial Performance 7.41 3
Cost Effectiveness 10.31 1
Sales and Marketing
Strategy
5.43 1
Stock Market Performance 4.18 1
Consumer Satisfaction 6.04 1
Technology and
Environment
6.39 1
Human Resource
Development
3.79 3
Foreign Trade 2.99 11
Growth Variables and
Potential
4.47 4
Overall Competitiveness 55.16 1
25

0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
Firm Score Industry Average Score
Steel Authority of India Ltd. follows the competitiveness index at the second
position with a score of 50.28 (table 10). The difference of 4.89 points between the
scores of two firms is noteworthy as it clearly reflects the unchallengeable and
dominant competitive position of Tata Steel in the industry. However, it may be
remarked here that SAIL, a profit making public enterprise, has better market share. It
has proved to be one of the most successful government undertakings in recent years.
SAIL has good overall score mainly due to sound investment in human resource
development where it has received first rank in 4 sub-indicators out of 8. Most
noteworthy among these is its expenditure on staff training as no other competitor has
spent even a rupee on it in the year 2006-07. Also as it is the largest firm in the
industry, it generates maximum employment. Similarly this firm also performs
relatively better in terms of consumer satisfaction acquiring first rank there.
Moreover, the firm exhibits effectual performance in sales and marketing (second
rank) with broad distribution base of 5 manufacturing plants and best R&D efforts in
technology indicators (second rank). Its stock market performance is also exceptional
with a score of 3.06 and second rank as its yield percentage is 1.92 which is
comparatively high. The firm has the same weaknesses as Tata Steel, i.e. productive
performance and foreign trade where it has secured last positions and below industry
average scores (figure 10), the exception being its below average performance in the
cost effectiveness index (eighth position).

Table 10: Competitive Performance of SAIL
















Figure 10: Performance in Competitiveness Indicators
Indicator
Weighted
Score
Rank
Productive Performance 2.31 14
Financial Performance 7.48 2
Cost Effectiveness 8.90 8
Sales and Marketing
Strategy
5.13 2
Stock Market Performance 3.06 2
Consumer Satisfaction 6.04 1
Technology and
Environment
5.07 2
Human Resource
Development
7.50 1
Foreign Trade 0.00 14
Growth Variables and
Potential
4.77 4
Overall Competitiveness 50.28 2
26

4.1.3. JSW Steel Ltd.

JSW Steel Ltd. belonging to the Jindal Group was incorporated in the year
1994. Jindal Iron & Steel Co Ltd. (JISCO), promoted Jindal Vijayanagar Steel Ltd.,
was renamed JSW Steel Ltd.. The firm today has a fully integrated steel plant
producing pellets to colour coated steel with a capacity of 7.8 m.t. p.a.. The registered
office of JSW Steel is at Mumbai. The plants are located at Vasind and Tarapur in
Maharashtra and Toranagallu in Karnataka. The facilities are well connected with
major ports and rail heads. Based in the rich iron ore belt of Bellary-Hospet,
Karnataka, the company is engaged in the manufacture of galvanised steel products.
JSW Steel Ltd. consists of the most modern, eco-friendly steel plants with the latest
technologies for both upstream and downstream processes. It has received all the
three certificates; ISO: 9001 for Quality Management System, ISO: 14001 for
Environment Management System and OHSAS: 18001 for Occupational Health &
Safety Management System.

The third position of the index is occupied by JSW Steel Ltd. with overall
competitiveness score of 47.76. The firm has distinctly established its performance in
growth variables and potential as it has the third rank there (table 11). Over the last

Table 11: Competitive Performance of JSW Steel Ltd.

















Figure 11: Performance in Competitiveness Indicators
Indicator
Weighted
Score
Rank
Productive Performance 6.34 8
Financial Performance 5.68 4
Cost Effectiveness 9.88 4
Sales and Marketing
Strategy
2.57 5
Stock Market Performance 2.59 4
Consumer Satisfaction 5.53 2
Technology and
Environment
3.91 3
Human Resource
Development
1.76 6
Foreign Trade 4.90 6
Growth Variables and
Potential
4.59 3
Overall Competitiveness 47.76 3
0.00
2.00
4.00
6.00
8.00
10.00
12.00
Firm Score Industry Average Score
27

three years, its sales have grown at 37 percent and net worth at around 70 percent p.
a.. The other indicator where the firm has performed well (third rank) is related to
technology mainly because of its power efficiency and environmental protection
efforts. It has fared well in consumer satisfaction index too as the firm tries to
evaluate consumer related problems and solutions efficiently. Except for the
productive performance, where it has a 6.34 score, and is at a low eighth position
because of merely 70 percent of capacity utilisation; the firm has fared reasonably
well in other competitiveness indicators too.

4.1.4. Rashtriya Ispat Nigam Ltd. (RINL)

RINL, the other central government-commercial enterprise in the industry,
today is one of the emerging companies in Indian steel industry. It is basically a
holding company of Vishakhapatnam Steel Plant. The plant located in the city of
Vishakhapatnam, started its operations way back in 1971 with a capacity of 2.66 m. t.
p. a. of saleable steel and was commissioned in 1992 with a capacity to produce 3 m.
t. p. a. of liquid steel. The plant has been built in keeping with the international
standards in design and engineering with the state-of-the art technology, incorporating
extensive energy saving and pollution control measures. The company also has a blast
furnace grade limestone captive mine at Jaggayapeta, a captive mine for dolomite at
Madharam, a manganese ore captive mine at Cheepurupalli. All the captive mines are
located in the state of Andhra Pradesh. It has also got a mining lease for river sand in
river Champavathi. The company has always taken recourse to science and
technology for up gradation and is striving hard to reduce energy consumption by 1
percent p. a.. With the availability of the positive growth environment, the company is
registering a steady and consistent up trend in performance.

It may be noticed that RINL at fourth overall position has contrasting
competitive performances in most of the ten indicators of competitiveness (table 12).
This is evident as the firm has achieved the first rank in financial and consumer
satisfaction indicators, the second rank in human resource development, and on the
contrary managed only the twelfth rank in growth indicator and the thirteenth rank in
stock market and foreign trade performance. To start with, the firm has the strongest
financial indicators such as liquidity and turnover ratios, although its stock market
28

Table 12: Competitive Performance of Rashtriya Ispat Nigam Ltd.

















Figure 12: Performance in Competitiveness Indicators

performance is miserable with lowest yield and price to earnings ratio. Noteworthy is
its human resource initiatives (second rank) where it spends most among its rivals on
staff welfare schemes. It is observed that the public enterprises spend more on
employees welfare as compared to other firms in the industry. When sales and
marketing strategy is considered, it is noted that at the third position there, it has
remarkable expenditure on advertising. In the technology and environmental
indicators, the firm has performed well at the fourth rank with good expenditure on
research and development. One of the indicator indices, where RINL has performed
exceptionally badly is foreign trade reflected in negative forex earnings.

4.1.5. Essar Steel Ltd.

Essar Steel, owned by the Essar group, incorporated in 1976, is a global
producer of steel as it exports to the USA and European markets, and to the growing
markets of South East Asia and the Middle East. It is a fully integrated flat carbon
steel manufacturer, from iron ore to ready-to-market products. Its products find wide
acceptance in highly discerning consumer sectors, such as automotive, white goods,
construction, engineering and shipbuilding. The firm is Indias largest exporter of flat
steel products and aims to reach a capacity of 25 m. t. p. a., regardless of the current
Indicator
Weighted
Score
Rank
Productive Performance 4.39 11
Financial Performance 10.40 1
Cost Effectiveness 7.97 11
Sales and Marketing
Strategy
3.84 3
Stock Market Performance 0.27 13
Consumer Satisfaction 6.04 1
Technology and
Environment
3.83 4
Human Resource
Development
4.06 2
Foreign Trade 2.18 13
Growth Variables and
Potential
2.17 12
Overall Competitiveness 45.15 4
0.00
2.00
4.00
6.00
8.00
10.00
12.00
Firm Score Industry Average Score
29

capacity of 9 m. t. p. a. only. Essar Steel has registered office at Surat in Gujarat. One
of its plants located at Hazira, Gujarat produces HBI and HR Coils. The steel goliath
also has an iron pelletisation plant at Vishakapatnam to meet the requirements of its
HBI plant. Essar Steel is the first steel company to set up the only retail chain for steel
products under the brand name Essar Steel Hypermart. It has a strong network of over
60 Steel Hypermarts. The outlets are conveniently located across the length and
breadth of the country to cater to the customised requirements of enterprises.

The fifth position, just above the industry average is held by Essar Steel Ltd.
(table 13), a private other major producer, as classified by the Ministry of Steel. The
difference of score with RINL is a vast 5.30, testifying to a divide between the first
four firms in the industry and the following firms. Essar Steel heads the consumer
satisfaction index (along with three other rivals) as it puts good efforts in the direction
in spite of the lesser weight of the indicator for competitiveness in the iron and steel
industry. Similarly, the firm performs reasonably well in productive performance,
sales and marketing strategy and foreign trade, standing at the fourth

position in all the
three indices. It has the second best labour productivity in the industry, and on the
other hand it spends comparatively well on the marketing of the products. Noteworthy
is its performance in trade as it has recorded the best net forex earnings for the year.

Table 13: Competitive Performance of Essar Steel Ltd.


















Figure 13: Performance in Competitiveness Indicators
Indicator
Weighted
Score
Rank
Productive Performance 7.96 4
Financial Performance 3.48 9
Cost Effectiveness 8.86 9
Sales and Marketing
Strategy
2.71 4
Stock Market Performance 0.86 10
Consumer Satisfaction 6.04 1
Technology and
Environment
1.38 12
Human Resource
Development
0.51 8
Foreign Trade 4.97 4
Growth Variables and
Potential
2.74 11
Overall Competitiveness 39.52 5
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
Firm Score Industry Average Score
30

The weakness of the firm lies in its unsatisfactory financial performance due to
inadequate liquidity and asset utilisation, lesser attention on technological up
gradation and poor growth trends in some of the key variables in the last few years.

4.1.6. Jindal Stainless Ltd.

Jindal Stainless Limited (JSL) was established in 1970 in the form of a single
unit plant at Hisar (Haryana). However, now one more plant has been added at Vizag
(Andhra Pradesh). JSL, a ISO: 9001 and ISO: 14001 company, is also setting up a
greenfield integrated stainless steel project in the state of Orissa with capacity of 1.6
m. t. p. a.. Formally incorporated in 1980, the firm fulfils the country's demand of
stainless steel and manufactures continuous cast slabs and blooms, hot rolled stainless
steel coils, hot rolled annealed pickled coils, hot rolled annealed pickled plates, cold
rolled stainless steel coils, chequered plates, customised products for crucial
applications like nuclear applications and applications in turbines. The R&D division
at Hisar plays a pivotal role in retaining and consolidating company's leadership role
in stainless steel business by continuous up gradation of quality, process and services,
and innovating development strategies to come up with new products with cost
competitiveness. The R&D division closely interacts with reputed national and
international laboratories to avail of expert services for critical investigation.

The sixth position in the overall competitiveness in the iron and steel industry,
just below the industry average, is occupied by Jindal Stainless Ltd. with a total score
of 38.87. As can be seen from table 14, Jindal Stainless Ltd. has its strength in
consumer satisfaction and foreign trade with good net foreign exchange earnings and
export as a percentage of sales. Also the firm has performed fairly well in
technological and environmental performance (fifth rank) as it has balanced its energy
usage and paid attention to environmental issues. However, its poor performance due
to low productivity (tenth rank) and indifference to human resource development
(tenth rank) has led to its comparatively lower overall score. Its stock market
performance at the eighth position is also one of the weaknesses, as the yield
(dividend divided by the current market price) and EPS are very low. The firm has
scored below industry average scores in 6 out of ten main indicators of
competitiveness (figure 14).
31

Table 14: Competitive Performance of Jindal Stainless Ltd.

















Figure 14: Performance in Competitiveness Indicators

4.1.7. Uttam Galva Steels Ltd.

Uttam Galva Steels Ltd., an ISO 9001- 2000 and TS 16949/2002 accredited
company, is one of the largest manufacturers of cold rolled steel and galvanised steel
in Western India. It has also been awarded the highest exporter award by the
Engineering Export Promotion Council of India for the past 11 years in succession.
More than 70 percent of the company's products are currently exported to over 138
countries worldwide and it has a strong customer base in many advanced markets
such as Australia, France, Germany, Greece, UK and the USA to name a few. The
company's manufacturing facilities are located at Khopoli, in Maharashtra, which are
close to Nhava Sheva and Mumbai ports. This provides the company with easy access
to imports of HR coils and also for exporting its products. A close proximity to the
ports gives the company the advantage of lowering its transportation costs too. The
company's domestic sales are also within the radius of 500 kms from its
manufacturing facilities. The firm has expanded and modernised its operations at
Khopoli which have increased its cold rolling capacity. The firm has also increased its
Galvanised Plate (GP) capacity to 750000 metric tonne p. a. and added a new colour
coated line as of March 2008.

Indicator
Weighted
Score
Rank
Productive Performance 4.70 10
Financial Performance 4.11 7
Cost Effectiveness 9.16 7
Sales and Marketing
Strategy
2.56 6
Stock Market Performance 1.15 8
Consumer Satisfaction 5.53 2
Technology and
Environment
3.13 5
Human Resource
Development
0.26 10
Foreign Trade 5.47 3
Growth Variables and
Potential
2.79 10
Overall Competitiveness 38.87 6
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
Firm Score Industry Average Score
32

Uttam Galva Steels Ltd. is the second firm below the steel industry average
score (39.07) at seventh position with a score of 37.60 (table 15). However, when its
performance is examined in the individual indicator indices, it is noticed that the firm
seems to be promising in foreign trade and cost effectiveness, where it stands in
second and third positions respectively. This is mainly on account of good exports by
the firm and cost efficiency in terms of miscellaneous expenditures. It is worth
mentioning that Uttam Galva has ensured the last position in the sales and marketing
strategy index because of very low market share, no expenditure on advertising and
minimal expenditure on distribution in the year 2006-07. Human resource
development and stock market performance also needs to be improved by the firm for
a better overall competitive position in the industry.

Table 15: Competitive Performance of Uttam Galva Steels Ltd.















Figure 15: Performance in Competitiveness Indicators

4.1.8. Ispat Industries Ltd.

Ispat Industries is the flagship company of Ispat Group, and was incorporated
in 1984 as Mittal Galvazinc Ltd.. The company started operations at Kalmeshwar in
Maharashtra for the manufacturing of thin gauge galvanised steel sheets in technical
collaboration with Japan-based Nippon Denro manufacturing company in 1985.
Subsequently, its name was changed to Nippon Denro Ispat Limited and in 1996 to
Indicator
Weighted
Score
Rank
Productive Performance 6.36 7
Financial Performance 4.83 5
Cost Effectiveness 9.99 3
Sales and Marketing
Strategy
1.59 14
Stock Market Performance 0.55 11
Consumer Satisfaction 3.02 4
Technology and
Environment
2.13 8
Human Resource
Development
0.23 11
Foreign Trade 6.08 2
Growth Variables and
Potential
2.83 9
Overall Competitiveness 37.60 7
0.00
2.00
4.00
6.00
8.00
10.00
12.00
Firm Score Industry Average Score
33

Ispat Industries, as the company started to produce primary steel products. It operates
a 3 m. t. hot rolled coils plant at Dolvi in Maharashtra. It has flexibility in the choice
of steel making route, be it the conventional blast furnace route or the gas-based
electric arc furnace route. The dual technology process gives it the flexibility to
choose different combinations of raw materials for its production. It also operates a
direct reduced iron plant of 1.6 m. t. and a pig iron plant with an annual capacity of 2
m. t.. The pig iron plant was added to Ispat Industries on account of amalgamation of
Ispat Metallics, a loss making company of the group in 2005. The company in recent
times has expanded its capacities as well as taken steps to integrate its manufacturing
operations. Production capacity for HR coil was increased from 2.4 m. t. to 3 m. t.. It
also added a 2.3 m. t. sinter plant and an oxygen plant with a daily capacity of 1260
tonnes for its captive consumption during 2005-06.

Ispat Industries Ltd., a major steel producer, holds the eighth position on the
competitiveness index with a 37.28 score (table 16). To start with the strong points, its
high labour productivity has ensured third position on the productivity index. The
firm also performs well on the growth index (fifth rank) and the stock market (sixth
rank) because of good insurance expenditure and highest price to earnings ratio.
However, it has proven to be less cost competitive and shown poor comparative

Table 16: Competitive Performance of Ispat Industries Ltd.

















Figure 16: Performance in Competitiveness Indicators
Indicator
Weighted
Score
Rank
Productive Performance 8.90 3
Financial Performance 1.55 14
Cost Effectiveness 8.37 10
Sales and Marketing
Strategy
2.54 7
Stock Market Performance 2.25 6
Consumer Satisfaction 3.02 4
Technology and
Environment
3.05 6
Human Resource
Development
0.61 7
Foreign Trade 3.55 10
Growth Variables and
Potential
3.43 5
Overall Competitiveness 37.28 8
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
Firm Score Industry Average Score
34

performance with the last rank in the financial indicators such as return on net worth,
debt to equity ratio and asset utilisation ratio. The firm also needs to improve its
foreign trade and cost effectiveness to remain competitive in the industry.

4.1.9. National Steel & Agro Inds. Ltd.

National Steel & Agro Inds. Ltd., incorporated in 1985, was formerly known
as National Steel Industries Ltd.. It was set up in technical collaboration with CMI,
Belgium; Phoenix Works, Belgium; and Stein Heurtey, France. It belongs to Ruchi
Group and is engaged in the manufacture of secondary steel products and trading of
agro products. The company's plant is located at village Sejwaya, in Madhya Pradesh.
It manufactures galvanised plain steel coils and sheets and galvanised corrugated steel
sheets. The products manufactured by the company have applications in agricultural
implements, electrical appliances, automobiles, air conditioning ducts, consumer
durables, construction, electrical panels, rolling shutters, engineering fabrications,
packaging, storage, roofing, furniture, ducting and slide walls. Its Agro Trading
Division started in 1990, deals in raw and processed pulses, beans and other
agricultural products. The company exports its produce in the markets of South East
Asia, African Countries, Middle East and other neighbouring countries.

The firm, National Steel & Agro Inds. Ltd., stands ninth on the overall
competitiveness index, with a 37.24 score as seen in table 17. Remarkably, it has
highest capacity utilisation levels of 130 percent, which has helped it to secure a
second position on the productivity index. Its productive superiority is also evident
from the fact that its score (9.87) in the index is far above the industry average score
(6.16) (figure 17). Furthermore, the firm has proved to be cost effective too as it has a
10.10 score and second position on the index mainly because of lesser financial and
extraordinary charges. However, barring the consumer satisfaction index (third rank);
it has not proved itself on any other index, getting last ranks in technology and
environment and human resource development. The firm has literally no expenditure
on either research or on technology imports. Its indifference to HRD is also visible
with little or no expenditure on various employee compensation schemes as well as
their training for betterment of skills. The firms stock market, sales and marketing
and growth performance also needs attention in order to be competitive in the
35

industry. Notably, all this has pulled its overall score down. It may therefore be
concluded that being competitive in the industry implicates overall performance in all
the indicators, since conducting well in only a few of them does not help.

Table 17: Competitive Performance of National Steel & Agro Inds. Ltd.

















Figure 17: Performance in Competitiveness Indicators

4.1.10. Bhushan Steel Ltd.

Bhushan Steel Ltd. was promoted by a takeover of Jawahar Metal Industries in
1987. The name of the company was changed in the year 1992 to Bhushan Steel &
Strips Ltd. and again in June 2007 to Bhushan Steel Ltd. The firm has consistently
over the years expanded capacities and added new products to its portfolio. Cold
rolled steel and galvanised steel remain its major products. However, it also produces
value-added products like pre-painted galvanised steel, tubes, wire rods, steel
strapping and high tensile strapping. It operates two plants located at Sahibabad in
Uttar Pradesh and at Khopoli in Maharashtra. The company is also planning backward
integration by setting up a hot rolled steel manufacturing plant in Orissa. This will
transform the company into a fully integrated steel manufacturer, having operations
ranging from iron ore mining to steel products. Its technical collaboration with
Sumitomo Metals helped it to become a significant supplier to almost all original
equipment manufacturers.
Indicator
Weighted
Score
Rank
Productive Performance 9.87 2
Financial Performance 3.81 8
Cost Effectiveness 10.10 2
Sales and Marketing
Strategy
1.75 11
Stock Market Performance 0.49 12
Consumer Satisfaction 3.52 3
Technology and
Environment
1.23 14
Human Resource
Development
0.07 14
Foreign Trade 4.81 7
Growth Variables and
Potential
1.60 13
Overall Competitiveness 37.24 9
0.00
2.00
4.00
6.00
8.00
10.00
12.00
Firm Score Industry Average Score
36

Bhushan Steel Ltd. has secured the tenth position (34.47 score) on the overall
competitiveness index in a sample of 14 firms. The firm has an average performance
in most of the indicator indices (table 18), although it excels in stock market
performance at third rank (2.60 score) with a good earnings per share. It has managed
the fifth rank in two of the indices, i.e. consumer satisfaction and foreign trade with
around Rs. 362 cr. foreign exchange earned for the year. In the growth variables
(eighth rank), the firm has exhibited ample sales (34.03 percent) and assets (40.90
percent) growth in the last three years. However, its rank and score on the cost
effectiveness and human resource development indices are dismal as it stands on the
twelfth position in both the indices. The high financial and procurement costs incurred
by the firm and minimal expenditure on staff welfare and training have led to this
poor performance.

Table 18: Competitive Performance of Bhushan Steel Ltd.
















Figure 18: Performance in Competitiveness Indicators

4.1.11. Shree Precoated Steels Ltd.

Incorporated in 1985, Shree Precoated Steels Ltd. (SPSL) is part of the Ajmera
Group of Companies. The company manufactures clad, plated or coated flat rolled
steel products, aluminium plates, sheets and strips and doors, windows and their
frames, etc.. As a direct corollary to its commitment to quality standards, SPSL has
already been accredited with the ISO: 9001 Certificate by DNV Netherlands. The
Indicator
Weighted
Score
Rank
Productive Performance 6.65 6
Financial Performance 3.51 10
Cost Effectiveness 7.88 12
Sales and Marketing
Strategy
2.26 8
Stock Market Performance 2.60 3
Consumer Satisfaction 1.51 5
Technology and
Environment
1.90 9
Human Resource
Development
0.16 12
Foreign Trade 5.16 5
Growth Variables and
Potential
2.85 8
Overall Competitiveness 34.47 10
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
Firm Score Industry Average Score
37

registered office of the firm is at Mumbai and its manufacturing facility is at
Sanaswadi in Maharashtra. The products of the company are exported to Europe, the
Far East, and the North American markets. Its products are marketed with the brand
names of Metacor, Metagalva and Metacolor. Metacolor plant is installed with
technical collaboration from Cockerill Mechanical Industries, Belgium. This plant
uses equipment like coating-laminating-embossing-printing stations, ovens combined
with reverse roller coating technology for organic coating to produce Metacolor.

There are some interesting observations when the competitive performance of
Shree Precoated Steels Ltd. is analysed. The firm has secured eleventh position and
34.39 score on the overall competitiveness index making contrasting competitive
performances in all the ten indicators. Shree Precoated has shown excellent
performance in foreign trade (first rank) as it has the highest (approximately 58
percent) exports earnings as a percentage of total sales in 2006-07. Besides, with first
rank on the growth index, the firm is expected to grow at a reasonable pace in the
coming years. It showcased more than 50 percent growth rate in the last three years
(2004-06) in terms of sales and net worth, whereas the same figures for investments
was 181.40 percent. Also it is well insured for the future contingencies. However, the
good performances in the above mentioned indicators of competitiveness could not

Table 19: Competitive Performance of Shree Precoated Steels Ltd.

















Figure 19: Performance in Competitiveness Indicators
Indicator
Weighted
Score
Rank
Productive Performance 2.50 13
Financial Performance 4.48 6
Cost Effectiveness 9.46 5
Sales and Marketing
Strategy
1.88 10
Stock Market Performance 1.58 7
Consumer Satisfaction 1.01 6
Technology and
Environment
1.73 10
Human Resource
Development
0.14 13
Foreign Trade 6.63 1
Growth Variables and
Potential
4.99 1
Overall Competitiveness 34.39 11
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
Firm Score Industry Average Score
38

offset its especially poor performance in four of the indicator indices, namely
productive performance (thirteenth rank), sales and marketing strategy (tenth rank),
technology and environment (tenth rank) and human resource development (thirteenth
rank).

4.1.12. Bhushan Power & Steel Ltd.

Incorporated in 1999, Bhushan Power & Steel Ltd., is a fully integrated 1.5 m.
t. p. a. steel making company with turnover of Rs. 3873 crores with 7 world class
ISO: 9000 certified state of the art manufacturing facilities in India and 2 overseas (1
in Nigeria and another in Nepal). It is a leading manufacturer of flat, rounds and long
products including value added products. It also produces steel wire rods and special
alloy steels. It successfully commissioned a 1.5 m. t. p. a. greenfield steel and power
plant in Orissa with HR Coil making facility, the first in the private sector in Orissa
recently. For the Orissa plant, technology and equipments are procured from world-
renowned companies like Lurgi from Germany, ABB Ltd., SMS Demag, Siemens etc.
The firm is selling its value added range of products in secondary steel through a large
distribution network in India (comprising more than 35 sales offices) and abroad.

Bhushan Power & Steel Ltd. is in the twelfth position of the overall
competitiveness index with a score of 34.23 (table 20). The most outstanding
competitive performance of the firm is in terms of its productivity, where it has
secured first position with 10.26 score, mainly due to the highest labour productivity.
Also its HRD initiatives are about average as it is in the fourth position on the index
with health and safety of the employees certifications to the plants of the firm. The
areas where the firm needs great improvement in order to strengthen its overall
competitive position relates mainly to the financial indicators such as debtors turnover
ratio, finished goods turnover ratio and asset utilisation ratio, cost effectiveness, sales
and marketing strategy and stock market performance.

4.1.13. Mukand Ltd.

Mukand Ltd. was originally incorporated as Mukand Iron and Steel Works
Ltd. in 1937, but in 1939 it was taken over by Bajaj Group. In 1989, it was renamed
Mukand Ltd. and the registered office setup in Mumbai. The company functions
39

Table 20: Competitive Performance of Bhushan Power & Steel Ltd.
















Figure 20: Performance in Competitiveness Indicators

through two steel plants at Kalwa near Mumbai and Ginigera in Karnataka. The
activities of the company include manufacture of steel, machine building, turn-key
projects and highway construction. The steel division produces alloy, special and
stainless steel long products in a variety of grades and sections. Mukand Ltd. is
engaged in highway construction projects funded by the World Bank and has signed a
Joint Venture Agreement with Vini Iron & Steel Udyog Ltd. for captive mining of
coal block in Jharkhand as per the letter for allocation of coal block issued by
Government of India, Ministry of Coal. The joint venture company will accomplish
mining operations and allocate the production from the mine to Mukand Ltd. and Vini
Iron & Steel Udyog in the proportion of 58.81 percent and 41.19 percent respectively.

The firm, Mukand Ltd., is in the thirteenth position, i.e. the second last in all
the sample firms, with a score of only 30.75. It has performed reasonably well on the
productive performance index (fifth position) with 83 percent capacity utilisation and
HRD index (fifth position) with decent expenditure on staff welfare and some other
such expenses and stock market index (fifth position) (table 21). Moreover, the firm
has reported the highest growth in profits in the last three years which has secured it a
sixth rank on the growth index. However, in all the other eight indicators of
competitiveness, the firm has shown disappointing performance. Special mention can
Indicator
Weighted
Score
Rank
Productive Performance 10.26 1
Financial Performance 3.06 11
Cost Effectiveness 6.10 14
Sales and Marketing
Strategy
1.70 13
Stock Market Performance 0.72 9
Consumer Satisfaction 1.01 6
Technology and
Environment
2.56 7
Human Resource
Development
2.15 4
Foreign Trade 3.58 9
Growth Variables and
Potential
3.09 7
Overall Competitiveness 34.23 12
0.00
2.00
4.00
6.00
8.00
10.00
12.00
Firm Score Industry Average Score
40

be made of its foreign trade performance, as it is in twelfth rank there due to negative
net foreign exchange earned as well as minimal exports in the total sales.
Furthermore, the firm has little market share and spends least on advertising, which
has resulted in low score on the sales and marketing index of competitiveness.

Table 21: Competitive Performance of Mukand Ltd.
















Figure 21: Performance in Competitiveness Indicators

4.1.14. Lloyds Steel Inds. Ltd.

Lloyds Steel Industries Ltd., a flagship company of the Lloyds Group was
incorporated in 1970 under the name Gupta Tubes & Pipes Pvt. Ltd.. It was renamed
Lloyds Steel Industries Ltd. in 1985. The firm is mainly engaged in the manufacture
and marketing of sponge iron, hot rolled and cold rolled coils, galvanised sheets and
coils. It also undertakes designing and fabrication of various chemicals,
pharmaceutical and other machinery coupled with manufacture of steel pipes, tubes
and steel castings. Presently the company has three manufacturing units situated in
Maharashtra. Two units are located at Wardha, manufacturing hot rolled, cold rolled,
galvanised plain and corrugated coils of steel. The third unit located at Thane
manufactures silos, steel pipes and tubes and fabricates chemical and pharmaceutical
machinery. Since its inception the company has entered into various technical
collaborations and tie-ups with national and international engineering companies.
Indicator
Weighted
Score
Rank
Productive Performance 6.93 5
Financial Performance 2.16 12
Cost Effectiveness 7.39 13
Sales and Marketing
Strategy
1.75 12
Stock Market Performance 2.30 5
Consumer Satisfaction 0.50 7
Technology and
Environment
1.61 11
Human Resource
Development
2.03 5
Foreign Trade 2.94 12
Growth Variables and
Potential
3.13 6
Overall Competitiveness 30.75 13
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
Firm Score Industry Average Score
41

However, due to poor performance in all spheres, the company has filed references
with BIFR for four consecutive years since 2001, for consideration of its sickness.

Lloyds Steel Inds. Ltd. show especially dismal competitive performance
having largest the difference of score of 6.75 with the previous firm, i.e. Mukand Ltd..
Mainly because of poor performances at the stock exchange and all the growth
variables, the firm is in the last position of the overall competitiveness index. It has
also displayed poor comparative performance in the financial indicators (thirteenth
rank) and technological and environmental indicators (thirteenth rank). It can be seen
in table 22 that the firm has scored zero in two of the indicator indices (stock market
performance and consumer satisfaction), which is suggestive of minimum scores
among rivals in all the sub-indicators of that particular indicator. As far as consumer
satisfaction index is concerned, the firm ranked eighth there, despite zero score
because few of the other firms, up the order, are on same ranks.

Table 22: Competitive Performance of Lloyds Steel Inds. Ltd.

















Figure 22: Performance in Competitiveness Indicators

5. FINANCIAL AND NON-FINANCIAL COMPETITIVENESS OF THE FIRMS

The financial and non-financial performance of a firm is complementary to
each other, as anyone cannot be sacrificed at the expense of the other. However, in the
Indicator
Weighted
Score
Rank
Productive Performance 4.98 9
Financial Performance 1.70 13
Cost Effectiveness 9.23 6
Sales and Marketing
Strategy
1.95 9
Stock Market Performance 0.00 14
Consumer Satisfaction 0.00 8
Technology and
Environment
1.27 13
Human Resource
Development
0.29 9
Foreign Trade 3.59 8
Growth Variables and
Potential
0.98 14
Overall Competitiveness 24.00 14
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
Firm Score Industry Average Score
42

short term, financial performance may take more prominence in determining the
competitiveness of a firm, whereas to sustain it in the long run, a firm must pay
enough attention to the non-financial aspects of competitiveness. When we look at
the financial and non-financial indices separately, it is found that the financial index
has only 39.85 percent of the total weights of 100 whereas the non-financial index has
the remaining 60.15 percent. This indicates more importance to non-financial factors
given by the industry experts in the survey of sample firms. The weighted average
scores of the indicator indices are summed up into financial and non-financial indices
for further analysis. As already mentioned, financial performance, cost effectiveness,
stock market performance and foreign trade indicators comprise the financial index
whereas the non-financial indicators incorporate productive performance, sales and
marketing strategy, consumer satisfaction, technological issues, human resource and
growth variables.

The industry average for the financial index is 19.08, whereas that of the non-
financial index is 20.00 (table 23). It is marked that while nine firms on the financial
index show above industry average performance, only seven of them are above the
same in the case of the non-financial index. This supports the observation that firms in
the Indian iron and steel industry needs to perform better in the non-financial
indicators of competitiveness. It may be noted here that the industry averages of both
the indices are very close; however the actual performance of the firms in the non
financial index is lower than that on the financial index. This can be reasoned as
relatively higher weight is attached to the non-financial indicators of competitiveness,
because of which the scores of the firms are bound to be higher. Therefore, the total
index scores should be analyzed independently and not comparatively. Furthermore,
what can be compared to examine the relative competitive performance are the ranks
of the firms.

A general industry analysis shows that eight firms such as Tata Steel Ltd.,
JSW Steel Ltd., Jindal Stainless Ltd., Uttam Galva Steels Ltd., Bhushan Steel Ltd.,
Shree Precoated Steels Ltd., National Steel & Agro Inds. Ltd. and Lloyds Steel Inds.
Ltd. have better competitive positions in the financial indicators of competitiveness
(figure 23). Further, only the remaining six firms perform better in non-financial
indicators in terms of ranks. However, in terms of scores, only six firms show
43

0.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
Bhushan
Power &
Steel Ltd.
Bhushan
Steel Ltd.
Essar
Steel Ltd.
Ispat
Industries
Ltd.
J S W
Steel Ltd.
Jindal
Stainless
Ltd.
Lloyds
Steel Inds.
Ltd.
Mukand
Ltd.
National
Steel &
Agro Inds.
Ltd.
Rashtriya
Ispat
Nigam
Ltd.
Shree
Precoated
Steels Ltd.
Steel
Authority
of India
Ltd.
Tata Steel
Ltd.
Uttam
Galva
Steels Ltd.
Financial Index Non Financial Index
superior performance in the financial indicators, while eight of them have better non-
financial scores. This once again evidences the higher scores in the non financial
index on account thehigher weights attached.

Table 23: Scores and Ranks in Financial and Non-financial Indices

Firms
Financial
Index
Non Financial
Index
Overall
Competitiveness Index
Score Rank Score Rank Score Rank
Tata Steel Ltd. 24.90 1 30.26 2 55.16 1
Steel Authority of India Ltd. 19.45 7 30.83 1 50.28 2
J S W Steel Ltd. 23.05 2 24.70 3 47.76 3
Rashtriya Ispat Nigam Ltd. 20.82 5 24.34 4 45.15 4
Essar Steel Ltd. 18.54 10 21.32 6 39.86 5
Jindal Stainless Ltd. 19.89 6 18.98 8 38.87 6
Uttam Galva Steels Ltd. 21.44 4 16.16 10 37.60 7
Ispat Industries Ltd. 15.73 11 21.55 5 37.28 8
National Steel & Agro Inds.
Ltd. 19.21 8 18.04 9 37.24 9
Bhushan Steel Ltd. 19.15 9 15.32 12 34.47 10
Shree Precoated Steels Ltd. 22.15 3 12.24 13 34.39 11
Bhushan Power & Steel Ltd. 13.45 14 20.77 7 34.23 12
Mukand Ltd. 14.79 12 15.96 11 30.75 13
Lloyds Steel Inds. Ltd. 14.52 13 9.48 14 24.00 14
Industry Average Score 19.08 -- 20.00 -- 39.07 --











Figure 23: Comparison of Financial and Non-financial Index

44

When firms competitive standing is examined in both the indices, the
objective is to figure out whether financial factors or non-financial factors have a
greater contribution to the overall competitiveness. Furthermore, it will reflect the
specific areas on which a firm should focus, while formulating targets and policies.
Tata Steel stands at the top in both the financial and the overall indices, whereas in the
second position on the non-financial index. Its superiority is established in all the
spheres of competitiveness, although the non-financial index contributes more (30.26
score) to its overall score. This is mainly because of its superior performance in
technological issues, consumer satisfaction and sales and marketing strategies. SAIL,
the second firm in the overall index shows comparatively mediocre performance in
the financial index, with seventh rank (19.45 score) mainly because of the lowest
score foreign trade index. However it has first rank on the non-financial index due to
best consumer satisfaction and superior human resource development efforts.

The other firm which has striking differences in financial and non-financial
performances is Uttam Galva Steels Ltd., which stands in the fourth rank in terms of
the former index, whereas tenth in the later index. The opposite is the case with Ispat
Industries Ltd. whose non-financial performance (fifth rank) is much superior then the
financial performance (eleventh rank). Another prominent observation is that in spite
of below average overall competitive position (eleventh rank) of Shree Precoated
Steels Ltd., it is on the third rank in the financial index due to the highest score in
foreign trade measures and a good cost performance. In sharp contrast to this, is its
non-financial performance at the thirteenth (11.83 score) rank despite the fact that it
shows great growth potential in future. Remarkably, Bhushan Power & Steel Ltd. is
on the last position on the financial index, whereas it performs satisfactorily on the
non-financial index. The difference of scores is also notable in its case as out of a
34.23 overall score, only 13.45 comes from the financial indicators, which lays stress
on the requirement of more attention on the financial factors of competitiveness. All
the other sample firms have obtained more or less similar ranks and close scores in
both the financial and non-financial indices.

Therefore, it may be concluded here that practically even if a firm has great
performance in financial indicators of competitiveness, it might not be very
competitive in the industry if it does not pay adequate attention to the non-financial
45

aspects of competitiveness. This fact is substantially supported by the distribution of
weights between both the aspects of competitiveness, where the industry has given
understandingly more importance to the non-financial indicators. Also the firms must
strengthen its non-financial performance more in order to remain competitive.

6. COMPETITIVENESS OF FIRMS IN SEGMENTS OF THE INDUSTRY

When competition is concerned, the competitors should be comparable.
Therefore, in addition to the overall competitiveness situation in the iron and steel
industry, we try to analyse the competitiveness of the firms when the industry is
divided into segments into which the Ministry of Steel has divided the firms. This is
done on the basis of scale of operations, route of production and level of backward
integration. The broad classification of the Indian steel makers used by the Ministry of
Steel (GOI 2006) is as follows:
Main Producers: This category includes the public sector plants of SAIL (4 plants
of its own and its subsidiaries), RINL and the lone private sector plant Tata Steel.
These producers produce steel using the basic oxygen furnace route that uses iron
ore, coal/coke as the basic input mix for producing finished steel.
Major Producers: This category includes the integrated steel plants (other than
Main Producers) with crude steel capacity 0.5 million tonnes and above,
irrespective of the technology route. The Major Producers segment comprises
ESSAR, ISPAT and JSW Steel Ltd.. While Essar Steel and Ispat Industries
employ Electric Arc Furnace (EAF) route, JSW uses Corex, a revolutionary
technology for making steel using iron-ore and coal.
Other Secondary Producers: Eight of the sample firms studied fall under this
group. The category comprises:
o The mini steel plants with EAF and IF with capacity below 0.5 million tonne.
o Numerous standalone processors making pig iron and sponge iron (other than
those of main/major producers) without any backward integration.
o Re-rolling Units, Cold Rolling Units, Galvanised Sheets Units producing small
quantities of steel from materials procured from the market or through their
own backward integration system.
o Small producers using scrap-sponge iron-pig iron combination to produce steel
ingots (for long products) using the EAF route.
46

Traditionally, the Indian steel industry was classified into Primary Producers
(SAIL plants, Tata Steel and RINL) and Secondary Producers. However, with the
coming up of larger capacity steel making units of different process routes, the
classification has been characterised as Main Producers, Major Producers and Other
Secondary Producers. The last two categories, namely the major producers and the
other secondary producers together form the consolidated category of Secondary
Producers. This category is highly heterogeneous in terms of scale of production and
capacity, technology in use, integration of production processes and vintage of the
plants. The secondary producers segment accounted for nearly 56.40 percent of
Indias crude steel, 76.20 percent of finished steel and 82.80 percent of pig iron
production in 2006-07 (JPC 2007). This segment produces the majority of the long
products being produced in the country and some of the high grade value added flat
steel products to meet the specific requirements of the industry. There are 4315 units
in the secondary producers segment producing iron and steel through various
technology routes as against only 10 units in the main producers segment (JPC 2007).

Adhering to the Ministry of Steel classification, a distinct competitiveness
analysis for each segment of the industry might be appropriate. For the purpose,
separate indices have been constructed using the suitable database, adopting the same
methodology as used for industry competitiveness index. Adhering to the previous
sample selection, there are three firms in each, the main and major producers
segments, whereas eight in the other secondary producers segment. However, the
segment-wise competitiveness scores would be different from the industry scores on
account of reduced sample size for each segment. It may be observed that the small
number of firms in the first two segments of the industry poses problems in
normalisation of the data, prior to aggregation.

The competitiveness index of Main Producers is headed by Tata Steel Ltd.
with a score of 68.67 as seen in table 24. The position is mainly because of its
superior performance in all the main indicators except productivity, HRD and foreign
trade. The firm has low labour productivity, no expenditure on staff welfare and
training and meagre exports. The second position is held by RINL with a score of
50.50; however it is far behind Tata Steel reflecting the commanding position of the
latter in the Indian iron and steel industry. It may be noted that the firm is in the fourth
47

position on the overall competitiveness index of the industry but improved its position
here on account of the reduced sample. RINL scores well in the financial variables
whereas its poor stock market performance and the growth prospects have pulled the
overall score down. Very close, the last firm in the main producers segment, SAIL,
stands third on the index with a 43.70 score, hence reflecting close competition with
RINL. Notably the firm has the last position here in spite of it having the greatest
market share of the industry. Although it has the best HRD initiatives and good
comparative positions in technological and sales and marketing indicators, the firm
has the lowest scores in most of the other indicators such as productive performance
and foreign trade.

Table 24: Competitive Positions of Steel Producers in Segments of the Industry
Rank Firms Score
Main Producers
1 Tata Steel Ltd. 68.67
2 Rashtriya Ispat Nigam Ltd. 50.50
3 Steel Authority Of India Ltd. 43.70
Major Producers
1 J S W Steel Ltd. 56.31
2 Ispat Industries Ltd. 39.14
3 Essar Steel Ltd. 38.26
Other Secondary Producers
1 Jindal Stainless Ltd. 49.36
2 Uttam Galva Steels Ltd. 45.16
3 Bhushan Steel Ltd. 41.88
4 Shree Precoated Steels Ltd. 40.46
5 National Steel & Agro Inds. Ltd. 39.91
6 Bhushan Power & Steel Ltd. 39.07
7 Mukand Ltd. 35.85
8 Lloyds Steel Inds. Ltd. 26.13

The competitiveness index of Major Producers is similar to that of the main
producers in a way that the difference of score between the first firm and the other
two is vast, again reflecting unchallengeable superiority of the former. JSW Steel Ltd.
is at the first position (56.31 score) as it has highest score in growth variables and
shows great potential for maturity. Also it has highest scores in eight out of ten
indicators. Remarkably, Ispat Industries Ltd. at second position (39.84 score) has the
best productive and stock market performance in the group. Lastly, Essar Steel Ltd.
(38.26 score) takes the third position, in spite of its superior performance in foreign
trade.

48

The competitiveness index of Other Secondary Producers is headed by Jindal
Stainless Ltd. with a 49.36 score. The firm has the best comparative performance in
sales and marketing, consumer satisfaction and technological indicators. However, its
productivity in terms of capacity utilisation and labour productivity is not up to the
mark. Also, it has low ranks in cost effectiveness and growth variables. Uttam Galva
Steels Ltd. stands on the second rank with a score of 45.16, but the difference of
performance with Jindal Stainless Ltd. is substantial. Still, the firm is most cost
effective among its competitors, maintains its financials and is good in foreign trade
too, whereas it has scored poorly in the sales and marketing index and the stock
market index. Bhushan Steel Ltd., (41.88) at the third position excels in stock market
and sales and marketing strategies. Not far behind, at fourth position is Shree
Precoated Steels Ltd. with 40.46 score, where it scores highest ranks in two out of ten
indicators of competitiveness namely foreign trade and growth variables. However,
the lowest scores in productive performance and seventh rank in sales and marketing
and human development have pulled down the overall score. The fifth and sixth
positions are taken by National Steel & Agro Inds. and Bhushan Power.
Outstandingly, Bhushan Power has scored highest points in productivity, whereas
National Steel has lowest ranks in two indicators namely technology and human
development. Mukand Ltd. and Lloyds Steel Inds. Ltd. takes up seventh and eighth
positions with inferior performance in most of the indicators of competitiveness.
Notwithstanding, Mukand Ltd. has managed highest ranks in stock market and human
development.

7. CONCLUSIONS

It might be concluded that the performance of the Indian iron and steel
industry with respect to key indicators such as production, consumption, foreign trade,
prices etc. has certainly improved over the past years, especially after its
liberalisation. The growth in production and consumption during the post-
liberalisation period of 1991-92 to 2006-07 was estimated to be at a rate of 8.11
percent and 6.26 percent per annum. Furthermore, the trade performance of this
industry is excellent especially in terms of exports with 30.70 percent growth during
the post-liberalisation, which was negative during the pre-liberalisation period (1975-
76 to 1991-92). Therefore, the industry has positive prospects for the future too. The
49

Table 25: Summary of Results of Competitiveness of Firms in Different Segments of the Industry

N.B. Zero indicator scores is indicative of worst performance in all the sub-indicators of the index.

Segments/
Firms
Productive
Performance
Financial
Performance
Cost
Effectiveness
Sales and
Marketing
Strategy
Stock Market
Performance
Consumer
Satisfaction
Technology
and
Environmental
Indicators
HRD/ Social
Indicators
Foreign
Trade
Measure
Growth
Variables and
Potential
Overall
Competitiveness
Score Rank Score Rank Score Rank Score Rank Score Rank Score Rank Score Rank Score Rank Score Rank Score Rank Score Rank
Main Producers
Tata Steel Ltd. 12.60 2 3.97 3 7.84 1 7.11 1 6.50 1 6.04 1 6.55 1 3.03 2 7.10 1 7.94 1 68.67 1
Rashtriya Ispat
Nigam Ltd. 14.50 1 8.30 1 7.48 2 2.90 3 0.00 3 6.04 1 2.46 3 2.66 3 3.74 2 2.41 3 50.50 2
Steel Authority
of India Ltd. 0.00 3 5.18 2 5.25 3 4.97 2 4.51 2 6.04 1 4.10 2 8.18 1 0.00 3 5.47 2 43.70 3
Major Producers
J S W Steel Ltd. 0.79 3 11.27 1 11.17 1 4.24 1 2.17 1 6.04 1 6.15 1 3.99 1 4.21 2 6.29 1 56.31 1
Ispat Industries
Ltd. 12.37 1 2.41 3 3.48 3 2.80 3 2.17 1 3.02 3 4.15 2 3.59 2 0.00 3 5.16 2 39.14 2
Essar Steel Ltd. 7.25 2 5.55 2 5.13 2 3.47 2 0.13 2 4.03 2 1.38 3 1.83 3 6.49 1 3.00 3 38.26 3
Other Secondary Producers
Jindal Stainless
Ltd. 3.20 7 8.68 3 8.20 5 6.38 1 2.08 4 6.04 1 3.91 1 2.98 3 5.07 4 2.82 5 49.36 1
Uttam Galva
Steels Ltd. 5.92 3 9.60 1 10.46 1 2.50 8 0.98 6 3.35 3 2.14 5 1.35 6 5.99 2 2.87 4 45.16 2
Bhushan Steel
Ltd. 5.44 5 7.35 4 7.65 6 3.59 2 3.87 2 2.01 4 2.34 4 1.59 5 5.23 3 2.81 6 41.88 3
Shree Precoated
Steels Ltd. 0.10 8 8.78 2 9.45 3 2.33 7 2.94 3 1.34 5 2.01 6 1.19 7 7.10 1 5.21 1 40.46 4
National Steel &
Agro Inds. Ltd. 7.57 2 6.69 5 10.32 2 2.78 4 0.90 7 4.03 2 1.23 8 0.69 8 4.29 5 1.41 7 39.91 5
Bhushan Power
& Steel Ltd. 10.26 1 6.35 6 5.32 8 3.34 3 1.03 5 1.34 5 3.03 2 3.69 2 0.98 8 3.74 2 39.07 6
Mukand Ltd. 5.71 4 4.38 7 6.61 7 2.64 5 4.52 1 0.67 6 2.46 3 4.00 1 1.50 7 3.37 3 35.85 7
Lloyds Steel
Inds. Ltd. 3.53 6 3.30 8 9.17 4 2.48 6 0.00 8 0.00 7 1.77 7 1.99 4 2.83 6 1.06 8 26.13 8
50

capacity utilisation has also improved to about 90 percent in the last few years.
However, employment is the only indicator which has shown negative growth during
the post-liberalisation period indicating jobless growth in the industry.

The industry is then examined in terms of increased competition between its
firms in the wake of its liberalisation. The study reflects the relative competitive
positions of the 14 sample firms for the year 2006-07, out of which, performance of
five firms was above the industry average score of 39.07. After reviewing the first
five positions of the firms in the competitiveness index, it may be concluded that as
the difference of scores remain substantial between the firms, the competition is not
that substantial at the top level, each firm having their own secured positions. The
only exception is the third and fourth positions, i.e. JSW Steel Ltd. (47.76 score) and
RINL (45.15 score) where the competition is tough. The firms which perform
exceptionally well are Tata Steel Ltd. and SAIL mainly due to superior competitive
performance in all the indicators except productivity and foreign trade. Below the
industry average, Uttam Galva, Ispat Industries and National Steel seem to be in close
competition whereas Bhushan Steel, Shree Precoated and Bhushan Power compete
hard between themselves. Special mention needs to be made regarding the
competitive performance of Mukand Steel and Lloyds Steel Indus. Ltd., which have
performed poorly on the overall as well as indicator indices. These firms need to
develop their technological base, improve foreign trade and maintain growth in key
financial indicators in order to sustain in the industry.

Looking at the financial and non-financial index separately, it is seen that the
competitive rankings differ slightly as some firms perform better in one than the
other, whereas more sample firms have better non-financial positions on the index.
Moreover, because of more weights to the non-financial indicators of
competitiveness, those firms which perform better there ensured better competitive
positions on the overall index. Segment wise analysis show no different
competitiveness picture of the industry, as most of the firms maintain similar
competitive positions on it as on the overall competitiveness index.


51

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54

Appendix Table 1: Summary of Results of Competitiveness Index for Indian Iron and Steel Industry
Firms
Productive
Performance
Index
Financial
Performance
Index
Cost
Effectiveness
Index
Sales and
Marketing
Strategy
Index
Stock
Market
Performance
Index
Consumer
Satisfaction
Index
Technology and
Environmental
Index
Human
Resource
Development
Index
Foreign
Trade Index
Growth
Variable and
Potential
Index
Overall
Competitiveness
Score Rank Score Rank Score Rank Score Rank Score Rank Score Rank Score Rank Score Rank Score Rank Score Rank Score Rank
Bhushan Power
& Steel Ltd.
10.26 1 3.06 11 6.10 14 1.70 13 0.72 9 1.01 6 2.56 7 2.15 4 3.58 9 3.09 7 34.23 12
Bhushan Steel
Ltd.
6.65 6 3.51 10 7.88 12 2.26 8 2.60 3 1.51 5 1.90 9 0.16 12 5.16 5 2.85 8 34.47 10
Essar Steel Ltd. 7.96 4 3.61 9 8.86 9 2.71 4 0.63 10 6.04 1 1.38 12 0.48 8 5.44 4 2.74 11 39.86 5
Ispat Industries
Ltd.
8.90 3 1.55 14 8.37 10 2.54 7 2.25 6 3.02 4 3.05 6 0.61 7 3.55 10 3.43 5 37.28 8
J S W Steel
Ltd.
6.34 8 5.68 4 9.88 4 2.57 5 2.59 4 5.53 2 3.91 3 1.76 6 4.90 6 4.59 3 47.76 3
Jindal Stainless
Ltd.
4.70 10 4.11 7 9.16 7 2.56 6 1.15 8 5.53 2 3.13 5 0.26 10 5.47 3 2.79 10 38.87 6
Lloyds Steel
Inds. Ltd.
4.98 9 1.70 13 9.23 6 1.95 9 0.00 14 0.00 8 1.27 13 0.29 9 3.59 8 0.98 14 24.00 14
Mukand Ltd. 6.93 5 2.16 12 7.39 13 1.75 12 2.30 5 0.50 7 1.61 11 2.03 5 2.94 12 3.13 6 30.75 13
National Steel
& Agro Inds.
Ltd.
9.87 2 3.81 8 10.10 2 1.75 11 0.49 12 3.52 3 1.23 14 0.07 14 4.81 7 1.60 13 37.24 9
Rashtriya Ispat
Nigam Ltd.
4.39 11 10.40 1 7.97 11 3.84 3 0.27 13 6.04 1 3.83 4 4.06 2 2.18 13 2.17 12 45.15 4
Shree
Precoated
Steels Ltd.
2.50 13 4.48 6 9.46 5 1.88 10 1.58 7 1.01 6 1.73 10 0.14 13 6.63 1 4.99 1 34.39 11
Steel Authority
of India Ltd.
2.31 14 7.48 2 8.90 8 5.13 2 3.06 2 6.04 1 5.07 2 7.50 1 0.00 14 4.77 4 50.28 2
Tata Steel Ltd. 4.14 12 7.41 3 10.31 1 5.43 1 4.18 1 6.04 1 6.39 1 3.79 3 2.99 11 4.47 4 55.16 1
Uttam Galva
Steels Ltd.
6.36 7 4.83 5 9.99 3 1.59 14 0.55 11 3.02 4 2.13 8 0.23 11 6.08 2 2.83 9 37.60 7
Industry
Average
6.16 4.56 8.83 2.69 1.60 3.49 2.80 1.68 4.09 3.17 39.07
N.B. Zero indicator scores is indicative of worst performance of the firm in all the sub-indicators of that particular indicator index.
55


Appendix Table 2: Performance of Key Indicators of the Industry
Years
Production
for Sale of Non- Alloy Finished Steel
(Million Tonnes)
Apparent Consumption
of Non- Alloy Finished Steel
(Million Tonnes)
Export
(Million
Tonnes)
Import
(Million
Tonnes)
Number
of
Workers
1975-76 5.75 5.47 0.51 0.23 335804
1976-77 6.80 5.64 1.41 0.25 328917
1977-78 6.97 6.22 1.10 0.35 334751
1978-79 7.65 7.91 0.52 0.78 363751
1979-80 7.64 8.97 0.06 1.39 375490
1980-81 7.90 8.86 0.05 1.01 398600
1981-82 9.38 10.39 0.04 1.05 406279
1982-83 9.13 9.93 0.07* 0.98* 415549
1983-84 8.50 9.30 0.07* 0.98* 425080
1984-85 8.78 9.33 0.15 0.70 458917
1985-86 10.03 11.16 0.02 1.15 417495
1986-87 10.54 11.34 0.03 0.83 443311
1987-88 11.95 12.82 0.04 0.92 437781
1988-89 13.36 14.03 0.12 0.78 426859
1989-90 13.83 14.18 0.25 0.59 321119
1990-91 13.53 13.71 0.33 0.51 346573
1991-92 14.33 14.84 0.37 0.97 311623
1992-93 15.20 15.00 0.74 1.08 366854
1993-94 15.20 15.32 1.02 1.06 349626
1994-95 17.82 18.66 0.87 1.70 344161
1995-96 21.40 21.43 1.28 1.54 383340
1996-97 22.72 22.12 1.92 1.56 346889
1997-98 23.37 22.63 1.62 1.82 351957
1998-99 23.82 23.15 1.77 1.13 324007
1999-00 26.71 25.01 2.67 1.60 331011
2000-01 29.70 26.87 2.66 1.42 282910
2001-02 30.63 27.35 2.70 1.27 267636
2002-03 35.41 28.90 4.50 1.45 264535
2003-04 38.58 31.17 4.84 1.47 268459
2004-05 41.32 34.39 4.38 2.08 294974
2005-06 44.39 39.19 4.47 3.79 323051
2006-07 50.20 44.33 4.89 4.39 --
CAGR 6.85 6.19 14.16 5.45 -1.01
Source: SAIL (2008), JPC (2007) and Government of India (2009)
* Estimated by using average of preceding two years and succeeding two years.

Appendix Table 3: Iron and Steel Industry Sample Firms Websites Visited
Firm Websites
1. Bhushan Power & Steel Ltd. www.bhushanltd.com/
2. Bhushan Steel Ltd. www.bhushan-group.org/
3. Essar Steel Ltd. www.essarsteel.com/
4. Ispat Industries Ltd. www.ispatind.com/
5. J S W Steel Ltd. www.jsw.in/
6. Jindal Stainless Ltd. www.jindalstainless.com/
7. Lloyds Steel Inds. Ltd. www.lloydsgroup.com/
8. Mukand Ltd. www.mukand.com/
9. National Steel & Agro Inds. Ltd. www.nsail.com/
10. Rashtriya Ispat Nigam Ltd. www.vizagsteel.com/
11. Shree Precoated Steels Ltd. www.spsl.com/
12. Steel Authority of India Ltd. www.sail.co.in/
13. Tata Steel Ltd. www.tatasteel.com/
14. Uttam Galva Steels Ltd. www.uttamgalva.com/
56


Appendix Table 4: Indicators and Sub-indicators of Competitiveness for Indian Iron and Steel Industry

Indicators Sub- Indicators Units Source Definitions and Adjustments Impact
1. Productive
Performance
o Capacity Utilisation Percent PROWESS (Total Output/ Installed Capacity)*100 Positive
o Labour Productivity Ratio PROWESS Gross Sales/ Number of Employees Positive
2. Financial
Performance
Liquidity Ratio:
o Current Ratio Times PROWESS
Current Asset / Current Liabilities provision
Where current asset = Receivables + Inventories + Cash and Bank
Balance + Marketable Securities - Marketable Security group
Receivable Loan group Companies Receivable Loan other
Companies Housing Loans Application Money
Positive
o Quick Ratio Times PROWESS
Quick Asset / Current Liabilities provision
Where quick asset = Cash and Bank Balance + Sundry Debtors +
Marketable Securities Marketable Security group Application
Money Debtors exceeding 6 months
Positive
o Debt-Equity Ratio Times PROWESS Total Borrowings / Net Worth Negative
o Interest Coverage Ratio Times PROWESS
PBIT (NNRT) / (Expenditure on Interest + Lease Rent +
Expenditure on Other Financial Charges)
Positive
Turnover Ratios:
o Finished Goods Turnover
Ratio
Times PROWESS Cost of Goods Sold / Average Finished Goods Inventory Positive
o Net Working Capital Cycle Days PROWESS
Gross Working Capital Cycle (Average Days Raw Material +
Average Days Finished Goods + Average Days wip Stock +
Average Days Debtors ) Average Days Creditors
Negative
o Debtors Turnover Ratio Times PROWESS Total Credit Sales / Average Accounts Receivable Positive
Profit Ratios:
o Net Profit Margin Ratio Percent PROWESS (PAT Net of PE&OI / Net Sales)*100 Positive
o Profit Margin Over Total
Income
Percent PROWESS (PAT Net of P&E/Total Income Net of P&E)*100 Positive
o Return on Assets Ratio Percent PROWESS (PAT (NNRT) / Average Total Assets)*100 Positive
o Return on Net Worth Percent PROWESS (PAT (NNRT) / Average Net Worth)*100 Positive
o Return on Capital Employed Percent PROWESS (PAT (NNRT) / Average Capital Employed)*100 Positive
Other Financial Indicators:
o Net Worth Rs. PROWESS
Equity Capital + Preference Capital + Reserves and Surplus
Revaluation Reserve Misc Expense not written off
Positive
o Asset Utilisation Ratio Ratio PROWESS Total Income / Average Total Assets Positive
3. Cost Effectiveness o Raw Materials, Stores etc. Percent PROWESS Percentage of Total Cost Negative
o Indirect Taxes, Rents etc. Percent PROWESS Percentage of Total Cost Negative
57

o Other Miscellaneous
Expenditure
Percent PROWESS Percentage of Total Cost Negative
o Financial Charges Percent PROWESS Percentage of Total Cost Negative
o Prior Period & Extra-ordinary
Expenses
Percent PROWESS Percentage of Total Cost Negative
4. Sales and Marketing
Strategy
o Market Share Percent PROWESS (Sales/ Total Sales of the Industry)*100 Positive
o Expenditure on Marketing Percent PROWESS Cost compared to Sales Positive
o Expenditure on Advertising Percent PROWESS Cost compared to Sales Positive
o Expenditure on Distribution Percent PROWESS Cost compared to Sales Positive
o Number of Dealers Numbers Primary Positive
5. Stock Market
Performance
o Earnings Per Share Rs. PROWESS
PAT (NNRT ) in the most recent 12 month period/ Number of
Shares Outstanding as on that date
Positive
o Price- Earnings Ratio Times PROWESS Closing Price / EPS Positive
o Yield Percent PROWESS ((Dividend Rate*Face value)/ Closing Price)*100 Positive
6. Consumer
Satisfaction
o Customer Satisfaction Studies Yes/No Primary Positive
o Techniques for Measuring
Customer Satisfaction
Primary Positive
o Award for Customer
Satisfaction
Yes/No Primary Positive
7. Technology and
Environmental
Indicators
Technology Acquisition:
o Technology Strategy: Import
or In-House Development
Scale Primary Positive
o Foreign Exchange Spending
on Capital Goods
Rs. PROWESS Expenditure /Gross Sales Positive
o Foreign Exchange Spending
on Royalty/ Know How
Rs. PROWESS Expenditure /Gross Sales Positive
o Royalty, Know How
Expenses
Percent PROWESS Cost compared to Sales Positive
o R & D Expenditure Rs. PROWESS Expenditure /Gross Sales Positive
Technology Management:
o Power and Fuel Expenses Percent PROWESS Cost compared to Sales Negative
o Number of Production Plants Numbers PROWESS Positive
o Product Differentiation Numbers Primary Positive
Environmental Indicators:
o Pollution Control and Solid
Waste Management
Yes/No Primary Positive
o Energy Conservation Yes/No Primary Positive
o Environmental Plantation Yes/No Primary Positive
o Environmental Recognitions Yes/No Primary Positive
o CSR Yes/No Primary Positive
58

o Certification to Plants Yes/No Primary Positive
8. Human Resource
Development and
Social Indicators

o Employment Generation Numbers PROWESS Number of Employees Positive
o Salaries and Wages Rs. PROWESS Expenditure /Gross Sales Positive
o Other Expenses on Employees Rs. PROWESS Expenditure /Gross Sales Positive
o Provident Fund Contribution Rs. PROWESS Expenditure /Gross Sales Positive
o Staff Welfare Rs. PROWESS Expenditure /Gross Sales Positive
o Staff Training Rs. PROWESS Expenditure /Gross Sales Positive
o Certification to Plants (Health
And Safety)
Yes/No Primary Positive
o Loss Due to Labour Unrest Yes/No Primary Negative
9. Foreign Trade
Measure
o Net Foreign Exchange Earned Rs. PROWESS Total FOREX Earning- Total FOREX Spending Positive
o Export / Sales Percent PROWESS (Total Export / Sales)*100 Positive
10. Growth
Performance and
Potential


CAGR over 3 years:
o Sales Percent PROWESS Positive
o PAT Percent PROWESS Positive
o Investment Percent PROWESS Positive
o Total Assets Percent PROWESS Positive
o Net Worth Percent PROWESS Positive
Future Plans:
o Firms Investment Plans over
the Next 2 Years
Scale Primary Positive
o Plans to Produce any New
Types of Steel in Next 2
Years
Yes/No Primary Positive
Contingency Planning:
o Insurance Premium Expenses Percent PROWESS Cost compared to Sales Positive
o Repairs and Maintenance
Expense
Percent PROWESS Cost compared to Sales Positive
o Department for Disaster
Management
Yes/No Primary Positive

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