Progress is our tradition

Competence in Cement
CLINKER & RAW MEAL GRINDING SWING MILL
MPS2500BC
GEBR. PFEIFFER INC
established in 1864
mid-range private company
more than 140 years of competence in:
grinding, separating, drying,calcining and hydrating
more than 2000 MPS mills worldwide grinding:
cement raw meal, coal, clinker,granulated blast-furnace slag,
pozzolana,limestone, clay, gypsum .....
approx. 400 employees worldwide, with subsidiaries in USA and
India
annual turnover worldwide approx. 150 million (200 million
USD)
company-owned workshops including foundry
Gebr. Pfeiffer, Inc. Subsidiary in Florida
GEBR. PFEIFFER INC
GEBR. PFEIFFER INC
references in the cement industry
from 1994 onwards in Operation
TP/ Ne- 06 / 05
MPS raw mill >131 45 - 720 t/h 400 - 5600 kW
MPS coal mill >64 8 - 100 t/h 110 - 1650 kW
MPS cement mill >40 12 - 220 t/h 355 - 5600 kW
MPS raw mill MPS coal mill MPS cement mill
GEBR. PFEIFFER INC
testing - MPS 40 BC and
wear determination equipment
TP/ Ne- 08 / 04
Test Centre in KL, Germany
Test Station for testing of
various materials, for
capacity, wear life, power.
Progress is our tradition
Cement / Slag
and Raw Meal / Pozzolan
Grinding
GEBR. PFEIFFER, Inc.
GEBR. PFEIFFER INC
Design
TP/ Ne- 08 / 04
fine product
Clinker Feed
hot gas
Recycle
discharge
GEBR. PFEIFFER Inc
TP/ Ne- 08 / 04
central feed of clinker and classifier grits
high specific roller force for optimum grinding
one pressure frame for uniform load distribution
to grinding rollers, grinding bed and gearbox
large grinding roller diameter for optimum
material intake and formation of stable material
bed
continuous measuring of the grinding bed
thickness
low pressure loss due to optimized nozzle ring
and external material circulation
rounded profile rollers and moulded table for
stable grinding bed
low table speed for a very low vibration level
closed mill housing for minimum false air
leakage
high-efficiency classifier for sharp separation and
low electric power consumption
patented MPS Lift-and-Swing System for quick
and easy exchange of wear parts through one
single maintenance door in the mill housing
MPS5600BC Clinker/Slag mill
essential design features of Pfeiffer
MPS mills
GEBR. PFEIFFER INC
design of cement mill
TP/ Ne- 08 / 04
central feed through grit cone
hardfaced table and roller liners
ceramic lining of classifier
hardfaced classifier blades
Ni-hard IV nozzle ring
high specific grinding force
low air velocity
GEBR. PFEIFFER INC
rotary lock - DSZ
TP/ Ne- 08 / 04
GEBR. PFEIFFER INC
Holcim (Italia) SpA, Merone plant
TP/ Ne- 08 / 04
GEBR. PFEIFFER INC
replacement of wear parts with
Pfeiffer Lift-and-Swing System
TP/ Ne- 08 / 04
GEBR. PFEIFFER INC
grinding of clinker and slag
TP/ Ne- 08 / 04
Sagar Cement/Bayyavaram works/India
MPS 2500 BC
material:
in operation since:
finished product rate:
power consumption:
-
power consumption:
-
Sm (Blaine)
specific wear:
lifetime of grinding
elements:
CEM III A 32,5
2000
24.3 t/h
19.3 kWh/t
-
26.6 kWh/t
-
3600 cm/g
5 - 5.5 g/t
2200 h
(48% HOS)
(mill)
(mill and fan)
(welding sequence)
GEBR. PFEIFFER INC
TP/ Ne- 08 / 04
Mill Unit Data
MPS2500BC
Table Diameter = 2,500mm
Roller diameter = 1,360mm (3 Rollers)
Classifier = SLS2250BC
Rotor Diameter = 2,250mm
Table wear elements = 3,150kg
Roller weight/wear roller = 7,500kg / 1,450kg per roller
Mill gearbox power = 900kw
Classifier Gearbox = 75kw
ADVANTAGES OF MPS SWING MILL
Mill in operation for coal, clinker since 1999 and the raw mill
version since 1963
Mill is designed for Clinker / Slag grinding
Raw Meal / Pozzolana grinding with dynamic loads reduced ->
additional safety factor in raw grinding
No need for internal mechanical changes
No need for table speed change
Same parallel position of roller and table for different material
bed depth
Raw mill and clinker mill airflow within 10% of each other ->
velocities through the mill are not compromised
Operation within 10% of ideal parameters -> no waste of power
MPS MILL OPERATION
Main motors and operation remain in on position(running) during
change over
Expected change over time (< 1 hour) to clean out system, build up
hydraulic pressure (or reduce) and change separator speed and feed
rate
Due to airflow being so close, the separator will also be efficient in
both grinding phases, that means no additional DP or overgrinding
MPS mills run at lower table linear speed than other mills, therefore
the mill is so low with regards to vibration
Mill foot print and physical size is smaller than all other rocker arm
type mills, and needs only one access point for maintenances, not 3
+2 points per flat table mill
Progress is our tradition
GEBR. PFEIFFER INC
TP/ Ne- 08 / 04
Blaz Jurko
Gebr. Pfeiffer, Inc.
+1-305-458-3347
bjurko@gebrpfeifferinc.com
OPTIMIZED CEMENT PLANTS
TAYLOR MADE GREEN PLANT
GEBR. PFEIFFER INC
WHY OUR SOLUTION
OCP
Global Economys deceleration and increase
on the execution of Infrastructure Projects in
the so called Developing Countries.
Highly competitive situation and the
paradigms within this Sector.
Atractive alternative for major cement
consumers.
Low investment costs per unit of installed
capacity implementing State-of-the Art
technology ($/tpa).
Significative share of locally supplied
engineering and components in the solution.
Optimization of the addition of cementitious
products.
PROPOSAL
IMSACOL has developed a solution
that we have called OCP, according to
the following characteristics:
The OCP concept can be
developed in the different
scenarios:
A. Fixed Capacity - Cement
Plants with capacities
between 100 and 500 tpd.
B. Variable Capacity - Cement
Plants with low production
capacities between 300 and
1,000 tpd, but designed for a
quick and unexpensive
increase of capactiy.
Implementation of Main
Equipment supplied by western
companies with State-of-the-Art
technology.
High Efficiency - Vertical Roller Mill, used for
double purpouse (Swing Mill).
Pre-heating Tower fit to production capacity.
Conveying equipment fit to production
capacity.
Multi-Cell Silo for Cement and Raw Meal
State-of-the-Art Clinker Cooler, adjusted to
the required clinker production capacity.
Usage of alternative fuels in the process
Addition of cementitious materials in the final
product
Integrated filter for different materials.
FIXED CAPACITY PLANT ELEMENTS
VARIABLE CAPACITY PLANT
High Efficiency - Vertical Roller Mill, used for
double purpouse (Swing Mill).
Pre-heating Tower, ready for increase of up to
double the initial capacity,
Conveying equipment overdimensioned
State-of-the-Art Clinker Cooler.
Usage of alternative fuels.
Integrated filter.
Multi-Cell Silo for Cement and Raw Meal
Phase 2 additional Multi-Cel Silo for Cement and
Cement Additives
Phase 2 additional Swing Mill
OCP Concept
Start with 1 Swing Mill
Rest of Plant already designed for upgrade capacity
Low Initial Capital Cost
Low Upgrade Capital Cost
Short Upgade Implementation Schedule / During
Regular Plant Shutdown
Customized Cement grinding according to market
demand
OCP Operation
One Integrated Baghouse Filter for Pyro Process and Grinding Process
Swing Mill operating alternatively for:
Raw Meal grinding
Cement Grinding
Cement Additives Grinding (Pozzolana, Slag, Limestone, etc.)
Plant Energy Efficiency at most advanced State-Of-The-Art technological
level
Optional and already designed use of alternative fuels
Filter designed for minimal change over.
Material handling equipment running during change over.
The change over can be performed during high electrical demand/costs
hours, in order to optimize energy savings.
Fixed = Phase 1 Variable
TYPICAL LAYOUT
Variable Phase 2
TYPICAL LAYOUT
Fixed = Phase 1
TYPICAL FLOW SHEET

CA A C F
Variable Phase 2
TYPICAL FLOW SHEET

CA A C F
CONCLUSION
A great simplification of the Plant
Layout.
Simple operation with State-of-the-Art
Western Technologies
Low cost alternative without sacrificing
plant equipment quality
Use of Highest Energy and Thermal
Efficiency Equipment according to
international Standards
Short Term Project Execution
Competitive Operating Costs
Eco-Friendly Operating Including
Alternate Fuels and Cement Additives
TECHNOLOGIES
In our developments we involve locally supplied engineering and construction services, along with the
most trusted and effcient technologies from recognized suppliers, with whom we have arranged
commercial strategic alliances.
Optimized Cement Plants
Please do not hesitate to contact us for further information :
PABLO EMILIO SUAREZ NIO
Manager Director
pablosuarez@imsacol.com
Carrera 13 No 134C-03
Bogot, Colombia
Phone: (+ 57 1) 700 0306 Ext. 16