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CRHEATER101A00 - SMALL ROOFTOP UNITS

CRHEATER119A00, ACCESSORY ELECTRIC HEATER


CRHEATER125A00, AND SINGLE POINT BOX
CRHEATER364A00 - ELECTRIC COOLING AND HEAT PUMP
CRHEATER369A00, 2 to 121/2 TONS
CRSINGLE001A00 -
CRSINGLE053A00

Installation Instructions

TABLE OF CONTENTS SAFETY CONSIDERATIONS


SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . 1 Installation and servicing of air-- conditioning equipment
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 can be hazardous due to system pressure and electrical
components. Only trained and qualified service personnel
should install, repair, or service air-conditioning
IMPORTANT: Read these instructions completely before equipment.
attempting to install this accessory. Untrained personnel can perform the basic maintenance
functions. All other operations should be performed by
trained service personnel. When working on
PACKAGE CONTENTS-- air-conditioning equipment, observe precautions in the
ELECTRIC HEATER literature, tags and labels attached to the unit, and other
safety precautions that may apply.
QTY CONTENTS
1 Heater module
4 Screws Follow all safety codes. Wear safety glasses and work
1 Wiring label gloves.
1 Red wire (10 gauge)* Recognize safety information. This is the safety-- alert
1 Splice connector* symbol . When you see this symbol on the unit and in
1 Wire tie* instructions or manuals, be alert to the potential for
* Supplied with electric heater packages CRHEATER101A00,
personal injury.
CRHEATER102A00, CRHEATER103A00, and CRHEATER104A00 only.

Understand the signal words DANGER, WARNING, and


PACKAGE CONTENTS-- CAUTION. These words are used with the safety-- alert
symbol. DANGER identifies the most serious hazards
SINGLE POINT KIT* which will result in severe personal injury or death.
QTY CONTENTS WARNING signifies a hazard which could result in
1 Single point box personal injury or death. CAUTION is used to identify
1 Bushing unsafe practices which may result in minor personal
5 Screws injury or product and property damage. NOTE is used to
1 Bracket and conduit drip boot assembly
highlight suggestions which will result in enhanced
installation, reliability, or operation.
Tube clamp (used only on 3 and 4 ton
1
heat pump units)
2 Terminal Blocks (TB10A and TB10B)**
2 Screws (for TB10’s)** ! WARNING
* Single point kit not required on standard efficiency, 2 to 6 ton cooling
units with an MOCP of 60 or lower. Heater wires are to be terminated
ELECTRICAL SHOCK HAZARD
inside unit control box. Failure to follow this warning could result in personal
** Supplied with single point boxes CRSINGLE039A00, 045, 049, and 051
only. injury or death.
Turn off power to unit and install lockout tag.
INSTALLATION SINGLE
POINT BOX
DISCONNECT EMT OR RIGID CONDUIT (NOT SHIPPED CENTER MANUAL RESET
1. Remove electric heater modules and single point MOUNTING
LOCATION
(FIELD-SUPPLIED) WITH UNIT) POST LIMIT SWITCH
HEATER
box from packaging and inspect for damage. COVERS

NOTE: If there is a “1” or a “3” in the ninth position of


the heater part number, it indicates that the heater is in a
carton. For example, CRHEATER105A00 is heater
CRHEATER005A00 in a carton, and CRHEATER364A00
is heater CRHEATER264A00 in a carton.
2. Remove indoor and outdoor access panel. (See Fig.
1 and 2.) Save panels and screws.
SINGLE POINT
DISCONNECT MOUNTING MAIN BRACKET AND BOX HEATER HEATER HEATER
LOCATION CONTROL CONDUIT MOUNTING MODULE MODULE MOUNTING
BOX DRIP BOOT SCREW (LOCATION 1) (LOCATION 2) BRACKET
CONTROL WIRE TERMINAL BLOCK

C08451
Fig. 3 - Typical Component Location
(2 to 6 Ton R-- 22 Unit Shown)

CONTROL
BOX

21

11
23

13
BUSHING

SINGLE
INDOOR POINT BOX
UNIT BLOCK-OFF OUTDOOR ACCESS MOUNTING
PANEL ACCESS PANEL PANEL SCREWS
C08133 DRIP BOOT
Fig. 1 - Typical Access Panel Location BRACKET
MOUNTING
(2 to 6 Ton Units) SCREWS
POWER
WIRES
23 21

DISCONNECT MOUNTING FOAM 13 11

LOCATION BUSHING
ALLIED PA

MODEL NO.
ERIAL NO.
CORP.

OD

22.2
ISTED AIR
NDITIONING
UIP ACCESS 23 1
.
346N 3
P/N 2- 5610-4 REV

HEATER
RELAYS
HEATER
MOUNTING
SCREWS

C08136
Fig. 4 - Typical Single Point Kit Installation

S On R-- 410A units with an MOCP > 60, which use


single point boxes CRSINGLE039A00, 045A00,
UNIT
BLOCK-OFF OUTDOOR
INDOOR
ACCESS 049A00, and 051A00, two terminal blocks (TB10A
PANEL ACCESS PANEL PANEL
and TB10B) and two attachment screws are
C08416 provided. Install the two terminal block into the
Fig. 2 - Typical Access Panel Location control box and terminate the two - 3 wire power
(71/2 to 121/2 Ton Units) pigtails as follows (see Fig. 7):
— Pigtail #1 (from top fuse block; long blue
3. Remove control box cover and center post. Save wire with female terminal) — Connect
screws. (See Fig. 3) black wire to C1-- 11 screw terminal,
4. Remove the single point box cover. Secure single connect yellow wire to C1-- 13 screw
point box to the underside of the control box with terminal, connect blue wire to TB10A
the 2 screws provided. (See Fig. 4.) terminal block and move Compressor 1 blue
S On R-- 410A units, which use single point boxes wire from IFC-- 13 to TB10A terminal
CRSINGLE037A00 through CRSINGE053A00, block.
all bushings in the area of the control box where the — Pigtail #2 (from second fuse block; long
single point box (SPB) mounts must be removed yellow wire with female terminal) —
prior to securing the SPB to the control box (see Connect black wire to IFC-- 11 screw
Fig. 5). Also, for units installed in the Snow Belt, terminal, connect blue wire to IFC-- 13
all unplugged holes in the bottom of the control box screw terminal, connect yellow wire to
which are not used must be plugged before TB10B terminal block and move ID Fan
installing the SPB. Use foil tape or reinstall the yellow wire from C1-- 13 to TB10B terminal
bushings from the outside of the control box prior block.
to securing the SPB (see Fig. 6). Reinstall bushing — Remove black jumper wire from C1-- 11 to
on the SPB pigtails (see Fig. 6). IFC-- 11.
2
C09005 C09006

Fig. 5 - Control Box - Bushings to Remove Fig. 6 - Bushings Replaced from Outside Control Box

C09007
Fig. 7 - Wiring Diagram

5. Secure the conduit drip boot bracket assembly to the NOTE: The conduit drip boot and bracket are not used
back of the single point box with 2 of the screws on standard efficiency 2 to 6 ton electric cooling units and
provided. (See Fig. 4.) The channel portion of the R-- 410A 3-- 6 ton electric cooling units.
bracket assembly extends to the top panel behind 6. Remove heater cover(s) from heater mounting.
the control box. Secure all wires to bracket with bracket. Save screws. Install single module electric
field-- supplied wire tie as shown. (See Fig. 8.) heat option in location 1 (nearest the single point
box). (See Fig. , Fig. 9, and Fig. 10.)

3
NOTE: Modules CRHEATER105A00, CRHEATER KEY FOR MODULE LOCATON 1
109A00, CRHEATER112A00, CRHEATER114A00,
CRHEATER115A00, and CRHEATER119A00 are keyed
and must be installed in location 1 even when used as part
of a 2-- module option. (See Fig. 9 for 2 to 6 ton units or
Fig. 10 for 71/2 to 121/2 ton units.)
NOTE: Modules (480-- v) CRHEATER265A00 through
CRHEATER269A00 are keyed and must be installed in
location 2. In addition, these modules are always used as a
single module option. (See Fig. 11; R-- 410A 6 ton high
efficiency units only.)
7. To install module, engage flange on heater with
track in unit and slide heater through mounting
bracket opening. Fasten heater module to heater
mounting bracket with the 4 screws saved from
Step 6. (See Fig. 4.)
C09010
Fig. 9 - Typical Electric Heat Installation
30V—OR 200V—RD OV—YL

N—TRAN 3O—BV2075
E 60 HZ 30-8703

BD236B
D 24V

(2 to 6 Ton Units)
75VA
C—COMM

TRACK

FLANGE

KEY FOR MODULE LOCATION 1


(71/2 TO 121/2 TON UNITS)

CONDUIT CONDUIT WIRE TIE C09009


DRIP BOOT Fig. 10 - Typical Module Installation
C08417 (71/2 to 121/2 Ton Units)
Fig. 8 - Typical Conduit Installation

NOTE: All 208/230-- v heaters (except CRHEATER


105A00) are factory-- wired for 3-- phase applications but
can be converted to single-- phase by changing one wire as
described in Step 8.
Three-- phase applications: Skip to Step 9.
8. On single-- phase applications, rewire the heater as
follows (Fig. 13 and Fig, 14):
a. Connect 10-- gauge red wire to splice connector.
b. Remove yellow wire from heater contactor
terminal 11 and connect to splice connector.
c. Using the wire tie provided, fasten red wire to
heater power wire harness near existing wire tie KEYWAY FOR MODULE LOCATION 2
on heater module. This provides strain relief for (R-410A 6 TON HIGH EFFCIENCY UNITS ONLY)
the red wire.
C09008
Fig. 11 - Heater Bracket Keyway
(R-- 410A 6 Ton High Efficiency Units Only)

4
9. Route power wires from heater module(s) through
the foam bushing in the center partition and into the
single point box. (See Fig. 4.) If no single point box
is required for the unit and heater combination, run
the heater high voltage power wiring through the RED WIRE
grommet holes to the field-- supplied disconnect (or
optional factory-- supplied 80 amp disconnect).
Heater control wiring should be run to the control
box section. HEATER 23 21

POWER
10. Install bushing in hole between control box and WIRE
HARNESS 13 11

single point box. Route unit power pigtails through


bushing. (See Fig. 4.) MODEL NO.
ERIAL NO.
OD

SPLICE
CONNECTOR ISTED AIR
22.2
NDITIONING
UIP ACCESS 23 1
346N. 3
P/N 2- 5610-4 REV

C08420
Fig. 14 - Typical Single-- Phase Wiring Installed

11. All fuses are 60 amp, time delay type, except for
CRSINGLE025A00 which are 30 amps. All heaters
are single bank heaters except CRHEATER011A00
23 21
and 012A00 which are dual bank heaters. The
CRHEATER011A00 and 012A00 will be wired as
two heaters (i.e., 6 leads). Fusing is shown pictori-
13 11

MODEL NO.
ally on the unit wiring schematic label.
OD

The optional factory-- supplied disconnect has a


ERIAL NO.

ISTED AIR
1
maximum rating of 80 amps. Above 80 amps a
field-- supplied disconnect is required.
NDITIONING
UIP ACCESS 23
346N. 3
P/N 2- 5610-4 REV

Single point boxes CRSINGLE001A00, 006A00,


011A00, 037A00, 042A00, and 047A00 do not
include fuses and fuses are not required per the
C08137 National Electric Code in these single point boxes
Fig. 12 - Typical 3-- Phase Wiring Installed since sub-- fusing is not required below 60 amps.
Field-- supplied pressure connectors are required to
connect wires on CRSINGLE001A00, 006A00, and
011A00, R-- 410A single point boxes
CRSINGLE037A00, 042A00, and 047A00 have a ter-
minal block for heater termination..
12. Run control wires from heater module(s) to the
control wire terminal block located next to the
heater module(s). Connect the control wires as fol-
lows:
S Heat Pump Units
— The electric heat is internally wired as the
LEGEND second stage of heat.
HR -- Heater Relay S Electric Cooling Units
HTR -- Heater
LS -- Limit Switch — Electric cooling units with 2 electric heater
C08419 modules can be wired for one-- or 2-- stage
Fig. 13 - Single-- Phase Heater Wiring options as shown on the unit wiring
schematic label. Connect single module
heater option control wire (violet) to TB4
terminal 1.
13. Replace the center post and secure the single point
box to the center post with one screw. (See Fig. 3.)

5
14. Remove knockouts for appropriate size conduit 17. Set manual reset limit switch by depressing button
from unit block-- off panel and single point box. located between the terminals on the switch. (See
Install conduit (rigid or electro-- metallic tubing) Fig. 3.)
through conduit drip boot as shown. (See Fig. 8.) 18. Close single point box cover and secure with one
Drip boot will accept conduit sizes 3/4-- in. to 1-- 1/2 screw.
inches. The drip boot eliminates the need for
19. Replace control box cover, using remainder of
water-- tight conduit fittings at the single point box.
screws saved from Step 3.
NOTE: Supply wiring must comply with NEC (National
20. Replace indoor and outdoor panels with screws
Electric Code) and all local requirements. saved from Step 2.
15. Place adhesive-- backed wiring label on flanged side 21. Turn on unit power.
of heater cover.
22. Mark the appropriate block on the unit nameplate
16. Fasten heater cover to heater module with 2 screws for the accessory heater kW installed.
provided with heater. Flanges of cover should face
out.

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Copyright 2009 Carrier Corp. D 7310 W. Morris St. D Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 01/09 Catalog No: IIK---CRHTRSIN01---02
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces: IIK--- CRHTRSIN01--- 01

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