Publ. 8EN 5650D (dig.

)
DENISON HYDRAULICS
Stack Valves
Cetop 03
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DESCRIPTION, CIRCUIT
2
DESCRIPTION The Stack Valves described in this bulletin can be used as vertical and horizontal
stack systems.
As pressure relief, pressure reducing valves, throttle valves with check, as check
and counterbalance valves they are standardized according to CETOP, ISO and
DIN in mounting configuration and meet industrial requirements for compact
control systems.
Stack valves size 03 have the same mounting configuration as the directional
control valve 4D01 and can be arranged as shown on the following pages.
CIRCUIT EXAMPLE
4D01 Directional Control Valve
ZRE Check Valve
blocked in A and B
ZRD Throttle Valve with Check
meter-in control in A and B
ZDV Pressure Relief Valve
pressure control PT
Subplate
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PRESSURE RELIEF VALVE SERIES ZDV
3
1.6 / 2.5 kg
ZDVP/A/B/ABS01
ZDVAB01
Q (l/min)
Q (l/min)
at 33 cSt

p
(
b
a
r
)

p
(
b
a
r
)
x
Operating pressure range
ZDVP / A/ B / AB 7. . . 70/350 bar
ZDVABS 7. . . 70/315 bar
x
Max. flow 80 l/min
x
Viscosity range 10 . . . 500 cSt
x
Fluid temperature range 18 . . . +60 hC
Pressure control PT
Pressure control AT
Pressure control BT
Series Order No.
ZDVP011S0D1 098912010
ZDVP015S0D1 098912020
Series Order No.
ZDVA011S0D1 098912030
ZDVA015S0D1 098912040
Series Order No.
ZDVB011S0D1 098912050
ZDVB015S0D1 098912060
v
1 = 7 . . . 70 bar
5 = 7 . . . 350 bar
Pressure control AT & BT
Pressure control AB & BA
Series Order No.
ZDVAB011S0D1 098912070
ZDVAB015S0D1 098912080
v
1 = 7 . . . 70 bar
5 = 7 . . . 350 bar
Series Order No.
ZDVABS011S0D1 098912090
ZDVABS015S0D1 098912100
v
1 = 7 . . . 70 bar
5 = 7 . . . 315 bar
Complete cartridge for
ZDV.011 = 098911160
ZDV.015 = 098911170
Seal kit for
ZDV . . . . D1 = 098911820
ZDV . . . . D5 = 098911830
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PRESSURE REDUCING VALVE SERIES ZDR
4
1.6 / 1.8 kg
M G
1
4HH
(ZDRP01)
ZDRP/AR/BR01
Q (l/min)
at 33 cSt
p
(
b
a
r
)
x
Operating pressure range
ZDRP 7 . . . 70/350 bar
ZDRAR/ BR 7 . . . 70/315 bar
x
Max. flow 80 l/min
x
Viscosity range 10 . . . 500 cSt
x
Fluid temperature range 18 . . . +60 hC
x
Pilot oil (P, A, B T) max. 0.3 l/min
Pressure reducing in P
with pressure gauge port M
Pressure reducing in A
with check valve
Series Order No.
ZDRP011S0D1 098911790
ZDRP015S0D1 098912110
Series Order No.
ZDRAR011S0D1 098912120
ZDRAR015S0D1 098912130
v
1 = 7 . . . 70 bar
5 = 7 . . . 350 bar
Pressure reducing in B
with check valve
Series Order No.
ZDRBR011S0D1 098912140
ZDRBR015S0D1 098912150
v
1 = 7 . . . 70 bar
5 = 7 . . . 315 bar
Complete cartridge for
ZDR.011 = 098911020
ZDR.015 = 098911030
Seal kit for
ZDR. . . . D1 = 098911840
ZDR. . . . D5 = 098911850
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THROTTLE VALVE WITH CHECK SERIES ZRD
5
1.2 / 1.3 kg
O-Ring Plate
O-Ring Plate
Q (l/min)
Q (l/min)
at 33 cSt

p
(
b
a
r
)

p
(
b
a
r
)
L
e
a
k
a
g
e
Turns
x
Max. operating pressure 350 bar
x
Max. flow 80 l/min
x
Viscosity range 10 . . . 500 cSt
x
Fluid temperature range 18 . . . +60 hC
Meter-in control in A
Series ZRDAZ01S0D1
Order No. 098910560
Meter-in control in B
Series ZRDBZ01S0D1
Order No. 098910570
Meter-out control in A
Series ZRDAA01S0D1
Order No. 098910120
Meter-out control in B
Series ZRDBA01S0D1
Order No. 098910130
Meter-in control in A and B
Series ZRDABZ01S0D1
Order No. 098910580
Meter-out control in A and B
Series ZRDABA01S0D1
Order No. 098910140
Complete cartridge
098911190
O-Ring plate S26275530
Seal kit for:
ZRD01 . . . D1 = 098910960
ZRD01 . . . D5 = 098910970
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CHECK VALVE PILOT OPERATED SERIES ZRE
6
1.2 kg
Q (l/min)
at 33 cSt

p
(
b
a
r
)
x
Max. operating pressure 350 bar
x
Max. flow 60 l/min
x
Opening ratio 1 : 6 (pilot cone / main cone)
x
Cracking pressure 1.2 bar (check valve)
x
Viscosity range 10 . . . 500 cSt
x
Fluid temperature range 18 . . . +60 hC
blocked in A and B
Series ZREAB01D1
Order No. 098910200
blocked in A
Series ZREA01D1
Order No. 098910180
blocked in B
Series ZREB01D1
Order No. 098910190
Seal kit for:
ZRE . . . D1 = 098910880
ZRE . . . D5 = 098910890
Note: When service of this valve is necessary, it should be replaced as a complete unit,
as the internal components form a matching set (not applicable to seal kit).
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CHECK VALVE DIRECT OPERATED SERIES ZRV, ERV
7
SERIES ZRV
0.7 kg
O-Ring Plate
S2627553
Q (l/min)
at 33 cSt

p
(
b
a
r
)
x
Max. operating pressure 350 bar
x
Max. flow 40 l/min
x
Cracking pressure 0.5 bar
x
Viscosity range 10 . . . 500 cSt
x
Fluid temperature range 18 . . . +60 hC
blocked in P
Series ZRVP01
Order No. 098900250
blocked in T
Series ZRVT01
Order No. 098900260
SERIES ERV (CARTRIDGE)
29.6
0
0.02
l16
0.01
0.03
x
Cracking pressure = 0.5 bar
Series ERV 01
Order No. 098909100
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COUNTERBALANCE VALVE SERIES ZNS
8
1.3 / 1.6 kg
Turn screw clockwise
to reduce setting
and release load.
Q (l/min)
at 33 cSt

p
(
b
a
r
)
Pilot ratio 4.5 : 1
Load induced pressure (bar)
P
i
l
o
t
p
r
e
s
s
u
r
e
(
b
a
r
)
x
Min. operating pressure 70/140 bar
x
Max. operating pressure 175/350 bar
x
Max. flow 60 l/min
x
Cracking pressure 0.3 bar
x
Viscosity range 10 . . . 500 cSt
x
Fluid temperature range 18 . . . +60 hC
Counterbalance in A
Series/Order No. ZNSA012S0D1/098911260
ZNSA015S0D1/098911270
v
2 = 70 . . . 175 bar
5 = 140 . . . 350 bar
Counterbalance in B
ZNSB012S0D1/098911280
ZNSB015S0D1/098911290
Counterbalance in A and B
ZNSAB012S0D1/098911300
ZNSAB015S0D1/098911310
Seal kit for:
ZNS. . . D1 = 098911530
ZNS. . . D5 = 098911540
Complete cartridge for
ZNS.012 = 517010172
ZNS.015 = 517004488
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SUBPLATE WITH PRESSURE RELIEF VALVE SERIES GPDV
9
Ports G
3
8HH
2.4 kg
Ports G
1
2HH
3.5 kg
Q (l/min)
at 33 cSt

p
(
b
a
r
)
x
Operating pressure range 7 . . . 70/315 bar
x
Max. flow 80 l/min
x
Viscosity range 10 . . . 500 cSt
x
Fluid temperature range 18 . . . +60 hC
Pressure control PT Series Order No. Cartridges Seal kits
GPDV0111S0D1 098913550 098911160
GPDV0115S0D1 098913560 098911170 098911510
GPDV0121S0C1 098911100 098911160
GPDV0125S0C1 098911110 098911170
v
1 = 7 . . . 70 bar
5 = 7 . . . 350 bar
v
1 = G
3
8HH
2 = G
1
2HH
Plugs for closing the ports have to be ordered separately.
Size Order No.
G
3
8HH 700703418
G
1
2HH 700702838
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DISTRIBUTOR PLATE & COVER PLATE
10
DISTRIBUTOR PLATE SERIES ZAP
0.9 kg
O-Ring Plate
S2627553
1,3
pmax = 350 bar
Application example
Plug for P, A, B Order No.
M8 x 8 700718708
G
1
4HH S26523000
Series ZAPPAB01
Order No. 098908730
COVER PLATE SERIES BA
0.7 kg
pmax = 350 bar
Series BA01
Order No. 098909500
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MULTIPLE SUBPLATE SERIES GPU
11
Ports P1 and T1 (G
1
4HH) can be used as
additional ports or pressure gauge ports.
Qty. of Valves Series Order No.
Dimensions Weight
A B C (kg)
2 GPU 012 099908740 51 121 101 2.8
3 GPU 013 099908750 51 172 152 4.0
4 GPU 014 099908760 51 223 203 5.2
5 GPU 015 099908670 51 274 254 6.4
6 GPU 016 099908660 51 325 305 7.6
G
1
4HH
G
3
8HH
G
1
2HH
G
3
8HH
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MOUNTING KITS
12
H = 31 mm
ZRV/ZAP
= A
H = 40 mm
ZDR/ZRE/ZRD/ZNS = B
ZDVP/A/B
H = 49 mm
ZDVAB/ABS
= C
Combinations Hx Order No.
1 x A 31 4 x 361072838
1
1 x B 40 4 x 361073038
1
1 x C 49 4 x 361073238
1
2 x A 62 4 x 361073438
1
(1 x A) + (1 x B) 71 4 x 036849700
2
(1 x A) + (1 x C) 80 4 x 033636940
2
2 x B 80 4 x 033636940
2
(1 x B) + (1 x C) 89 4 x 033823720
2
(2 x A) + (1 x B) 102 4 x 036849710
2
(2 x A) + (1 x C) 111 4 x 033636950
2
(1 x A) + (2 x B) 111 4 x 033636950
2
(1 x A) + (1 x B) + (1 x C) 120 4 x 033823740
2
3 x B 120 4 x 033823740
2
(2 x B) + (1 x C) 129 4 x 033823750
2
(2 x A) + (2 x B) 142 4 x 033636960
2
(2 x A) + (1 x B) + (1 x C) 151 4 x 033823760
2
(1 x A) + (3 x B) 151 4 x 033823760
2
(1 x A) + (2 x B) + (1 x C) 160 4 x 036842760
2
4 x B 160 4 x 036842760
2
(3 x B) + (1 x C) 169 4 x 033636970
2
(2 x A) + (3 x B) 182 4 x 036849720
2
(1 x A) + (4 x B) 191 4 x 036369520
2
(2 x A) + (2 x B) + (1 x C) 191 4 x 036369520
2
(1 x A) + (3 x B) + (1 x C) 199 4 x 036842770
2
5 x B 200 4 x 036842770
2
1
Screws
2
Tie rods
Strength class 10.9 (DIN)
(please order 4 nuts 036844830 additionally)
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BLOCK MOUNTING CONFIGURATION
13
Mounting configuration according to CETOP, ISO and DIN
M5 or 1024 UNC2A (15 dp.)
Flatness 0.01 mm/100 mm length
Surface finish 0.8 (m)
B
Note:
Information for directional control valves 4D01 (CETOP 03) and
single subplates see publication 4EN 3060.
The product described is subject to continual development and the manufacturer reserves the right to change the specifications without notice.
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