STATFJORD A, STATOIL SNORRE B, STATOIL TROLL C, SHELL CLAIR, BP FPSO FARWAH, TOTAL OSEBERG SR, STATOIL SGARD A, STATOIL KRISTIN, STATOIL AGBAMI FPSO, CHEVRON OVER 120 FIREWATER PUMP SYSTEMS delivered to the offshore oil & gas industry ENSURE SAFETY THROUGH EXPERIENCE Fire protection for all offshore units SKARV, BP GOLIAT, ENI GRANE, STATOIL 2 Diesel direct driven dry mounted pump Diesel electric driven deepwell pump (dry-mounted motor) Diesel-electric driven deepwell pump with angle gear (Caisson mounted) Diesel electric driven dry-mounted pump THE FEATURES OF EUREKA FIREWATER PUMP SYSTEMS EUREKA PUMPS AS supplies firewater pump packages with pumps powered either directly by diesel engines, by diesel-electric generators, or by electric dry mounted motors. The Eureka firewater system includes a driver, a pump, and a control system with no need for utility consumption in operation mode. The systems and pumps are in accordance with NFPA 20 regulations. NFPA20 designed systems: We are following the guidelines and principles of the NFPA 20 standard. The pump is rated for for 150% capacity on 65% of the rated head output. The drivers used are either diesel-electric or diesel direct driven. No hydraulics are used. Large capacities and high pressures: The firewater pumps are designed for high output and low energy demand. The Eureka Pumps has no limitation to capacity and pressures required for firewater pump applications on offshore units today. Low System complexity: Through simplicity we achieve higher reliability and lesser possible failure modes. The Eureka firewater system design is clean with few parts and few interfaces. Due to the high output of our pumps we can do the job with only one pump. Complete systems: We supply complete firewater pump packages. All types of enclosures can be delivered. Control systems may be simple NFPA 20 controllers or PLC systems with multiple functions. Extra fuel tanks, fin fan coolers and AFFF systems can be supplied. Self contained systems: The Eureka firewater pump systems are self- contained and fully operational for 24 hours with all auxiliary equipment. No external influence can stop the firewater pump in a fire emergency situation. Firewater pump system configurations 3 DIRECT DIESEL DRIVEN DEEPWELL FIREWATER PUMP WITH ANGLE GEAR The most reliable offshore firewater pump system today Features Space, weight and cost efficient due to few and simple components. Simple installation and easy alignment.
Reinforced vertical bearing arrangement and non-reverse ratchet. Driver and control equipment is located away from flood exposed areas with solid connection to the submerged pump. Non-return valve. Robust, complete and fully mechanical NFPA 20 designed system. - Option for operation in hazardous area. The pump is a line shaft, end suction multistage centrifugal pump driven by a high-speed direct injection turbo charged diesel engine. The cooling water taken from pump discharge and the complete system is independent of external cooling water. Pump drive is through a short cardan shaft from engine to a right angle gear. The common base plate for pump, engine, gear and accessories is fitted with a large capacity drip pan. Control Panel, start batteries, fuel tank and other accessories can be mounted on the base plate. Description Firewater Pump Type : Vertical multi-stage deepwell centrifugal Standard : API 610 Capacity : up to 5000 m 3 /h Total head : up to 220mlc Shaft seal : Labyrinth seal Material : Duplex, Superduplex or NI-Al br Driver : High speed turbocharged diesel engine through right bevel type angle gear 4 Pump Unit None retuern valve Shaft Sleeve coupling Split ring Riser column Shaft key Riser column flange Spider bearing Journal bearing Pump Bowl Pump Shaft Sleeve bearings Impeller Shaft sleeve Wear rings Split ring Impeller cap Locking screw Suction bell DIRECT DIESEL DRIVEN DEEPWELL FIREWATER PUMP WITH ANGLE GEAR The most reliable offshore firewater pump system today As the only supplier in the world Eureka can deliver a unique non-return valve located next to the submerged firewater pump. The non-return valve will keep the firewater piping system filled at all times, and hence, reduce the water hammering effects Non return valve Deepwell API 610 type (length to 50 meters) The Eureka deepwell pump is a vertical turbine product lubricated line shaft type pump. It is designed according to API 610 for continuous pumping duty under all operating conditions. For seawater duty the pump is delivered in 25%Cr Duplex or 22%Cr Duplex or Ni-Al Bronze material. The drive shaft is always delivered in 25%Cr Duplex Top Unit & Gear Riser/transmission Trust bearing Input shaft Lub oil sump Non-reverse ratchet Water leakage drain Pump bend Pump top shaft Flange to top riser Lub oil pump Lub oil inlet Angle gear housing Bevel gear Hollow shaft Lub oil outlet Shaft oil seal Deflector ring Shaft seal Cooling water outlet Labyrinth seal 5 SYSTEM COMPONENTS Control system is fully NFPA 20 controller based PLC systems with multiple functions and easy interfacing. Control system Standard electric start motor fitted to the engine and hooked up to battery banks Air driven start system and hydraulic start system can also be supplied Start Systems Combustion Exhaust Silencer & Cooler Fuel day tank for 12, 18 or 24 hours operation. Skid mounted or loose supply. Fuel Day tank High-speed direct injection turbocharged marine diesel engines rated for 12-24 hours (according to requirements) for continuous operation plus 10% overload capacity. Complete units for fire-water or generator set duties. Engine systems supplied for direct drive of pumps or generators. Generator drives may be used for electric drive of pumps or as emergency generator sets. Mounted on skids or in complete A60 to H120 enclosures. Diesel drivers Fire extinguishing Arrangement. Fire extinguishing system with local and remote release (gas). AFFF skid Combined A60/H60 and sound damping module with full width walkways around engine and pump. Access doors and removable hatches for easy installation/ removal and maintenance. Enclosures Main and standby ventilation fans for enclosure ventilation. Ventilation Fans Made in SS316 L. Installed in/on enclosure. Baffle type combustion air silencer for sound reduction to 85 (75) dB(A). Combustion air silencer 6 SELECTED REFERENCES FOR DIRECT DRIVEN LINE SHAFT FIREWATER PUMP PACKAGES The most reliable offshore firewater pump system today Grane Statfjord A Maui B Clair Year of Order 2000 End-User Norwegian Hydro Location Grane Units 4 Model/size CD450-2 Motor size (kW) 1850 Length (m) 43 Diff. Head (mLC) 185 Capacity (m 3 /h) 2350 Speed (rpm) 1550 Year of Order 1975 End-User Statoil Location Statfjord A Units 2 Model/size CL-250-4 Motor size (kW) 670 Length (m) 48 Diff. Head (mLC) 148 Capacity (m 3 /h) 960 Speed (rpm) 1170 Year of Order 1990 End-User Shell Location Maui B Units 1 Model/size CL200-4 Motor size (kW) 475 Length (m) 37 Diff. Head (mLC) 158 Capacity (m 3 /h) 630/905 Speed (rpm) 1650 Year of Order 2002 End-User BP Location Clair Units 2 Model/size CD250-3 Motor size (kW) 800 Length (m) 44,5 Diff. Head (mLC) 165 Capacity (m3/h) 1050 Speed (rpm) 1410 7 DIRECT DIESEL DRIVEN DRY-MOUNTED FIREWATER PUMP SYSTEM Simple mechanical pump room solution Features Low system complexity with few components and direct drive. Easy accessible for maintenance. Large capacity range. Straight forward NFPA 20 design. - Option for operation in hazardous area. The firewater pump is a dry mounted single or double suction single stage centrifugal pump in horizontal version for standby operation. Driven by high- speed direct injection turbo charged and after cooled diesel engine. The cooling water taken from pump discharge and the complete system is independent of external cooling water. Pump drive through a flexible cardan coupling arrangement to simplify installation/alignment and to permit the diesel engine to move freely on its flexible supports. A heavy duty, lightweight base frame fitted with drip pan with drain connection. A 4-point standard skid mounting arrangement with spherical rubber bushings and weld pad supports. Description Firewater Pump - Marine Type : Single or double suction, singel stage centrifugal Standard : Marine class Capacity : up to 4000m 3 /h Total head : up to 200mlc Shaft seal : Single mechanical Material : Ni-Al Br (recommended) Driver : High speed turbocharged diesel engine Firewater Pump - API610 Type : Double suction single stage radial split centrifugal Standard : API 610 Capacity : up to 10.000 m 3 /h Total head : up to - 400mlc Shaft seal : Single mechanical Material : Ni-Al-Br, Duplex, or SuperDuplex Driver : High speed turbocharged diesel engine 8 DIESEL -ELECTRIC DRIVEN DRY-MOUNTED FIREWATER PUMP SYSTEM The flexible pump room firewater solution Dry mounted firewater pump diesel electric drive unit for standby or marine duty. Diesel engine drive through a flanged on generator. Driven by high speed direct injection turbocharged and after cooled diesel engine. The cooling water taken from pump discharge and the complete system is independent of external cooling water Water cooled generator flanged onto engine fly wheel housing and supported in flexible mounts matched to engine mounts. Freshwater cooled double tube heat exchanger in CuNi complete with leakage alarm. Heavy duty, light weight frame fabricated in carbon steel. Fitted with large capacity drip pan with drain connection. Skid mounted NFPA20 type controller, microprocessor based, with built in instrument battery. Full generator instrumentation. Description Features Straight NFPA 20 system design. Flexibility in installation arrangement. Possibility for combined Firewater and Seawater Lift pump duty, and combined power supply. - Option for operation in hazardous area. Dry-mounted marine type Electrical or diesel driven single or double stage, double suction, double volute, radial split pump. It is available both in vertical and horizontal execution. From a performance point of view, the pump is designed with high efficiency. Dry-mounted API 610 type Direct electric or direct diesel driven API 610 vertical or horizontal skid mounted FW pump. The pump is a single stage, double suction, double volute, radial split centrifugal pump. The pump can be delivered in a wide range of capacity and head specification. Firewater Pump - API610 Type : Double suction single stage radial split centrifugal Standard : API 610 Capacity : up to 10.000 m3/h Total head : up to - 400mlc Shaft seal : Single mechanical Material : Ni-Al-Br, Duplex or SuperDuplex Driver : High speed turbocharged diesel engine Firewater Pump - Marine Type : Single or double suction, single stage centrifugal Standard : Marine class Capacity : up to 4000m3/h Total head : up to 200mlc Shaft seal : Single mechanical Material : Ni-Al Br (recommended) Driver : High speed turbocharged diesel engine 9 MODIFICATION OF FIRE WATER PUMP SYSTEMS IN OPERATION 10 Detail knowledge of NFPA20 Fire Water Pump System configurations: Required Power consumption and efficiency Dynamic considerations of total system Control and instrumentation according to NFPA20 System HSE requirements SIL/PED/ATEX requirements Maintenance philosophy Detail knowledge of all components in Fire Water pump system train for all NFPA20 configurations. Pump, Diesel engine, Generator, Elmotor, Angle gear, Control unit, Auxiliaries Firewater Pump upgrading for increased capacity and head according to new requirements. Upgrade of existing control system or replacement with new control system to meet new requirements. Upgrading of diesel engine to improve reliability and increased power output. Tailor maid maintenance systems of diesel engine, generator, gear, elmotor and pump according to manufacturer requirements Evaluation of optimal system or component selection for modification of existing firewater equipment. Cooperation with manufacturers for key components. Conditional monitoring to evaluate optimal working conditions Capacity measurement Conditional monitoring 11 3MW diesel generator set to BP FPSO Skarv - Fire Water Pump package Part of EUREKA PUMPS AS Agent Oslo Rio Houston Korea Malaysia Singapore India Dubai Stavanger Kristiansund N France | 0 0 1 0 EUREKA PUMPS AS, Magnus Poulssons vei 7, NO-1366 Lysaker, Telephone: + 47 815 31 002, www.eureka.no EUREKA PUMPS AS is a pump supplier with 30 years experience in the oil and gas industry, offering a range of pumps that covers the majority of pump applications. EUREKA PUMPS supplies newbuildings and operates advanced maintenance and service. The company also offers services within upgrading, modifications, equipment testing, and installation. EUREKA PUMPS is a market leader among companies operating on the Norwegian Continental shelf, and it is also present in international markets with selected applications based on own technology. EUREKA PUMPS main office is at Lysaker, and it has branch offices at strategic locations along the Norwegian coast. EUREKA PUMPS also has offices in Houston and Rio. EUREKA PUMPS is one of five companies in the ALIGN group, a leading supplier of production equipment and safety critical products and solutions. ALIGN offers services ensuring continuous production, a perspective that safeguards optimal operations and lower life-cycle costs. ALIGN is a result of the demerger of Bjrge AS, which was carried out in December 2010. The ALIGN group is owned by Converto Capital and HitecVision. ALIGN is a result of the demerger of Bjrge AS, which was carried out in December 2010.
Gas-Engines and Producer-Gas Plants
A Practice Treatise Setting Forth the Principles of Gas-Engines and Producer Design, the Selection and Installation of an Engine, Conditions of Perfect Operation, Producer-Gas Engines and Their Possibilities, the Care of Gas-Engines and Producer-Gas Plants, with a Chapter on Volatile Hydrocarbon and Oil Engines