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Figure 1. Input and output of compounds in an anaerobic reactor treating domestic sewage.
6
3.2.1. Two-stage anaerobic process
In order to overcome this problem, two-stage
anaerobic processes have been proposed to retain
and degrade suspended solids from sewage (van
Haandel & Lettinga 1994; Zeeman et al. 1997).
In the rst stage, the particulate organic matter
is entrapped and partially hydrolyzed into solu-
ble compounds, which are then presumably di-
gested in the second stage. According to Zeeman
et al. (1997), the combined system (two-stage
anaerobic process) resulted in high removal e-
ciency as compared to a single anaerobic reactor
(one phase UASB system).
3.2.2. Chemically assisted sedimentation
Another option is the use of chemically assisted
sedimentation of raw domestic sewage followed
by anaerobic reactors. For instance, raw domes-
tic wastewater was treated by the combination of
a chemically enhanced primary treatment
(CEPT) followed by an UASB reactor (Kalogo
& Verstraete 2000). The CEPT (fed with either
FeCl
3
or moringa oleifera seeds) increased the
soluble COD/VSS ratio of the supernatant and a
net COD removal rate of 71% was achieved
when a HRT of 2 h and volumetric loading rate
of 4 g COD L
)1
day
)1
was applied. In another
work integrating CEPT + UASB + zeolite
cartridge, a CEPT (fed with FeCl
3
and an anio-
nic organic occulant) removed an average 73%
of the COD, 85% of the total suspended solids
and 80% of PO
4
3)
present in the wastewater
(Aiyuk et al. 2004). The UASB system received a
low COD (140 mg L
)1
) and with an HRT of 5 h
a very low euent COD of approximately
50 mg L
)1
was produced. Finally, the regenera-
ble zeolite cartridge removed almost 100% of
NH
4
from the UASB euent. The authors claim
low construction and operating costs (estimated
at e 0.070.1 per m
3
wastewater treated), pro-
posing this treatment system for developing
countries.
3.2.3. Forced screening
Alternatively to two-stage or CEPT units, the
adoption of screens to reduce the size of inuent
particulate matter (suspended solids) has been
used (mainly in lab-scale and pilot plants) for the
removal of a fraction of suspended solids that
interfere in the operation of pumps and other
equipments (Zaiat et al. 2000). Nevertheless, even
pre-screened sewage contains a substantial frac-
tion of suspended solids and fatty matter. Cur-
rently, experiments on the use of forced screening
to reduce the size of suspended solids from raw
sewage for the improvement of hydrolysis in an
UASB reactor are under investigation at the
Federal University of Minas Gerais, Brazil.
3.2.4. Two-step (sedimentation + digestion)
process
The rst researchers that inferred about the need for
a pre-treatment for anaerobic DST were Lettinga
et al. (1982), who suggested the use of a two-step
process: primary sedimentation for suspended solids
separation and separate digestion of sludge fol-
lowed by a methanogenic step. To the best of our
knowledge, there are no reports on further devel-
opments of two-steps processes for DST, probably
because practitioners and designers of the coun-
tries where anaerobic reactors are applied look
mainly for low-cost and easy operation DST
systems. It is worth noting that the separation of
suspended solids in a primary sedimentation step
is a common practice in the design of aerobic
treatment systems. However, in a scenario where
the same primary settlers used in conventional aer-
obic systems are adopted (that means, primary
sedimentation and heated digesters), the problems
due to hydrolysis (known as the limiting step) in
anaerobic reactors can be minimized. In addition,
the adoption of pre-treatment units for solids
separation would allow the use of reactor congu-
rations other than the UASB reactor, allowing
thereby the use of attached growth biomass reac-
tors for sewage treatment, such as anaerobic lters
(AF) and horizontal-ow anaerobic immobilized
biomass (HAIB) reactors (Zaiat et al. 2000). As
mentioned before, xed-lm reactors are especially
sensitive to inuent suspended solids that cause
bed clogging. On the other hand, the previous re-
moval of suspended solids would probably allow
expanded/uidized bed (Switzenbaun & Jewell,
1980) and expanded granular sludge bed (EGSB)
(Kato 1994) reactors to operate at higher super-
cial velocities, increasing mass transfer and the
overall kinetic.
Therefore, the prior removal of suspended
solids seems to be an ecient way to either
enhance the performance of UASB reactors or to
allow the use of xed bed anaerobic reactors.
7
3.2.5. Pre-treatment as a tool to allow anaerobic
DST in temperate climate countries
It is well known that low temperatures restrict
the anaerobic sewage treatment in temperate cli-
mate countries, mainly because the hydrolysis
step occurs at very low rates. This is particularly
true for suspended solids, oil and lipids. It is be-
lieved, however, that low temperatures would not
be a hindrance for the anaerobic treatment of
pre-treated domestic sewage. If a primary solid
separation step is designed (as in aerobic reac-
tors) the problems due to hydrolysis (known as
the limiting step at low temperatures) in anaero-
bic reactors can be minimized. Although the
activity of the biomass would remain low at psy-
chrophilic conditions, the amount of biomass
could be conceivably increased in reactor setups
in order to achieve the needed overall removal
rates of dissolved organic matter. It is worth not-
ing that methanogenesis at very low temperatures
(<10 C) has been reported (Nozhevnikova et al.
2000). There are even reports on successful meth-
anogenesis of low-strength wastewater at psy-
chrophilic conditions (1012 C) in an EGSB
reactor with volatile fatty acids (VFA) removal
eciencies exceeding 90% (Rebac et al. 1999),
encouraging for positive expectations for the
application of anaerobic reactors for sewage
treatment in temperate climate regions. A two-
step system (anaerobic lter followed by an
anaerobic hybrid reactor) provided suitable COD
removal (71% for total COD) in the treatment of
domestic sewage at 13 C (Elmitwalli et al. 2002).
Thus, ecient pre-treatment units would allow a
broader range of temperatures for the ecient
use of anaerobic reactors for DST.
4. Improvement of UASB reactor design for DST
As already pointed out, anaerobic reactor de-
signs were conceived primarily for the treatment
of high-strength wastewater. For instance, the
UASB reactor was not designed for wastewaters
where the composition does not favor the forma-
tion of granules, despite the success of this appli-
cation for domestic wastewater treatment. As
such, there is so far no reactor concepts specially
designed for the treatment of sewage, although
some adaptations in established reactors concepts
were proposed:
4.1. Tilted plates
Tilted plates were installed on top of the SLG
separator of an UASB reactor in order to pro-
mote the retention of occulant biomass prone to
be washed-out from conventional UASB reactors
(Cavalcanti 2003). The results obtained in this
work showed that indeed the retention of solids
is improved with a better design of the settling
zone resulting in enhanced reactor performance,
mainly when operating at short HRT (<8 h).
Under shorter HRTs, euent COD values ob-
tained in a UASB reactor with tilted plates were
about half of those obtained with no tilted plates
(Cavalcanti 2003).
4.2. Hybrid UASB reactor
Another interesting example of improved reactor
design for the treatment of domestic wastewater
is the incorporation of a xed bed (e.g., foam
matrices) lling the outer layer of the SLG sepa-
rator of an UASB reactor (Elmitwalli et al. 2002;
Passig & Campos 2004). Recent results at our
laboratories showed that an almost solid-free
euent was produced in such a unit (data not
shown). In addition, if this chamber is aerated, it
would be possible to proceed with nitrication
and sulde oxidation, eliminating one of the
important sources of odor in the UASB euent.
4.3. Perforated submerged outlet devices
Generally the euent liquid is collected super-
cially in open channels, causing problems of odor
nuisance and, if poorly designed or constructed,
preferential ow patterns may occur, resulting in
reactor bulk short-circuits. The use of perforated
submerged tubes discharging in ooded channels
is a promising alternative because: (1) it de-
creases the losses in suspended solids in UASB
euents, and (2) minimizes the emission of H
2
S
to the atmosphere caused by the turbulence in
the existing euent collecting channels. With
well-designed ooded outlet devices, a consider-
able fraction of the suspended solids can be re-
tained inside the reactor, reducing the euent
TSS concentration (and accordingly, the raw
COD). In this case, a signicant increase of
oated material on the reactor surface may
occur. To solve that, the use of appropriate
8
devices must be designed in order to remove
oated solids from inside the reactor, so this
material can be directed to drying beds or other
convenient units of the sludge management
sub-system.
5. Post-treatment: COD polishing technologies
5.1. Biological post-treatment systems
Additional COD (and BOD) and VSS removal
have been obtained by coupling aerobic processes
after the anaerobic reactor. Polishing ponds (PP;
Cavalcanti 2003), trickling lter (TF)systems
(Chernicharo & Nascimento 2001), submerged
aerated lters (SAF; Gonc alves et al. 1998), acti-
vated sludge systems (ASS; Passig et al. 2000; von
Sperling et al. 2001), rotating biological contac-
tors (RBC; Tawc et al. 2002, 2003, 2004;
Castilho et al. 1997), wetlands (Kaaseva 2004;
Mbuligue 2004, de Sousa et al. 2001), radial-ow
aerobic immobilized biomass reactor (RAIB;
Vieira et al. 2003) and sequencing batch reactors
(SBR Torres & Foresti 2001; Sousa & Foresti
1996) are among the most used post-treatment
units or systems for anaerobic euents treatment.
In most cases, any of these alternatives produce
euents low in COD and TSS. In comparison to
these alternatives, multifunctional SBR, which
operates in alternating anaerobicaerobic condi-
tions in the same batch cycle, are more compact
and allows the removal of not only the remaining
COD but also nutrients (Callado & Foresti 2001).
Although not extensively reported in the litera-
ture, most of the existing full-scale DST plants in
Brazil include an UASB reactor followed by acti-
vated sludge systems, submerged aerated lters or
stabilization ponds. These systems attain euents
with low-residual COD (<50 mg L
)1
) and the
produced methane is normally burned in ares
due to the low biogas production. Therefore, a
better utilization of the biogas (e.g., as electron
donor in reductive processes) remains an impor-
tant issue for its wise use in sustainable DST.
5.2. Physical-chemical post-treatment systems
Additional COD and SSV (and phosphorus)
removal can be obtained also by the use of physi-
cal-chemical treatment in dissolved air otation
(DAF) systems after an anaerobic reactor (Penetra
et al. 1999). Reali et al. (2001) obtained 73% COD
removal, 86% phosphorus removal and 98% tur-
bidity removal in a DAF with FeCl
3
as coagulant
(dosages from 65 to 30 mg L
)1
) plus 0.4 mg L
)1
of nonionic polymer. Indeed, excellent euent
quality was achieved in this system, with residual
COD of 23 mg L
)1
and residual phosphate of
0.9 mg L
)1
(Reali et al. 2001). Phosphate enriched
sludge is obtained from the otation chamber sur-
face, allowing the recovery of an important
resource. However, the removal of nitrogen is very
poor. In addition, the use of chemicals represents
a drawback in respect to costs and sustainability
issues when using DAF for the post-treatment of
anaerobic euents.
Finally, it must be pointed out that most of
these COD polishing units only allow the recov-
ery of compounds of interest such as nitrogen,
phosphorus and sulfur if the post-treated eu-
ents are used for irrigation.
6. Biogas production and recovery
Considerable losses of methane observed in
UASB reactors treating sewage are mainly due to
inappropriate GLS separator device design, con-
struction, and operation. Moreover, the inevita-
ble loss of dissolved methane in the euent
represents a considerable fraction of the total
methane produced from low-strength wastewa-
ters (Kobayashi et al. 1983). Apart from modi-
cations in reactor setup, research is oriented to
the improvement of the hydrolysis of particulate
matter in order to improve the production and
recovery of methane (Zeeman & Sanders 2001).
As stated before, the adoption of proper pre-
treatment systems for solids retention and diges-
tion would improve the performance of the
anaerobic reactor and also allow a more ecient
recovery of methane. In fact, primary sludge
digesters have been successfully used for organic
matter removal and methane recovery (Speece
1988).
Therefore, more ecient SLG separators,
modications in the design of anaerobic reactors
for improved particulate matter hydrolysis, or
modications in the DST system by the adoption
of primary suspended solids separation and diges-
tion would conceivably improve the treatment
9
system performance in terms of the production
and recovery of methane.
7. Opportunities for nutrients (N, S, P) recovery
and removal
7.1. Nitrogen
The recovery of nitrogen is quite complex due to
the high solubility of all nitrogen forms of inter-
est (NH
4
+
, NO
2
)
, NO
3
)
). It must be remem-
bered that N
2
is not a useful end product,
although this gaseous form is easily and safety
removed from an environmental standpoint in
the liquid phase (Figure 2). Currently, scientists
and practitioners pursue ways to remove nitro-
gen in its dissolved form from anaerobic eu-
ents. Thus, adsorption seems to be the most
appropriated method for nitrogen recovery (Fig-
ure 2). Hence, adsorption of nitrogen in its more
reduced form (NH
4
+
) is advantageous because
this form predominates in anaerobic reactor
euents. Recent publications present the use of
zeolite column for NH
4
+
adsorption followed by
recovery of nitrate during column regeneration.
This seems to be a promising method for full-
scale applications (Aiyuk et al. 2004), including
the possibility of nitrogen recovery use as a soil
fertilizer.
7.2. Advances in nitrogen removal
The few alternatives already proved to be e-
cient at lab-scale for nitrogen recovery in the
form of dissolved nitrogen (NH
4
+
, NO
2
)
,
NO
3
)
), such as adsorption columns (Aiyuk et al.
2004), would be costly for developing countries
and their adoption may constitute a drawback at
the current stage of development. Therefore, the
formation of N
2
obtained by the biological con-
version of both reduced and oxidized nitrogen
forms seems to be the most economical way to
remove nitrogen from domestic sewage.
Conventional nitrogen removal processes are
based in two distinct biological processes: nitrica-
tion and denitrifrication. Initially, nitrication and
denitrication occurred in separate tanks, as it was
believed that specic environmental conditions for
each process were of ultimate importance for
successful conversion to gaseous N
2
(Metcalf &
Eddy 2002). The rst progress towards a unique
treatment unit for nitrogen removal was through
the development of a modied activated sludge
process able to promote organic carbon, nitrogen
and phosphorus removal in the same system setup,
in the so-called Bardenpho process (Barnard
1984). In the Bardenpho process, nitrication and
phosphorus uptake occur in aerated zones of a
reactor, whereas denitrication occurs in anoxic
zones of the same reactor. Variations of the
NH
4
+
NO
2
-
NO
3
-
N
2
O
2 O
2
Electron donor
Electron donor
biogas
NH
4
+
entrapped
and concentrated
in a column (ex.
zeolite)
Nitrogen recovered
as a concentrated
stream of NO
3
-
O
2
NO
3
-
SO
4
2-
N
2
/ S
0
N
2
/ NO
3
-
H
2
Sor CH
4
N
2
/ S
0
3
4
5
2
1
6
NH
4
+
NO
2
-
NO
3
-
N
2
O
2 O
2
Electron donor
Electron donor
biogas
NH
4
+
entrapped
and concentrated
in a column (ex.
zeolite)
Nitrogen recovered
as a concentrated
stream of NO
3
-
O
2
NO
3
-
SO
4
2-
N
2
/ S
0
N
2
/ NO
3
-
H
2
Sor CH
4
N
2
/ S
0
3
4
5
2
1
6
Figure 2. Possible ways for nitrogen removal/recovery from anaerobically treated sewage. Compounds in bold boxes are present in
anaerobic reactor euents. Dotted lines refer to processes where the recovery of the compound of interest is possible. (1) Conven-
tional nitrication + denitrication for N removal. (2) Partial nitrication + denitrication (e.g., SHARON + denitrication
with methanol). (3) Chemolithotrophic denitrication of nitrite with ammonia as e-donor (ANAMMOX). (4) Sulfate reduction via
ammonia oxidation (SURAMMOX). (5) Chemolithotrophic denitrication with sulde or methane. (6) Regenerable zeolite column
to entrap and concentrate ammonia, followed by N recovery as nitrate-rich stream Aiyuk et al. 2004.
10
Bardenpho process setup segregate aerated from
anoxic tanks, as reviewed in Metcalf and Eddy
(2002). In one of the various possible system con-
gurations, raw sewage (as the carbon source) is
added in the rst anoxic zones, avoiding the need
of addition of an external electron donor.
The use of conventional nitrication and
denitrication processes without the addition of
an external electron donor for nitrogen removal
is not wise when an anaerobic reactor is the rst
biological unit in DST. This is because the
amount of organic matter in the euent from
the anaerobic reactor is normally lower than that
needed for denitrication. Moreover, the organic
fraction of the euent from an anaerobic reactor
is not readily biodegradable. This could be cir-
cumvented by the use of raw sewage. However,
in order to provide enough organic matter read-
ily available for denitrication, a big fraction of
raw sewage must be derived for the nitrication/
denitrication tank. Such a concept is similar to
the aforementioned Bardenpho process based on
conventional aerobic technology, making unnec-
essary the anaerobic step, as it would treat only
a small fraction of the raw sewage.
Thus, for nitrogen removal from anaerobic
euents of DST in the traditional nitrication/
denitrication design, there is a need for an exter-
nal electron donor. This would open the opportu-
nity to explore the use of electron donors
produced in anaerobic reactors. Among such elec-
tron donors, VFA, methane, ammonia and sul-
de are the natural candidates (Figures 1 and 2).
7.2.1. VFA as e-donor
VFA can be produced in hydrolytic reactors
receiving domestic sewage. In this way, only a
part of the inuent goes to the methanogenic
reactor, but the very diluted nature of the eu-
ent makes such an alternative unpractical. On the
other hand, concentrated streams of VFA (higher
than 1000 mg L
)1
) can be produced by the
hydrolysis and fermentation of the settleable sol-
ids separated in a primary sedimentation tank
(Banister & Pretorius 1998; Ferreiro & Soto
2003; A