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Features
No moving parts and no contact with the
liquid
No maintenance
Highest reliability
Easy installation
High accuracy
Handles difficult process conditions due to
ultra-high sensitivity and unique signal
processing features
High flexibility with interchangeable
Transmitter Heads and antennas
A wide array of antennas and versions for
best performance in all applications
Measurement principle
The level of the liquid (or solid) is measured
by radar signals transmitted from the antenna
at the tank top. After the radar signal is
reflected by the liquid surface the echo is
picked up by the antenna. As the signal is
varying in frequency the echo has a slightly
different frequency compared to the signal
transmitted at that moment. The difference in
frequency is proportional to the distance to the
liquid, and can be accurately calculated. This
method is called FMCW (Frequency Modulated Continuous Wave) and is used in all high
performance radar gauges.
Saab TankRadar Pro uses the 10 GHz frequency band to get optimum balance between
beam width and sensitivity to antenna contamination.
Transmitted
Reflected
Frequency (GHz)
fmax
f1
f
f0
fmin
Time
t0
t1
t
d
f1
f0
The FMCW method is
based on a radar sweep
with continuous
changes in frequency.
Technical Description
Applications
Saab TankRadar Pro uses state-of-the art
microwave technology to get highest reliability
and precision. It measures the level of liquids,
slurries as well as many solids. The gauge
operates in a wide range of temperatures,
pressures, vapor gas mixtures and various process conditions.
Applications in process
vessels with agitators
require a radar gauge
with TankRadar Pros
high sensitivity and
advanced signal processing to separate the
measuring signal from
noise created by disturbances.
Still-pipe or bridle
mounting is recommended for LPG applications, where the surface
sometimes is boiling,
and for some extremely
turbulent conditions.
The pipe reduces foam
and turbulence and also
increases surface reflection.
Technical Description
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Lite
Intended for applications in non-hazardous
areas only. Suitable for tanks without
internal structures and agitators, e.g. certain
storage tanks, water, dam applications etc.
The Lite version has only FFT calculations
enabled providing an instrument accuracy
of 10 mm (0.4"). Echofixer, FHAST and
MET are available as options.
Standard
For hazardous applications, suitable for
most tanks, also with internal structures,
spherical and bullet tanks. The Standard
version includes the Echofixer software
which more accurately than standard FFT
maps all microwave interference sources.
Standard instrument accuracy is 10 mm
(0.4") which can be improved to 5 mm
(0.2") using the optional software
modules.
Gold
Gold is the most advanced version for
difficult applications in tanks with agitators,
heating coils and other disturbances. It
includes the Echofixer software, FHAST
software for increased accuracy plus
MET software for further increased
disturbance echo handling. Instrument
accuracy is 5 mm (0.2").
Volume calculation for symmetrical tanks is
included in all versions. Strapping table for
non-symmetrical tanks is available as an option.
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Software modules
Software modules in available Pro versions
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Increased Accuracy
Disturbance echo
handling
Improved resolution
x
x
x
Option
Option
x
Option
x
x
Option
Option
x
Technical Description
Antenna versions
Saab TankRadar Pro can be equipped with
different antennas to fulfill various
requirements. The antenna is the only part
exposed to the tank atmosphere. The most
common antenna used is the cone type. When
selecting antenna dimension, it is generally
recommended to use as large antenna diameter as possible.
Cone antenna
The cone antenna is suitable for a large range
of applications, both for free propagation and
still-pipe mounted installations. Thanks to the
unique flange clamp solution the existing tank
flange can be used as tank connection. The
gauge can also be delivered with flange
included.
mm (inch)
200 (7.87)
400
(15.75)
70 (2.76) [2"cone]
95 (3.74) [3"cone]
150 (5.91) [4"cone]
260 (10.24) [6"cone]
370 (14. 57) [8"cone]
56 (2.20) [2"cone]
70 (2.76) [3"cone]
93 (3.66) [4"cone]
141 (5.55) [6"cone]
189 (7.44) [8"cone]
-40 32
60
Temperature (F)
212
392
752
798
55
50
1
2
Cone, Quartz
Cone, PTFE
Pressure (psig)
Pressure (bar)
40
30
20
2
145
10
73
-1
-15
-40 0
100
200
Temperature (C)
300
400
Technical Description
Parabolic
The parabolic antenna is suitable for both
liquid and solid applications. As it has the
largest diameter it has the most narrow radar
beam and can be used for extremely long
measuring distances.
The parabolic is also the antenna type most
insensitive to contamination. It can be used in
applications with severe antenna condensation
like asphalt and liquid sulphur. Two versions
are available: the very easily installed version
with clamped mounting of flanges with a 96
mm (3.78 in.) hole in flange (low pressures) and
a welded version (high pressures).
Parabolic antenna
welded to tank
opening
200 (7.87)
440
(17.32)
mm (inch)
162
(6.4)
Eex IIC.
PTB zone 0 approved.
445 (17.52)
Temperature (F)
32
-40
212
122
302
392 445
145
10
Pressure (bar)
Welded
Clamped
73
Pressure (psig)
1
0.5
+0.2
0
-0.2
0.5
+2.9
0
-2.9
-40
50
100
150
Temperature (C)
200 230
Technical Description
Rod Antenna
The small dimensions and the fact that only
PTFE is exposed to the tank atmosphere, makes
the rod antenna suitable for small tanks with
hygienic requirements or aggressive chemicals.
It is for 2" and 2 " nozzle connections only. If a
larger nozzle is used, a 2" insertion pipe is to be
installed. The Maximum nozzle height is 150
mm (6").
Accuracy is 10 mm (0.4") also with the
FHAST software option included. [The Pro
gauges with cone, parabolic and process seal
antennas gets 5 mm (0.2") accuracy with the
FHAST software.]
200 (7.87)
395
(15.55)
mm (inch)
355
(13.98)
Max 66 (2.60)
Min 49 (1.93)
Temperature (F)
-40 32
212
392
570
752
40
35
507
30
362
Pressure (psig)
Pressure (bar)
25
20
10
0
-0,5
The relation between
temperature and
maximum pressure.
-7
-40 0
100
200
Temperature (C)
300
400
Technical Description
Process seal
The dish made of PTFE or ceramics seals off
the cone shaped antenna from the tank
atmosphere. This combines the benefits of
using a cone antenna with the advantage of
only exposing material suitable for hygienic or
corrosive applications.
Suitable in hygienic or aggressive tank
atmospheres
Cone antenna protected from the tank
atmosphere by a ceramic or PTFE sealing
Ceramic seal withstands high pressures and
temperatures
200 (7.87)
mm (inch)
Tank connections
Flanges for all antenna types are available in
DIN, ANSI, ASME or JIS standards. Standard
flange material is hotdip galvanized carbon
steel. For complete listing of available standard flanges, see Antenna information, pages
17-19.
Temperature (F)
-40 32
212
1
20
2
3
4
392
570
752
4" Process Seal, Ceramic
6" Process Seal, Ceramic
4" Process Seal, PTFE
6" Process Seal, PTFE
230
10
2
6
5
86
Pressure (psig)
Pressure (bar)
16
15
-1
-15
-40 0
Temperature (C)
300
400
Technical Description
Measuring range
Categories of liquids:
Measuring range in
tanks with calm
surfaces.
8" Cone
Parabolic
0 a
10
10
10
20
20
20
20
20
30
30
30
30
30
40
40
40
40
40
50
50
50
50
50
60
60
60
60
60
4" Cone
6" Cone
8" Cone
0 a
10
10
10
10
20
20
20
20
20
30
30
30
30
30
40
40
40
40
40
50
50
50
50
50
60
60
60
60
60
4" Cone
6" Cone
8" Cone
Parabolic
10
10
6" Cone
10
Measuring range in
agitated process tanks.
4" Cone
10
Measuring range in
gently stirred tanks.
To increase the measuring range further in turbulent tanks, a still-pipe can be used. For stillpipe mounted Pro gauges the typical
measuring range is 35-50 m (115-160 ft) also in
turbulent tanks with liquids having er less than
1.9.
Parabolic
0 a
10
10
10
10
10
20
20
20
20
20
30
30
30
30
30
40
40
40
40
40
50
50
50
50
50
60
60
60
60
60
Technical Description
System integration
Group
Buses
Field
Communication
Unit
Field
Buses
Temperature
Input
TankRadar Rex
TankRadar Pro
Data are displayed on the optional RDU40 display mounted on the gauge or separately. Via
the display, up to six temperature sensors can
be connected, if the display is mounted
separately. Configuration is easily done on the
4-key display keyboard.
Alarm
Relay
Unit
Temp
sensor
Control System
Modem
Remote
display
Hand Held HART
communicator
11
Technical Description
Mechanical mounting
10 mm (0.4")
or more
Half power
beam width
Distance
5m
Beam angle
10m
Diameter, m (ft)
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1.9 (6.2)
1.6 (5.2)
1.3 (4.3)
0.9 (3.0)
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4.4 (14)
3.7 (12)
3.1 (10)
2.6 (8.5)
1.7 (5.6)
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6.7 (22)
5.6 (18)
4.7 (15)
3.9 (13)
2.6 (8.5)
" &&
8.9 (29)
7.4 (24)
6.3 (21)
5.3 (17)
3.5 (11)
15m
20m
12
Technical Description
Pipe installation
Pro gauges with cone antennas can be
mounted in still-pipes. This type of installation
is particularly suitable for applications with
highly turbulent liquids, or liquids with very
low er giving weak radar reflections, such as
LPG. Suitable still-pipe dimensions are 2", 3",
4" and 6". Also 1" pipes can be used in which
case no antenna at all is used. The 1" and 2"
still-pipe gauges are suitable fr clean liquids
only and can be delivered complete with stillpipe, deflection plate and fittings without any
need for welding. Installation can be made inside larger stand-pipes.
Deflection
plate
Electrical connections
The Transmitter Head has two separate
junction boxes. One is for a non-intrinsically
safe primary signal output and power supply
cables. The other is normally used for
intrinsically safe (IS) HART/analog outputs or
optionally for a non-IS analog output.
Outputs can be either active or passive
depending on required options. Cables are
twisted and shielded pairs minimum 0.5 mm2
(AWG 20). Cable entries are " NPT for Ex
approved cable glands (CENELEC) or " NPT
male conduit fittings (FM/CSA).
Alternative 1
Intrinsically Safe (EEx i)
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#
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!
"
#
:
:
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DPS
DP+
4-20 mA4-20 mA+
4-20 mA HART4-20 mA HART+
Display Panel
Secondary output
Primary output
Alternative 2
Non Intrinsically Safe (EEx e)
#
"
!
:
Not used
4-20 mA4-20 mA+
Secondary output
Not used
13
Technical Description
Specifications
General
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1-3 spot elements, PT100 or CU100, or 6 spot elements with common return.
Input accuracy 0.5C ( 0.9F) .
Display / Configuration
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Technical Description
Mechanical
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Environment
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Measuring performance
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Technical Description
Ordering information
Version
C
U
H
GOLD
STANDARD
LITE
Optional software
)
*
+
,
0
Echofixer
FHAST
FHAST + Echofixer
FHAST + MET
FHAST + MET + Echofixer
Ex certificate
'
None
Cenelec
*
7
4
FM
CSA
PTB
No Ex approval
EEx de [ib] IIC T6, without display
EEx de [ib] IIC T4, including display
Class I, Div 1&2 Groups A, B, C, and D
Ex de IIC T6
Zone 0 approval for antenna parts
Power supply
%
(
AC
DC
Primary output
%
&
'
(
%
%
RTG 40
None
4-20 mA HART, active output
4-20 mA HART, active output, IS (intrinsically safe circuit)
4-20 mA HART, passive output
4-20 mA HART, passive output, IS (intrinsically safe circuit)
TRL2 Bus, ModBus Protocol
Profibus DP
A 1B P
Display panel
Display panel factory mounted on gauge
Display panel remotely mounted
Display remotely mounted with temp inputs
4
6
8
Antenna information
Secondary output
None
4-20 mA, active output
4-20 mA, active output, IS (intrinsically safe)
4-20 mA, passive output
4-20 mA, passive output, IS (intrinsically safe)
%
&
'
(
Volume calculation
Three pre-configured tank shapes included (vertical and horizontal cylinder plus sphere)
Table of up to 100 points included
:
Measuring range
0-10 m (0-33 ft)
10-20 m (33-66 ft)
>20 m (>66 ft)
Special information
None
" NPT cable gland kit included
FCC approval included
Special information attached to order
16
+
9
<
Technical Description
Tank sealing
4
5
PFTE
Quartz
O-ring material
:
/
Antenna material
Stainless steel (EN 1.4404) (AISI 316L)
Hastelloy C22 (antenna type 2)
Monel 400 (antenna type 2)
Tantalum (antenna type 2)
Nozzle size
To fit 3" (DN80) nozzles
To fit 4" (DN100) nozzles
To fit 6" (DN150) nozzles
To fit 8" (DN200) nozzles, not antenna type 7
Antenna type
Cone antenna with plate and optional flange
Extended cone antenna, standard length 500 mm (20")
Cone antenna with welded flange
Viton
Kalrez
Special
7
,
1
>
<
None
Length 1000 mm (39") (antenna type 7)
Length 1500 mm (59") (antenna type 7)
Length 2000 mm (79") (antenna type 7)
Special information attached to order
<
%
&
'
(
)
*
+
Cone antenna
Tank sealing
4
5
Antenna size
O-ring material
:
/
Viton
Kalrez
Special
Antenna type
Parabolic antenna
Parabolic antenna
PFTE
Ceramic, AlO3
<
Antenna information
Rod and Process Seal antennas,
see page 18
1" and 2" still-pipe antennas,
see page 19
17
Technical Description
Special
<
Flange type
Nozzle size
To fit 2" (DN50) nozzles
To fit 2,5" (DN65) nozzles
%
&
'
(
)
*
+
,
Antenna type
Rod antenna
Rod antenna
DN50 PN6
DN50 PN10/16/25/40
DN65 PN6
DN65 PN10/16/25/40
ANSI 2" 150lb
ANSI 2" 300/400/600lb
ANSI 2.5" 150lb
ANSI 2.5" 300/400/600lb
Tank sealing
4
5
PFTE
Ceramic, AlO3
Special
<
Flange type
Nozzle size
To fit 4" (DN100) nozzles
To fit 6" (DN150) nozzles
Antenna type
Process seal
antenna
18
%
&
'
(
)
*
+
,
-
DN100 PN6
DN100 PN10/16
DN100 PN25/40
DN150 PN6
DN150 PN10/16
ANSI 4" 150lb
ANSI 4" 300lb
ANSI 6" 150lb
ANSI 6" 300lb
Technical Description
Tank sealing
4
5
PFTE
Quartz
O-ring material
:
/
Antenna material
Stainless steel (EN 1.4404) (AISI 316L)
Viton
Kalrez
Special
Nozzle size
To fit 2" (DN65) nozzles
To fit 2" (DN50) nozzles
To fit 3" (DN80) nozzles
To fit 4" (DN100) nozzles
Antenna type
None
Special information attached to order
<
%
(
)
<
- 56
Tank sealing
4
5
PFTE
Quartz
O-ring material
:
/
Viton
Kalrez
Special
Antenna material
Stainless steel (EN 1.4404) (AISI 316L)
<
%
&
'
(
)
*
+
Antenna type
Excluding still-pipe
Still-pipe length 3 m (9.84")
Still-pipe length 6 m (19.69")
Still-pipe length 9 m (29.53")
Still-pipe length 12 m (39.37")
Special information attached to order
Nozzle size
<