Transporte de Los Generadores de Gas Rb211 y Avon Rolls Royce 2

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Operation, Maintenance and Parts Manual, July 2005
DESPATCH AND RECEIPT OF GAS GENERATOR IN CONTAINER LOE1080
RB211-24G
INDUSTRIAL APPLICATIONS
OPERATION, MAINTENANCE AND PARTS MANUAL
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Section 2
SECTION CONTENTS
DESPATCH OF GAS GENERATOR IN CONTAINER LOE1080 1
Tool List 1.1
General 1.2
Prepare Container to Receive the Gas Generator 1.3
Position Gas Generator in the Container 1.4
Close Container 1.5
NITROGEN PURGE (IF REQUIRED) 2
General 2.1
Container Storage 2.2
Equipment for Nitrogen Purging and Replenishing 2.3
Purging Procedure 2.4
Replenishing Procedure 2.5
Checking of Breather Valve 2.6
PRIOR TO TRANSIT CHECKS 3
RECEIPT OF GAS GENERATOR IN CONTAINER LOE1080 4
Tool List 4.1
Inspect Container on Receipt 4.2
Open the Container 4.3
Remove the Gas Generator 4.4
Store the (Empty) Container 4.5
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INTENTIONALLY LEFT BLANK
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1 DESPATCH OF GAS GENERATOR IN CONTAINER LOE1080
1.1 Tool List
(1) The following is a list of tools required to pack or unpack the Gas Generator.
(2) Ensure that the tool used is correct for the task and that no unauthorised
modifications have been carried out.
1.2 General
(1) When in static storage the humidity in the container can be controlled by
either desiccant or dry nitrogen purging. The container is purged and
pressurised with nitrogen to prevent corrosion of the gas generator.
(2) If nitrogen purging the container for static (non transportation) storage
purposes then the MVP bag and any desiccant must be removed.
(3) When transporting the gas generator use only desiccant.
(4) If desiccant protection of the gas generator is required, Section 1, Para 9
and pack the gas generator in the MVP bag, adding desiccant as specified
and then proceed as Para 1.3.
NOTEAdditional desiccant is placed in the container after the gas
generator, stand and MVP bag with the initial desiccant are
installed in the container. Refer to Para 1.5 (9).
(5) Store the container so that daily variation in temperature is kept to a
minimum.
Tool No. Description
LOE1080 Gas generator container (RB211 and Avon)
LOT1081-008 Allen key
LOT1380-085 T- bar
LOT1141-023 Socket
LOT1345-002 Extension bar
LW15350 Lifting beam
LOT1475-001 Conveyor trolley drive ratchet handle
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1.3 Prepare Container to Receive the Gas Generator
(1) Refer to Chapter 10, Section 1, Fig 57. Position the container on a level
surface under a hoist with sufficient clearance to permit the door to swing
down and sufficient access to install the gas generator.
(2) Refer to Chapter 10, Section 1, Fig 56. Press the breather valve button
located centrally at the top of the door to equalise any pressure difference
between the container and atmosphere.
(3) Refer to Chapter 10, Section 1, Fig 56. Wind out the two white levelling
jacks to the limit of their travel.
(4) Refer to Chapter 10, Section 1, Fig 56. Fully screw out the eight yellow star
knobs.
(5) Refer to Chapter 10, Section 1, Fig 56. Working from the top to the bottom,
release and lower the three green Multicam levers in sequence, repeating
the operation as the levers allow movement. Continue until all three levers
are in the horizontal position.
(6) Refer to Chapter 10, Section 1, Fig 56. Push the Multicam lever handles
towards the container until they are flush with the container door and in their
parked position. Retain the lever handles in this position by sliding the three
rubber rings over the levers.
(7) Refer to Chapter 10, Section 1, Fig 56. Pull down the two red ball hinge
levers located at the base of the door until they are in the horizontal position.
WARNING THE CONTAINER DOOR IS COUNTER-BALANCED. IT
HINGES FROM THE BOTTOM AND SWINGS TOWARDS
YOU.
(8) Refer to Chapter 10, Section 1, Fig 58. Carefully lower the container door
to the horizontal position. The door is counter-balanced and requires very
little control.
(9) Refer to Chapter 10, Section 1, Fig 58. Remove the Allen key
LOT1081-008, T-bar LOT1380-085, extension bar LOT1345-02, socket
LOT1141-023 and extension bar LOT1360-001 from the tool tray, located in
the inner door, and remove the conveyor trolley drive ratchet handle
T2EL1516SN from its location just inside the container on the RH side.
(10) Refer to Chapter 10, Section 1, Fig 58. Observe the two pairs of spirit
levels. Note the reading of the pair just inside the container door, near to the
conveyor trolley drive mechanism.
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(11) Refer to Chapter 10, Section 1, Fig 58. Using the T-bar LOT1380-085,
extension bar LOT1345-02 and socket LOT1141-023, adjust the two
levelling jacks until the second pair of spirit levels, mounted on the container
door have a similar reading to the spirit levels inside the container.
(12) Refer to Chapter 10, Section 1, Fig 59. Using a 1
3
/
8
in.AF spanner loosen
and remove the conveyor trolley drive access plug.
NOTE The plug is retained by a short cable.
(13) Refer to Chapter 10, Section 1, Fig 58. Use the Allen key LOT1081-008
and remove the four conveyor trolley locking bolts. Store the bolts until
required.
(14) Refer to Chapter 10, Section 1, Fig 59. Engage the extension bar
LOT1360-001 in the location in the conveyor trolley drive, attach conveyor
trolley drive ratchet handle LOT1475-001 and rotate the handle clockwise,
(extracting the conveyor trolley) until the stop is felt.
(15) Refer to Chapter 10, Section 1, Fig 58. Remove the four red RB211
retaining plates and two combined front clamps from the conveyor trolley
and store them until required.
NOTE Container LOE1080 is dual purpose, ie the RB211 or Avon gas
generator may be transported in it. The red retaining plates
marked 'Avon' should not be removed and will not interfere with
the installation of the RB211 gas generator in any way.
1.4 Position Gas Generator in the Container
(1) Attach lifting beam LW15350 to a suitable hoist and adjust the lifting lug to
balance the beam.
(2) Refer to Chapter 10, Section 1, Fig 58. Lower the balanced lifting beam
over the combined gas generator and transportation stand. Attach the lifting
beam to the stand using the shackle pins.
(3) Refer to Chapter 10, Section 1, Fig 57. Adjust the position of the lifting lug
on the beam to achieve the dimension 298,45mm (11.750 in.).
(4) Raise the gas generator and stand just clear of the floor and traverse the
hoist to bring the gas generator in front of and in line with the container, air
intake end facing the container.
(5) Refer to Chapter 10, Section 1, Fig 58. Raise the gas generator and stand
until it will just clear the conveyer trolley.
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CAUTION CARE MUST BE TAKEN WHEN POSITIONING THE GAS
GENERATOR AND STAND IN THE CONTAINER AS
CLEARANCE BETWEEN THE TOP OF THE GAS
GENERATOR AND THE TOP OF THE CONTAINER
DOOR OPENING IS LIMITED.
(6) Refer to Chapter 10, Section 1, Figs 57 and 58. Carefully traverse the gas
generator and stand into the container ensuring adequate clearance is
maintained around the gas generator and stand.
(7) Refer to Chapter 10, Section 1, Fig 58. Lower the gas generator and stand
into the locations on the conveyor trolley (the locations are marked RB211
in LOE1080).
CAUTION FAILURE TO PROPERLY SECURE THE GAS
GENERATOR AND STAND TO THE CONVEYOR
TROLLEY WILL RESULT IN SERIOUS DAMAGE TO THE
GAS GENERATOR.
(8) Refer to Chapter 10, Section 1, Fig 58. Ensure the gas generator and
stand is fully located and hard against the front stops. Fit the two combined
front clamps and tighten the bolts to secure the gas generator and stand to
the conveyor trolley in this position.
(9) Refer to Chapter 10, Section 1, Fig 58. Fit the four red transit clamps and
tighten the eight bolts to lock the gas generator and stand to the conveyor
trolley.
(10) Refer to Chapter 10, Section 1, Fig 58. Release the four pip pins and
remove the lifting beam LW15350 from the stand.
(11) Refer to Chapter 10, Section 1, Fig 59. Rotate the conveyor trolley drive
ratchet handle LOT1475-001 anti-clockwise to fully pull the gas generator
and stand into the container.
CAUTION FAILURE TO PROPERLY SECURE THE CONVEYOR
TROLLEY TO THE CONTAINER, (USING THE FOUR
BOLTS) WILL RESULT IN SERIOUS DAMAGE TO THE
GAS GENERATOR.
(12) Refer to Chapter 10, Section 1, Fig 58. Fit the four Allen bolts to retain the
conveyor trolley to the container and tighten the bolts to secure using the
Allen key LOT1081-008.
(13) Refer to Chapter 10, Section 1, Fig 58. Replace the Allen key
LOT1081-008, winch ratchet handle LOT1475-001, T-bar LOT1380-085,
extension bar LOT1345-02 and socket LOT1141-023.
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(14) Refer to Chapter 10, Section 1, Fig 59. If the container is not being
air-freighted replace the conveyor trolley drive access plug and tighten to
secure using a 1
3
/
8
in.AF spanner.
(15) If the container is to be air-freighted, continue as in Para 1.5 leaving the
conveyor trolley drive access plug out of its location hanging on the attached
retaining cable, to prevent any pressure differential problems.
1.5 Close Container
(1) Refer to Chapter 10, Section 1, Fig 56 and 59. Raise the door into its
closed position, noting the door is counter-balanced.
(2) Refer to Chapter 10, Section 1, Fig 56. Push the two red ball hinge levers
up into the vertical position.
(3) Refer to Chapter 10, Section 1, Fig 56. Disengage the rubber retaining
rings from the Multicam lever handles by sliding them along the levers
actuating rods and swing the levers out into their working position.
(4) Refer to Chapter 10, Section 1, Fig 56. Starting from the bottom, tighten
the green Multicam levers in sequence, repeating the operation as the
levers allow movement, until all three levers are fully engaged behind their
keep plates. If difficulty is experienced, tighten star knobs as described in
operation (5).
(5) Refer to Chapter 10, Section 1, Fig 56. Engage and tighten to secure the
eight yellow star knob clamps.
(6) Refer to Chapter 10, Section 1, Fig 56. Screw in and tighten to secure the
two white levelling jacks.
(7) Refer to Chapter 10, Section 1, Fig 59. Unscrew the desiccant port located
in the container side between the winch access door and the document
holder/nitrogen purging door.
(8) If the optional nitrogen purging is required proceed as Para 2. If not add
desiccant as (9), remove door as (10) and then proceed as Para 3.
CAUTION SINCE THE DESICCANT LOSES ITS ABSORBENT
PROPERTIES WITHIN TEN MINUTES OF EXPOSURE
TO ATMOSPHERE, CLOSE THE CONTAINER AS
QUICKLY AS POSSIBLE.
(9) Determine the amount of desiccant required, using the proportion of two
kilograms (4.5 lb.) of desiccant for every month stored, up to a maximum of
12 kilograms (26.5 lb.).
(10) Refer to Chapter 10, Section 1, Fig 59. Using a screwdriver release the
screw fasteners around the document/purging compartment and remove
the door.
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2 NITROGEN PURGE (IF REQUIRED)
2.1 General
CAUTION NITROGEN PURGE IS FOR STATIC STORAGE PURPOSES
ONLY. THE MVP BAG MUST BE OMITTED AND NO
DESICCANT IS INSTALLED.
(1) If nitrogen purging the container, the MVP bag must be omitted and no
desiccant is to be installed.
(2) The nitrogen displaces the damp and probably contaminated air that is
present in the container when the gas generator is packed.
(3) The container may be purged with dry, oxygen free nitrogen to prevent
deterioration of the gas generator.
(4) The container is stored with a slight positive pressure of nitrogen to reduce
the amount of nitrogen lost or "breathed" through the pressure relief valve.
2.2 Container Storage
(1) To minimise the loss of nitrogen through the breather valve, the container
should be stored such at the daily temperature variation is as low as
possible. If the temperature variation exceeds 20C the pressure relief valve
will vent regularly.
2.3 Equipment for Nitrogen Purging and Replenishing
(1) The nitrogen equipment should be as follows:-
(a) Two bottles type K of 7.7m
3
capacity, 17500 kPa (175 Bar) of dry,
oxygen free nitrogen (OFN). The bottle is identified as being grey, with
the head being black with a 75mm white spot and should be fitted with
a regulator to control the delivery pressure to less than 70 kPa
(10 lbf/sq.in.). A two stage regulator is preferred.
(b) A pressure gauge reading to 4.8 kPA (0.7 lbf/sq.in), (approximately)
mid scale
2.4 Purging Procedure
(1) The recommended purge is 2.5 to 3 times the air volume of the container.
This corresponds to approximately two 7.7m
3
nitrogen cylinders.
(2) Refer to Chapter 10, Section 1, Fig 59. Remove the brass conveyor trolley
drive access plug and check the shaft hole is not obstructed. This hole is
the exhaust path for the air and nitrogen.
NOTE The plug is retained by a short cable.
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(3) Refer to Chapter 10, Section 1, Fig 59. Remove the 'Document Holder'
door. The pressure gauge should be fitted to the
3
/
8
in.BSP entry.
(4) Connect the nitrogen delivery hose to the quick release connector in the top
right of the recess. There is a non-return valve in the internal pipework.
(5) Open the delivery valve and continuously check that:-
The regulator pressure does not exceed 70 kPa (10 lbf/sq.in.) and the
container pressure does not exceed 3.5 kPa (0.5 lbf/sq.in.)
(6) Close the bottle valve if either pressure is exceeded.
(7) Pass the contents of two bottles of nitrogen through the container.
(8) As the second bottle is approaching exhaustion the conveyor trolley drive
access plug must be replaced and tightened to secure and seal.
(9) Pressurise to 2.75 kPa (0.4 lbf/sq.in.) as shown on the container gauge.
(10) Refer to Chapter 10, Section 1, Fig 59. Disconnect the nitrogen delivery
hose, after closing the bottle valve, and replace the document holder door.
2.5 Replenishing Procedure
(1) To replace dry nitrogen lost through the valve breathing and leaks in the
container seals the following procedure must be followed:-
(2) Refer to Chapter 10, Section 1, Fig 59. Remove the document holder door.
(3) Check the pressure gauge on the container.
NOTE The pressure gauge does not have a non-return valve, and once
fitted should be left. The pressure at which replenishment is
necessary is subjective and depends upon the ambient
temperature and the likely change in temperature. If the
temperature is at the highest point in the daily cycle, the nitrogen
should be replenished if the pressure is less than 2.0 kPa (0.3
lbf/sq.in.). If the temperature is at its lowest point then the
relevant pressure is 0.35 kPa (0.05 lbf/sq.in.).
(4) Refer to Chapter 10, Section 1, Fig 56. Check the humidity indicator. If this
is showing pink indicating dampness instead of blue, then the desiccant
must be changed and the purging procedure carried out as in para 2.4.
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(5) Assuming that replenishment only is required, proceed as follows:
(a) Connect the nitrogen bottle via its regulator and delivery hose.
(b) Set the regulator to minimum [less than 69 kPa (10 lbf/sq.in.)].
(c) Open the bottle valve and observe the container pressure gauge.
(d) Close the bottle valve when the pressure in the container reaches
3 kPa (0.45 lbf/sq.in.) (temperature at highest point) or 1.4 kPa
(0.2 lbf/sq.in.) (temperature at lowest).
NOTEExceeding these pressures is not serious but leads to a
wastage of nitrogen when the breather valve vents at 3.5
kPa (0.5 lbf/sq.in.).
(e) Refer to Chapter 10, Section 1, Fig 59. Disconnect the delivery hose
and replace the document holder door.
2.6 Checking of Breather Valve
(1) To check the breather valve, the nitrogen delivery pipe should be connected
as above. The container is inflated slowly to the point where the valve vents.
The venting gas may be felt, or there may be a slight noise of venting gas.
NOTEThe pressure at which the valve vents and resets.
(2) To check the valve is not sticking, and is seating, the button on the valve may
be pressed. The venting gas may be felt, or there may be a slight noise of
venting gas.
3 PRIOR TO TRANSIT CHECKS
CAUTIONDO NOT MOVE CONTAINER BEFORE ENSURING THE CHECKS
HAVE BEEN COMPLETED.
(1) Engine transit clamps are fitted and tight.
(2) Conveyor trolley locking bolts are fitted and tightened.
(3) All assembly bolts and nuts are tight.
(4) The conveyor trolley drive access plug is removed when air freighting the
container.
(5) All door fasteners are tight.
(6) Both door levelling jacks are retracted and tight.
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(7) Refer to Chapter 10, Section 1, Fig 59. Enclose the destinations address,
customs documents, log book etc., in the document/ nitrogen purging
compartment.
(8) Refer to Chapter 10, Section 1, Fig 59. Replace the door to the document/
nitrogen purging compartment and secure the fasteners using a
screwdriver.
(9) Refer to Chapter 10, Section 1, Fig 56. Ensure the humidity indicator
shows blue.
(10) Custom wire seal the Multicam levers (if required).
4 RECEIPT OF GAS GENERATOR IN CONTAINER LOE1080
4.1 Tool List
(1) The following is a list of tools required to pack or unpack the Gas Generator.
(2) Ensure that the tool used is correct for the task and that no unauthorised
modifications have been carried out.
4.2 Inspect Container on Receipt
(1) Refer to Chapter 10, Section 1, Fig 56. Check the humidity indicator has
not changed colour from blue to pink.
(2) Inspect the container for:
(a) Obvious damage.
(b) Penetration by sharp objects.
(c) Distortion of the container which may indicate it has been dropped.
(d) Contamination by liquids or by insect attack.
(3) Contact Technical Support, Rolls-Royce Power Engineering plc, Ansty, if
any of the above inspections are in adverse conditions.
Tool No. Description
LOE1080 Gas generator container (RB211 and Avon)
LOT1081-008 Allen key
LOT1380-085 T- bar
LOT1141-023 Socket
LW15350 Lifting beam
LOT1475-001 Conveyor trolley drive ratchet handle
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4.3 Open the Container
WARNING IF NITROGEN IS USED ALLOW THREE MINUTES FOR
NITROGEN TO DISPERSE BEFORE ENTERING.
(1) Refer to Chapter 10, Section 1, Fig 57. Position the container on a level
surface under a hoist with sufficient clearance to allow the door to swing
downwards and sufficient access to withdraw the gas generator from the
front of the container.
(2) Refer to Chapter 10, Section 1, Fig 56. Press the breather valve button
located at the top centre of the container door to equalise any pressure
difference between the container and atmosphere.
(3) Refer to Chapter 10, Section 1, Fig 56. Wind out the two white levelling
jacks to the limit of their travel.
(4) Refer to Chapter 10, Section 1, Fig 56. Fully screw out the eight yellow star
knob clamps.
(5) Refer to Chapter 10, Section 1, Fig 56. Working from the top to the bottom,
release and lower the three green Multicam levers in sequence, repeating
the operation as the levers allow movement. Continue until all three levers
are in the horizontal position.
(6) Refer to Chapter 10, Section 1, Fig 56. Fold the Multicam levers into their
parked position by pushing them towards the container until they are flush
with the container and parallel with the Multicam actuating spindles. Retain
the levers in this position by sliding the three rubber rings over the levers.
(7) Refer to Chapter 10, Section 1, Fig 56. Pull down the two red ball hinge
levers located at the base of the door until they are in the horizontal position.
WARNING THE CONTAINER DOOR IS COUNTER-BALANCED. IT
HINGES FROM THE BOTTOM AND SWINGS TOWARDS
YOU.
(8) Refer to Chapter 10, Section 1, Fig 58. Carefully lower the container door
to the horizontal position. The door is counter-balanced and requires very
little control.
(9) Refer to Chapter 10, Section 1, Fig 58. Remove the Allen key
LOT1081-008, extension bar LOT1345-002, T-bar LOT1380-085, socket
LOT1141-023 and extension bar LOT1360-001 from the tool tray, located in
the inner door. Remove the conveyor trolley drive ratchet handle
LOT1475-001 from the two retaining clips located just inside the container
on the RH side.
(10) Refer to Chapter 10, Section 1, Fig 58. Observe the two pairs of spirit
levels and note the reading of the pair just inside the container door, near to
the conveyor trolley drive mechanism.
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(11) Refer to Chapter 10, Section 1, Fig 58. Using extension bar LOT1345-002,
T-bar LOT1380-085 and socket LOT1141-023, adjust the two white levelling
jacks until the second pair of spirit levels, mounted on the container door
have a similar reading to the spirit levels inside the container.
(12) Refer to Chapter 10, Section 1, Fig 59. Using a 1
3
/
8
in. AF spanner release
the conveyor trolley drive access plug and remove the plug.
NOTEThe plug is retained by a short cable.
(13) Refer to Chapter 10, Section 1, Fig 58. Use the Allen key LOT1081-008
and remove the four conveyor trolley locking bolts. Store the bolts until
required.
(14) Refer to Chapter 10, Section 1, Fig 59. Fit the extension bar LOT1360-001
in the location in the conveyor trolley drive, fit the conveyor trolley drive
ratchet handle LOT1475-001 to the extension bar and rotate the handle
clockwise, extracting the conveyor trolley, gas generator and stand.
Continue until the stop is felt.
4.4 Remove the Gas Generator
(1) Refer to Chapter 10, Section 1, Fig 58. Attach lifting beam LW15350 to a
suitable hoist and adjust the lifting lug to balance the beam.
(2) Refer to Chapter 10, Section 1, Fig 58. Lower the balanced beam over the
gas generator and transport stand. Attach the lifting beam to the stand
using the shackles.
(3) Refer to Chapter 10, Section 1, Fig 57. Adjust the position of the lifting lug
on the lifting beam to achieve the dimension 298,45mm (11.750 in.).
(4) Refer to Chapter 10, Section 1, Fig 58. Using a suitable spanner remove
the ten bolts securing the four red transit clamps and the two combined front
clamps that retain the gas generator and transportation stand.
CAUTION CARE MUST BE TAKEN WHEN REMOVING THE GAS
GENERATOR AND STAND FROM THE CONTAINER AS
CLEARANCE BETWEEN THE TOP OF THE GAS
GENERATOR AND THE TOP OF THE CONTAINER IS
LIMITED.
(5) Refer to Chapter 10, Section 1, Fig 58. Raise the gas generator and stand
until it will just clear the conveyor trolley.
(6) Carefully traverse the hoist until the gas generator and stand is clear of the
container and its open door. Lower the gas generator and stand to the
ground.
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4.5 Store the (Empty) Container
(1) Refer to Chapter 10, Section 1, Fig 56. Replace the four red transit clamps,
the two combined front clamps and the ten bolts loosely.
(2) Remove the desiccant from the basket inside the container.
(3) Refer to Chapter 10, Section 1, Fig 59. Rotate the conveyor trolley drive
ratchet handle LOT1475-001 anti-clockwise to pull the conveyor trolley into
the container.
(4) Refer to Chapter 10, Section 1, Fig 58. Replace the four Allen bolts that
retain the conveyor trolley to the container and tighten to secure.
(5) Refer to Chapter 10, Section 1, Fig 58. Replace the Allen key
LOT1081-008, extension bar LOT1360-001, extension bar LOT1345-002,
T-bar LOT1380-085 and socket LOT1141-023 in the tool tray. Replace the
conveyor trolley drive ratchet handle LOT1475-001 in the two retaining clips
just inside the container door on the RH side.
(6) Refer to Chapter 10, Section 1, Fig 59. Replace the conveyor trolley drive
access plug and tighten to secure and seal using a 1
3
/
8
in. AF
(7) Refer to Chapter 10, Section 1, Fig 59. Raise the door into its closed
position, noting the door is counter-balanced.
(8) Refer to Chapter 10, Section 1, Fig 56. Push the two red ball hinge levers
up into the vertical position.
(9) Refer to Chapter 10, Section 1, Fig 56. Slide the rubber rings off the green
Multicam levers and swing out the levers into their working position.
(10) Refer to Chapter 10, Section 1, Fig 56. Starting from the bottom, tighten
the green Multicam levers in sequence, repeating the operation as the
levers permit, until all the levers are fully engaged behind their keep plates.
(11) Refer to Chapter 10, Section 1, Fig 56. Engage and tighten the eight
yellow star knob clamps.
(12) Refer to Chapter 10, Section 1, Fig 56. Screw in and tighten the two white
levelling jacks.
(13) Refer to Chapter 10, Section 1, Fig 56. Swing the Multicam levers back
into their parked position and secure them with the rubber rings.
(14) Using either a suitable fork lift (refer to Chapter 10, Section 1, Fig 57) or
the container lifting sling (refer to Chapter 10, Section 1, Fig 58), position
the container in an appropriate storage area.

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