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APPROVALS
Author's :
Your signature indicates that you have completed this document and that, to the best of your knowledge, it is accurate
and complete and it complies with existing XXX and regulatory requirements and adequately addresses the intended
purpose and scope.
This document requires the electronic approval of the following roles:
Subject Matter Expert:
Your signature indicates, as a subject matter expert of the named application, that you have reviewed this document and
agrees that it is accurate, complete, and contains the necessary degree of detail to accomplish the intended purpose.
System Custodian
Your signature indicates that you agree with this document, understand the areas of responsibility for your department,
that this document was prepared with your knowledge and approval, and that this document complies with current
Corporate/Local XXXXXX , Inc. policies, procedures and current Good Manufacturing practices as stated in this
document.
System Owner
Your signature indicates that you agree with this document, understand the areas of responsibility for your department,
that this document was prepared with your knowledge and approval, and that this document complies with current
Corporate/Local XXXXXX , Inc. policies, procedures and current Good Manufacturing practices as stated in this
document.
Quality Assurance
Your signature affirms awareness of this document and attests that the documentation and information contained herein
complies with current Corporate/ Local XXXXXX, Inc. policies, procedures, applicable regulatory, requirements and
current Good Manufacturing practices as stated in this document.
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TABLE OF CONTENTS
Page
1.0
2.0
INTRODUCTION.................................................................................................................................. 4
1.1
PURPOSE.................................................................................................................................. 4
1.2
OBJECTIVE................................................................................................................................ 4
1.3
1.4
REFERENCES........................................................................................................................... 4
1.5
RESPONSIBILITIES................................................................................................................... 5
1.6
METHODOLOGY....................................................................................................................... 5
1.7
SYSTEM DESCRIPTION........................................................................................................... 8
INSTALLATION QUALIFICATION........................................................................................................ 9
2.1
2.2
2.3
2.4
2.5
3.0
4.0
OPERATIONAL QUALIFICATION........................................................................................................ 23
4.1
4.2
4.3
4.4
5.0
QUALIFICATION DISPOSITION.......................................................................................................... 36
6.0
ATTACHMENTS................................................................................................................................... 37
Attachment No. 1: Discrepancy Log Form............................................................................................37
Attachment No. 2: Test or Reference Instruments List.........................................................................38
Attachment No. 3: Signature Identification Log Sheet..........................................................................39
7.0
APPENDIX........................................................................................................................................... 40
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INTRODUCTION
1.1
PURPOSE
The purpose of this Installation/Operational Qualification Protocol (IOQ) is to set forth the
objectives, methodology, procedures, and acceptance criteria necessary to qualify Strip Printer
XXXX. The purpose is also to assure that the equipment is installed, operates, and performs as
designed and in accordance to the manufacturers recommendations, XXXXXX, Inc. user
requirements and specifications, and cGMPs requirements. .
1.2
OBJECTIVE
The objective of this qualification protocol is to verify and document that the Strip Printer XXXX has
been properly installed and operates in accordance to XXXXXX, Inc. specifications and cGMPs
requirements under the authorization of Change Control XXXXXXX.
1.3
1.4
REFERENCES
This Qualification Protocol was generated following and guided by current approved Standard Operating
XXXXX and XXXXXX
Table No. 1: Reference Documents
Document Type
User
Requirements
Form
Design
Qualification
Report
Strip Printer
Manual
Title
Approval Date
Source
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INTRODUCTION (continued)
1.5
RESPONSIBILITIES
The responsibility for the qualification activities at XXX XXXXXX resides in the XXXXXXX. However,
other departments have some responsibility also for the activities related to qualification, depending
on their roles in regards to the Qualification Program. Roles and Responsibilities for the qualification
activities at XXX XXXXXX are contained in XXXXXXXXX
1.6
METHODOLOGY
All tests will be conducted following the procedures established in this Qualification Protocol. The results
obtained during the execution of the tests will be properly documented. Each step of the test procedures
will be initialed and dated as completed. Upon execution completion of each test, it must be indicated
whether the test acceptance criteria have been met or not, in the space provided.
Critical parameter measurements taken during the execution of the Qualification Protocol must be
performed using a calibrated instrument. Copy of the calibration certificate must be included in the
appendix section of this Qualification Protocol.
The Comments Section included in each Data Collection Form shall be used to describe any additional
information and/or reference data considered of importance during the qualification execution. All data
obtained and documented in the Qualification Protocol will be reviewed by a second person to assure
adequate documentation.
1.6.1
Discrepancy Reports
If any result obtained deviates from the acceptance criteria, it must be immediately communicated
to the involved XXX departments and documented in a Discrepancy Report Form, which remains
as part of XXXXXXX. The Discrepancy Report must be provided with a clear description of the
discrepancy/variation (including the IOQ Protocol test name and number), impact to the
qualification exercises, resulting investigation, resolution and/or applicable corrective action. All
discrepancy generated during the qualification exercises will be properly documented,
investigated and resolved.
1.6.2
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INTRODUCTION (continued)
1.6
METHODOLOGY (continued)
1.6.4
Data Collection
Data collected and comments made while conducting the different tests contained in this
Qualification Protocol will be recorded on the appropriate data sheets.
All entries should be recorded and dated legible following the SOP No. XXXXXXXX
All data sheets should be signed and dated by the person recording the data and reviewed
by another person, who by signing affirms the accuracy and completeness of the data.
Any space that is intentionally left in blank on any data sheet because it does not apply,
should be filled with N/A, initialized and dated.
Summarize findings of any extraordinary conditions or special cases on the appropriate data
sheet entries.
When more than one sheet of any test is required, replicate as many times as necessary but
uniquely identify each one.
All entries should be verified by visual examination of the system. If visual examination is
not possible, use the Verification Procedures listed in Section 1.6.5, Table No. 2 Codes and
Abbreviations on the following page to specify how the entry was verified.
Corrections to entries must be crossed out with a single line, explained, initialized and dated.
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INTRODUCTION (continued)
1.6
METHODOLOGY (continued)
1.6.5 Codes and Abbreviations
The codes and abbreviations that are used throughout the Qualification Protocol are listed in the
following table (Table No.2), along with their meaning or definitions:
Table No. 2: Codes and Abbreviations
Verification
Method
AUDIT
SPEC
TEST
VISUAL
PLATE
Abbreviations
cGMP
C&Q
DEPT.
Doc
DQ
FLA
GDP
Hz
ID
IOQ, IQ/OQ
Kg , KG, kg
Lbs
Max.
N/A
N/Av
N/R
N/S
NLT
NMT
No.
QA
RS232
S/N
SOP
URF
VAC
VDC
Description
Verification of the information in the documents
Specification from vendor and/or XXXXXX, Inc.
Physical test that will be described under comments
Field Verified, Information Specified will be recorded as found during
field verification
Information obtained from nameplate, plate or sticker attached
Description
current Good Manufacturing Practices
Commissioning & Qualification
Department
Document
Design Qualification
Full Load Amperage
Good Documentation Practices
Hertz
Identification
Installation and Operational Qualification
Kilograms
Pounds
Maximum
Not Applicable
Not Available
Not Required
Not Specified
No Less Than
No More Than
Number
Quality Assurance
Recommended Standard 232
Serial Number
Standard Operating Procedure
User Requirements Form
Volts of Alternating Current
Volts of Direct Current
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INTRODUCTION (continued)
1.1
SYSTEM DESCRIPTION
1.7.1
General Description
The Strip Printer XXXX is a Epson Model TMU-220 compact printer which has the following
features:
Drop-in auto loading of paper Paper will thread automatically once it is inserted in the
paper slot.
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Note:
2.1.
2.2.
2.3.
2.4.
2.5.
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Fill out the information in the Data Collection Forms as applicable with the type of document
entered.
Include copy of documentation or document the location were it is stored in the Appendix
Section.
In case that the acceptance criteria are not met, develop and approve the corresponding
discrepancy report that applies to this section.
Use the Comments section to document any discrepancy variances or unexpected results.
Sign and Date the manual entries.
Reference
N/A
Acceptance Criteria
The documentation obtained must be in accordance with Strip Printer XXXX installed in XXXXXX,
Inc. XXXXX Plant. The documents must be properly identified, available, accurate and complete.
Copy of the related documentation must be included in the Appendix Section or if it is not possible,
the document location must be properly referenced in the protocol.
Summary of Results
Appendix No.:
__________
Discrepancy: Yes/No
__________
__________
__________
Initials/Date:
____________________
Reviewed by/Date
____________________
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Title
Approval
Date
Revision
Document
Location
Acceptance
Criteria Met?
Yes/No
Reviewed By:
Note: Make copies as deemed necessary
Date:
Performed
By/Date
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Summary of Results
Appendix No.:
__________
Discrepancy: Yes/No
__________
__________
__________
Initials/Date:
____________________
Reviewed By/Date:
____________________
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Description
Specifications
Actual Results
Verification
Method
Actual Results
met
specifications?
Yes/No
TMU-220
Serial No.
Field
Location
XXXXX
XXXX
Manufacturer
Information
Epson
Power
Comments:
Reviewed By
Date
Performed
By/Date
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Description
Specifications
Actual Results
Verification
Method
Actual Results
met
specifications?
Yes/No
Paper
Type: Roll
Cable
Interface
AC Adapter
Comments:
Reviewed By
Date
Performed
By/Date
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__________
Discrepancy: Yes/No
__________
__________
__________
Initials/Date:
____________________
Reviewed By/Date:
____________________
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2.0
2.8
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D
es
cri
pti
on
Te
m
pe
ra
tu
re
El
e
m
en
t
Fl
o
w
el
e
m
en
t
P&
ID
Ta
g
Nu
m
be
r
Manufacturer
Lilly
Tag ID
Roo
m
Loc
atio
n
M
o
d
el/
S
er
ial
a
n
d/
or
P
ar
t
N
o.
C
ali
br
at
io
n
R
e
q
ui
re
d
?
(Y
es
/N
o)
C
al.
D
at
e
C
al.
D
u
e
D
at
e
P
er
fo
r
m
ed
B
y/
D
at
e
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Fl
o
w
Tr
an
s
mi
tte
r
Fl
o
w
In
di
ca
to
r
Fl
o
w
C
on
tr
ol
V
al
ve
Calibration Certification is included in Appendix Number: ___________
Note: Make copies of this sheet as deemed necessary.
Comme
nts:
D
at
e:
Review
ed By:
Specification
1-1
OFF
Actual
Results
Acceptance
Criteria met?
(Yes/No)
Verified By / Date
1-2
OFF
1-3
ON
1-4
ON
1-5
ON
1-6
ON
1-7
OFF
1-8
OFF
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Comments:
Reviewed By
2.0
Date
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2.8
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D
es
cr
ip
ti
o
n
T
e
m
p
er
at
ur
e
El
e
m
e
nt
Fl
o
w
el
e
m
e
P
&I
D
Ta
g
N
u
m
be
r
Manufacturer
Lilly
Tag ID
Ro
om
Loc
atio
n
M
o
d
el
/
S
er
ia
l
a
n
d/
or
P
ar
t
N
o.
C
al
ib
ra
ti
o
n
R
e
q
ui
re
d
?
(Y
e
s/
N
o)
Calibration performed
using NIST Standards?
(Yes/No)
C
al
.
D
at
e
C
al
.
D
u
e
D
at
e
P
er
fo
r
m
e
d
B
y/
D
at
e
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nt
Fl
o
w
Tr
a
n
s
m
itt
er
Fl
o
w
In
di
c
at
or
Fl
o
w
C
o
nt
ro
l
V
al
v
e
Calibration Certification is included in Appendix Number: ___________
Note: Make copies of this sheet as deemed necessary.
Comm
ents:
Review
ed By:
D
at
e:
Specification
2-1
OFF
2-2
OFF
2-3
OFF
2-4
FIELD
2-5
OFF
2-6
OFF
2-7
OFF
2-8
OFF
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Actual
Results
Acceptance
Criteria met?
(Yes/No)
Comments:
Reviewed By
Date
Verified By / Date
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__________
Discrepancy: Yes/No
__________
__________
__________
Initials/Date:
____________________
Reviewed By/Date:
____________________
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Parameter
Specifications
Voltage
Requested
Amperage
FIELD
Frequency
60 Hz 5%
Verification
Method
Actual
Actual Results
met
specifications?
(Yes/No)
Additional information
Reference/ Test Instrument:
Electrical receptacle identification:
Circuit breaker location:
Performed By (Electrician):
Date:
License No.:
Reviewed By
Date
Performed
By/Date
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__________
Discrepancy: Yes/No
__________
__________
__________
Initials/Date:
____________________
Reviewed By/Date:
____________________
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Description
Asset Number
Verification
Method
Acceptance
Criteria
meet? (Y/N)
Copy of the Spare Part List (MXES) print-out) is included in Appendix _____
Comments:
Reviewed By:
Date:
Performed
By / Date
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_________________
_________________
_________________
_________________
Comments/Observations/Conclusions:
Department
Protocol Reviewer or Designee:
(Designee Title:__________________)
Printed Name
Signature
Date
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__________
Discrepancy: Yes/No
__________
__________
__________
Initials/Date:
____________________
Reviewed by/Date
____________________
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Procedure Number
Title
Training
Evidence
included?
(Yes/No)
As Found Approval
Date
Version
SOP(s) first and approval pages and training evidence (if applicable) are included in Appendix Number:
Note: Make copies of this sheet as deemed necessary.
Comments:
Reviewed By:
Date:
Acceptance
Criteria Met?
Yes/No
Performed
By/Date
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1.
2.
3.
In case that the acceptance criteria are not met, develop and approve the corresponding
discrepancy report that applies to this section.
Reference
N/A
Acceptance Criteria
All buttons, switches, and lights required for the operation of the Strip Printer XXXX must operate in
accordance with manufacturer and XXXXXX, Inc. specifications, as applicable
Summary of Results
Appendix No.:
__________
Discrepancy: Yes/No
__________
__________
__________
Initials/Date:
____________________
Reviewed By/Date:
____________________
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Button /
Switch /Lights Step
Description
Procedure
Expected Results
Actual Result
Printer was
__________.
Printer was
Printer is de-energized.and
_________.
the green POWER light turns
Green Power light
off.
was _____________.
Paper __________
one line.
Paper ________
continuously.
ON/OFF Power
Switch
FEED button
Comments:
Reviewed by:
Date:
Actual results
met expected
results? (Y/N)
Performed
By/Date
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Button /
Switch /Lights Step
Description
PAPER OUT
Light
Procedure
Expected Results
Actual Result
and
ERROR Light
Comments:
Reviewed by:
Date:
Actual results
met expected
results? (Y/N)
Performed
By/Date
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__________
Discrepancy: Yes/No
__________
__________
__________
Initials/Date:
____________________
Reviewed By/Date:
____________________
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Operation
Procedure Test
Expected Response
Actual Results
Power Loss
and
Recovery
Comments:
Reviewed by:
Date:
Performed
By/Date
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Acceptance Criteria
The Ticket Printer Epson TMU-220 must interface with the Epson Weighing Terminal IND560 &
Epson Weighing Terminal LYNX and operate as specified in the expected response.
Summary of Results
Appendix No.:
__________
Discrepancy: Yes/No
__________
__________
__________
Initials/Date:
____________________
Reviewed By/Date:
____________________
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Steps
Test Procedure
Expected Response
Actual Results
Verification
Method
Empty Container
Displayed Weight:
___________ kg
Comments:
Reviewed by:
Date:
Performed
By/Date:
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Steps
Procedure
Expected Response
Actual Results
Verification Method
Actual Results
met with
Expected
Response?
Yes/No
at the
Gross Weight:
_________
Tara: _________
Net Weight: _________
Comments:
Reviewed by:
Date:
Performed
By/Date:
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Steps
Test Procedure
Expected Response
Actual Results
Verification
Method
Empty Container
Displayed Weight:
___________ kg
Comments:
Reviewed by:
Date:
Performed
By/Date:
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Steps
Procedure
Expected Response
Actual Results
Verification Method
Actual Results
met with
Expected
Response?
Yes/No
Gross Weight:
_________
Tara: _________
Net Weight: _________
Comments:
Reviewed by:
Date:
Performed
By/Date:
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Steps
Test Procedure
Expected Response
Actual Results
Verification
Method
Empty Container
Displayed Weight:
___________ kg
Comments:
Reviewed by:
Date:
Performed
By/Date:
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Steps
Procedure
Expected Response
Actual Results
Verification Method
Actual Results
met with
Expected
Response?
Yes/No
Gross Weight:
_________
Tara: _________
Net Weight: _________
Comments:
Reviewed by:
Date:
Performed
By/Date:
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Qualified
_____
Not Qualified
_____
Comments/Observations/Conclusions:
Business Area
Printed Name
Reviewer Section
Signature
Date
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6.0 ATTACHMENTS
Page _____ of _____
Attachment No. 1: Discrepancy Log Form
Discrepancy
No.
Protocol Page
Originated By/Date
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ATTACHMENTS (continued)
Attachment No. 2: Test or Reference Instruments List
Page ____ of ____
Record all test or reference instruments used during the execution of this qualification protocol.
Description
Section Used
Asset Number
Calibration Date
Reviewed by:
Note: Make copies of this sheet as deemed necessary.
Date:
Performed
By/Date
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ATTACHMENTS, (continued)
Attachment No. 3: Signature Identification Log Sheet
This log sheet is a record of each individual who signs or initials any page included in this qualification document.
Each person shall be identified by writing his/her name, initials, full signature, and department or company
represented. Anyone who signs or initials any location in this protocol (other than the approvals pages) shall fill in
the data requested below.
Print Name
Signature
Initials
Department or
Company
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7.0 APPENDIX
Appendix Number
Description