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Documente Profesional
Documente Cultură
[PRE-COMMISSIONING
PROCEDURES AND FORMATS
FOR SUBSTATION BAY
EQUIPMENT]
[ELITE POWERTECH PVT. LTD.]
[ELITE POWERTECH PVT. LTD.]
[JANUARY-2013]
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CONTENTS
Sr. No
PARTICULARS Page No.
1.0
PRE-COMMISSIONNING PROCEDURES FOR
S/S BAY EQUIPMENT
4-5
2.0
PRE-COMMISSIONING CHECKS/ TESTS
FOR TRANSFORMERS
6
2.1
Core Insulation Check
7-9
2.2
Operational checks on Protection System
10
2.3
Capacitance & Tan Delta Measurement of Bushing
11
2.4
Capacitance and Tan measurement of windings
12
2.5
Turns ratio (Voltage ratio) measurement
14
2.6
Vector Group & Polarity
14
2.7
Winding resistance measurement
15
2.8
Magnetic Balance test
16
2.9
Floating Neutral point measurement
17
2.10
Measurement of Short Circuit Impedance
17
2.11
Exciting/Magnetising current measurement
18
2.12
Tests/ Checks on Bushing Current Transformers
(BCTs
19
2.13
Frequency Response Analysis (FRA) measurement
21
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Sr. No
PARTICULARS
Page No.
3.0
PRE-COMMISSIONING CHECKS/ TESTS
FOR OTHER SWITCHYARD
EQUIPMENTS
3.1
C & Tan measurement of CT, CVT, CB voltage
grading capacitor & Surge Arresters
23
3.2
Checks/ Tests applicable for CTs
23
3.3
Checks/ Tests applicable for Circuit Breakers
24
3.4
Checks/ Tests applicable for CVTs
25
3.5
Checks/ Tests applicable for Isolators
26
3.5
Checks/ Tests applicable for Surge Arrestors
26
4.0
PRE-COMMISSIONING FORMATS FOR
SWITCHYARD EQUIPMENTS
4.1
CVT
45-51
4.2
BAY/FEEDER
51--60
4.3
CIRCUIT BREAKER
61-73
4.4
CURRENT TRANSFORMER
74-84
4.5
ISOLATOR/GROUND SWITCH
85-89
4.6
SURGE ARRESTOR
90-92
4.7
WAVE TRAP
93-94
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1.0 PRE
-COMMISSIONNING PROCEDURES FOR S/S
BAY
Introduction:
Pre-commissioning checks/ tests are the activities carried out to ascertain the
correctness, completeness of installation and healthiness of the equipment
before its energization.
Constitution of commissioning team:
The responsibilities of the commissioning team are to go through the storage
history of Each equipment, review the pre-commissioning test results and clear
the equipment for energization go through statutory clearances and standing
instructions before initial charging of new equipment, witness final
commissioning tests and test charging, investigate failure of equipment
during test charging, declare commencement of trial operation and evaluate
guaranteed test results and recommend acceptance as may be provided in the
contract, list out deviations/ exception/ incomplete work, for acceptance/
rejection Proper Documentation also to be ensured by the commissioning
team based upon the observations for the above for future reference.
The results of all pre-commissioning tests after erection of individual
equipment as per requirement of guidelines issued by Corporate OS or in
line with manufacturers recommendation, carried out jointly by the
execution site in association with T&C executive and testing engineer of
manufacturer/erection agency (including clearance for
charging given by the manufacturer) shall be put up to the Commissioning
Team for its acceptance and clearance for charging
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General Safety Points:-
All measures and precautions should be undertaken to prevent
occurrence of unsafe acts.
All the personnel involved should be thoroughly apprised about
the safe procedures to be adopted while performing various
activities including carrying out tests in the switchyard.
Warning signs and Safety barriers should be positioned in
conformity to IE rules as amended from time to time.
Use commercial Socket for taking power supply.
Barricade the working area.
Dont use jointed cable.
Electrician/Fitter should wear Double Harness belt if work more
12 feet height.
All people should wear i.e Safety Shoes, Safety Helmet, Goggle,
Hand gloves.
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General Procedures during Pre-commissioning of
Substation Bay:-
Equipment:
All the equipment after erection/assembly at site, should
be tested in order to check that it has not been damaged
during transport, erection/assembly to such an extent
that its future operation will be at risk.
The significance of various tests with brief procedure
has been elaborated in the subsequent sections of this
document.
Documentation
The results of the test shall be documented on the
test record formats as mentioned below, which
are also part of this documentation.
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