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A life-cycle comparison between inorganic and biological catalysis

for the production of biodiesel


K.G. Harding
a,
*
, J.S. Dennis
b
, H. von Blottnitz
a
, S.T.L. Harrison
a
a
Department of Chemical Engineering, University of Cape Town, South Africa
b
Department of Chemical Engineering, University of Cambridge, UK
Received 8 February 2007; received in revised form 16 July 2007; accepted 30 July 2007
Available online 27 September 2007
Abstract
Life cycle assessment (LCA) has been used to compare inorganic and biological catalysis for the production of biodiesel by transesterica-
tion. The inorganic route, using catalysis by sodium hydroxide, has been compared with a conceptual biological one using enzymatic catalysis
by the lipase produced by Candida antarctica. Although biological catalysis has not been used for industrial production of biodiesel to date,
results from laboratory experiments suggest that it could have distinct advantages over the inorganic route, particularly with regard to a simplied
owsheet for purication and concomitant energy savings. Five owsheet options have been included in the study to investigate the alkali and
enzyme catalysed production routes from rapeseed oil, use of methanol or ethanol for transesterication and the effect of efciency of alcohol
recovery. The LCA shows that the enzymatic production route is environmentally more favourable. Improvements are seen in all impact cate-
gories. Global warming, acidication, and photochemical oxidation are reduced by 5%. Certain toxicity levels have more than halved. These
results are mainly due to lower steam requirements for heating in the biological process.
2007 Elsevier Ltd. All rights reserved.
Keywords: Biodiesel; Life cycle assessment (LCA); Biological catalysts; Candida antarctica lipase
1. Introduction
Biodiesel is a generic term for alkyl esters of fatty acids,
produced by esterication of vegetable oils with an alcohol
(usually methanol, but also ethanol). It is blended with diesel
fuel derived from crude oil to reduce the proportion of CO
2
at-
tributed to the fossil-fuel when the mixture is burnt. Biodiesel
can also decrease other emissions characteristic of normal die-
sel fuel, such as particulates and SO
x
. The advantages of bio-
diesel combustion over petroleum diesel are well documented
[1e6].
Both virgin and waste vegetable oils can be converted to
form the renewable fuel biodiesel. Industrially, methanol is
used with a homogenous alkali catalyst. Acid catalysts can
also be used to facilitate reaction [7e16]. However, recent
studies, largely still at the laboratory stage, have explored
the use of the enzyme lipase as a biological catalyst
[17e34]. Other methods of preparation have also been pro-
posed. These include using supercritical uids [35,36], or
zeolites and metal catalysts [37e42]. The latter two process
alternatives are not considered here.
The purpose of this study is to compare the environmental
impacts of various owsheets which could be proposed for the
production of biodiesel at the industrial scale. These include
the use of alkali or enzyme catalysts, the use of alcohols meth-
anol and ethanol in reaction and varied recovery levels of ex-
cess alcohol (Table 1). An LCA based methodology such as
ISO 14040: 2006 is used [43]. It should be borne in mind
that, currently, there are no industrial-scale processes for bio-
diesel based on enzymatic esterication. An outcome of this
study is to identify the scientic and technical barriers to over-
come for a biological route to be competitive with established
inorganic routes.
* Corresponding author. Fax: 27 21 650 5501.
E-mail address: kevin.harding@uct.ac.za (K.G. Harding).
0959-6526/$ - see front matter 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jclepro.2007.07.003
Available online at www.sciencedirect.com
Journal of Cleaner Production 16 (2007) 1368e1378
www.elsevier.com/locate/jclepro
2. Biodiesel production process
2.1. Introduction
In order to determine the environmental impacts of biodie-
sel production through life cycle assessment, process ow-
sheets giving material and energy inputs and outputs are
required. Simulation models for each process option have
been developed using Aspen Plus

. Flowsheets were devel-


oped for each case, using NaOH for chemical catalysis and
the enzyme lipase from Candida antarctica for biological
catalysis.
The process owsheets developed are continuous models
converting rapeseed oil (assumed to be pure triacylglycerol
e C
57
H
104
O
6
), via a transesterication reaction, to biodiesel
(Eq. (1)). The alkali catalysed process is based on the ap-
proach of Zhang et al. [15], including supportive and alterna-
tive conditions described by others (Table 2).
2.2. Alkali catalysed process
As shown in Fig. 1, in the base case (case 1), methanol
(stream 101) enters at a 6:1 molar ratio with respect to the
oil (stream 105) (twice the stoichiometric requirement) allow-
ing the equilibrium to be shifted towards biodiesel production
(Fig. 1). The catalyst (NaOH) is present at a 0.01 mass fraction
with respect to oil. An assumption is made that dehydrogen-
ated vegetable oil with less than 0.5 wt.% free fatty acid, an-
hydrous alkali catalyst and anhydrous alcohol are used as
water and free fatty acids can lead to soap formation
[44,45]. If waste cooking oils were used, a purication step
is needed before the reactor to ensure a low free fatty acid
and water content.
The oil, catalyst and alcohol are fed (stream 102) into reac-
tor R-101. The reactor is maintained at a temperature of 60

C
and a pressure of 4 bar. After a 2 h residence time, a 95% con-
version of oil to biodiesel and a glycerol co-product is assumed.
The reactor products (stream 106) are fed to a methanol recov-
ery unit (distillation column, T-201) where 94% of the metha-
nol is separated by distillation and recycled back to R-101.
Biodiesel from the transesterication reaction (stream 202)
is separated from glycerol by counter current water washing
(T-301). Zhang et al. [15] recommended 11 kg of wash water
per 1050 kg fresh oil feed and the use of a second unspecied
purication unit. The amount of water used was increased to
260 kg to achieve separation in a single step. The majority
Table 1
Specications of the different biodiesel production process owsheets
investigated
Flowsheet 1 2 3 4 5
Catalyst Alkali Lipase Alkali Alkali Lipase
Alcohol used Methanol Methanol Methanol Ethanol Ethanol
Alcohol recovery (%) 94 e 50 94 e
Table 2
Literature process conditions for transesterication of oils (alkali catalysts)
Karaosmano glu
et al. [12]
Boocock
et al. [11]
Vicente et al.
[10,16]
Lang et al. [13] Antolin
et al. [14]
Zhang et al. [15] This study
Oil used Rapeseed Soybean Sunower Rapeseed, linseed,
sunower
Sunower Waste cooking oil,
triacylglycerol
Triacylglycerol
(rapeseed oil)
Alcohol used Methanol Methanol,
butanol
Methanol Methanol, ethanol,
2-propanol, 1-butanol
Methanol Methanol Methanol, ethanol
Alcohol to oil ratio 6:1 6:1e30:1 6:1 6:1 9:1 6:1 6:1
Catalyst used NaOH NaOH or NaOCH
3
in THF
NaOH KOH, sodium
methoxide
KOH NaOH NaOH
Catalyst wt. fraction 0.016 0.002e0.01 0.013 0.01e0.02 0.0028e0.0055 0.01 0.01
Reactor temperature 65

C 20e60

C 20e65

C 25e110

C 60e70

C 60

C 60

C
Reactor pressure 1 atm 1 atm 1 atm 1 atm 1 atm 4 bar 4 bar
Residence time 38e50 min 10e15 min 8 h 40 mine3 h 2 h
Oil conversion 97.4e99.7%
(50 min)
70e95% 100% 98% (1 h) 96% 95% (2 h) 95% (2 h)
Methanol recovery w100% 94% 94%
50%
Wash water (kg/kg oil) Includes tannic
acid or brine
Includes H
3
PO
4
0.01 0.26
Neutralising acid H
3
PO
4
HCl
THF e tetrahydrofuran.
OOC R3 CH
2
OOC R2 CH
CH
2
OOC R1
OH CH
2
OH CH
CH
2
OH R1 COO R'
R2 COO R'
R3 COO R'
3 R'OH + +
Catalyst
Oil 3 (Biodiesel)
Glycerol 3 (Alcohol) + +
1369 K.G. Harding et al. / Journal of Cleaner Production 16 (2007) 1368e1378
of the glycerol and sodium hydroxide is taken out with the wa-
ter stream (302), while the unreacted oil and biodiesel product
remain in stream 301.
Sodium hydroxide in stream 302 is neutralised in a second
reactor (R-201). Zhang et al. [15] suggest phosphoric acid. As
the thermodynamics of the resulting salt were unknown,
hydrochloric acid (HCl) was chosen to replace it. Acid enters
(acid stream) stoichiometrically so that all the alkali is treated.
The products from the reactor (stream 304) were further puri-
ed in distillation column T-501 to remove water (stream 501)
which is split and recycled or discarded. The salt is removed
by a crystalliser (X-302), leaving 105 kg of 85% purity
glycerol (stream 305).
The biodiesel and unconverted oil from the water washing
unit (T-301) proceed to distillation column T-401 (stream 301)
for separation. Oil is removed in the bottoms and recycled to
reactor R-101 via stream 402B. A liquid/vapour mixture is ob-
tained from the distillate of column containing 99.6 wt.% liq-
uid biodiesel product (stream 401) and a vapour methanol
(68%) stream (401A) which is split and recycled to reactor
R-101 or discarded.
2.3. Biologically catalysed process
Using the owsheet model for biodiesel production with an
alkali catalyst outlined above, relevant changes were made to
R-101
T-201
T-401
R-201
T-501
T-301
X-302
OIL (WASTE)
WATER
ALCOHOL
CATALYST
OIL
ACID
SALT
BIODIESEL
GLYCEROL
METHANOL (WASTE)
WATER (WASTE)
304
101
103
101A 102
106
201
202
301
401
401A
401B 401C
402
402A
402B
105
105A
H2O
ACID
H2OA
302 501
501B
501C
502
306
305
Fig. 1. Biodiesel process owsheet to be used in LCA e alkali catalyst. R-101: transesterication reactor; T-201: distillation column (methanol recovery); T-301:
counter current water washing; T-401: distillation column (biodiesel purication); R-201: alkali neutralisation; T-501: distillation column (water removal from
glycerol/salt); X-302: crystalliser (salt removal from glycerol).
R-101 T-401
T-501
T-301
OIL (WASTE)
WATER
ALCOHOL
OIL
BIODIESEL
GLYCEROL
METHANOL (WASTE)
WATER (WASTE)
101
102
106
301
401
401A
401B
401C
402
402A
402B
105
105A
H2O
H2OA
302
501 501B
501C
502
Fig. 2. Biodiesel process owsheet to be used in LCA e biological catalyst. R-101: transesterication reactor; T-301: counter current water washing; T-401: dis-
tillation column (biodiesel purication); T-501: distillation column (water removal from glycerol/salt).
1370 K.G. Harding et al. / Journal of Cleaner Production 16 (2007) 1368e1378
accommodate an enzyme catalyst (case 2). Where possible,
features were kept unchanged to facilitate comparison through
life cycle analysis. Lipase from C. antarctica (immobilized on
polyacrylate polymer beads as supplied by Novo Nordisk e
Novozym 435

) was used as the enzyme catalyst.


As with the alkali catalysis scenario, enzyme catalysis con-
sists of a continuous reactor feeding methanol (stream 101) and
oil (stream 105) to reactor R-101 (Fig. 2). The enzyme loading
is kept at 4 wt.% (biomass and support) as recommended by
Shimada et al. [22]. Methanol is fed such that the concentration
is kept low. A concentration higher than half the stoichiometric
amount will denature the catalyst [21,22]. Reaction is main-
tained at 25

C and 1 bar with a residence time of 20 h.
Since 90% of the methanol reacts (no excess was added),
there is little need for methanol recovery by distillation; hence
unit T-201 is omitted. Also, since no alkali is present in the
system, there is no need for neutralisation by acid and reactor
R-201 and crystalliser X-302 are omitted.
2.4. Additional process owsheets
Further process alternatives in this study include modica-
tion of the original alkali catalysed process (case 1) to allow
for a lower methanol recovery in T-201 (case 3). The alkali
catalysed (case 1) and biologically catalysed (case 2) pro-
cesses have also been modeled using ethanol instead of meth-
anol (cases 4 and 5, respectively) (Table 3). The mass and
energy balances obtained (Table 4) are then used for the life
cycle assessment (LCA) study.
3. Production alternatives
Even though conversion rates are generally slower in the
enzyme catalysed route, interest in the process is justied by
the resultant simplications and lower reaction temperatures.
Advances in the technology have also resulted in a decrease
in catalyst price which had been a previous concern [46].
The lipase catalyst does not impose restrictions on the water
content or level of free fatty acids in the oil, and is able to
yield similar conversions to the alkali catalysed option. There
is a high ester yield and no saponication reaction occurs [4].
Chemical catalysts need to be neutralised before glycerol can
be removed, forming a salt by-product that contaminates the
glycerol product. In contrast, the immobilized lipase remains
Table 3
Process conditions for biodiesel production used to compare alkali catalysed and biocatalysed biodiesel production
Case 1 Case 2 Case 3 Case 4 Case 5
Oil used Triacylglycerol
(rapeseed oil)
Triacylglycerol
(rapeseed oil)
Triacylglycerol
(rapeseed oil)
Triacylglycerol
(rapeseed oil)
Triacylglycerol
(rapeseed oil)
Catalyst used NaOH Immobilized enzyme
from Candida antarctica
NaOH NaOH Immobilized enzyme
from Candida antarctica
Catalyst fraction 0.01 (molar) 0.04 (mass) 0.01 (molar) 0.01 (molar) 0.04 (mass)
Alcohol used Methanol Methanol Methanol Ethanol Ethanol
Alcohol to oil ratio 6:1 3:1 6:1 6:1 3:1
Alcohol recovery 94% (None required) 50% 94% (None required)
Oil conversion 95% 90% 95% 95% 90%
Reactor temperature 60

C 25

C 60

C 60

C 25

C
Reactor pressure 4 bar 1 bar 4 bar 4 bar 1 bar
Residence time 1.5 h 16 h 1.5 h 16 h
Table 4
Mass and energy values obtained from owsheets for each case to be used in
life cycle analysis
Case 1 Case 2 Case 3 Case 4 Case 5
Products
Biodiesel (kg) 1000 1000 1000 1000 1000
Glycerol (kg) 106 106 106 101 101
Feed
Rapeseed oil (kg) 991 991 991 947 947
Methanol (kg) 112 111 146 e e
Ethanol (kg) e e e 149.82 0.23
NaOH (kg) 10.4 e 10.4 10.0 e
HCl (kg) 37.9 e 37.9 36.2 e
Steam (kg) 1820 1540 2060 1820 1490
Electricity (kWh) 8.6 34.1 12.4 9.9 35.4
Water (process) (kg) 29.8 56.4 28.8 30.6 55.9
Water (cooling) (tons) 117 97.4 132 114 92.6
Waste
Salt (kg) 15.2 e 15.2 14.5 e
Methanol (kg) 2.9 2.4 36.1 e e
Ethanol (kg) e e e 0 0.23
Water (kg) 57.5 50.9 57.8 57.4 51.0
Table 5
LCIA of biodiesel production (case 1) e CML 2 Baseline 2000 v2.1
Impact category Unit Characterisation Normalisation
Abiotic depletion kg Sb
eq
16.0 9.98E14
Global warming
(GWP100)
kg CO
2 eq
4150 8.97E14
Ozone layer
depletion (ODP)
kg CFC-11
eq
0.000827 7.24E16
Human toxicity kg 1,4-DB
eq
145 2.41E15
Fresh water
aquatic ecotoxicity
kg 1,4-DB
eq
14.1 6.82E15
Marine aquatic ecotoxicity kg 1,4-DB
eq
277,000 3.66E13
Terrestrial ecotoxicity kg 1,4-DB
eq
2.71 1.03E14
Photochemical oxidation kg C
2
H
2
1.45 1.35E14
Acidication kg SO
2 eq
30.2 9.65E14
Eutrophication kg PO
4
3
eq
37.6 2.85E13
Values are for 1000 kg of biodiesel product.
1371 K.G. Harding et al. / Journal of Cleaner Production 16 (2007) 1368e1378
in the reactor and does not contaminate reaction products;
hence glycerol recovery and purication may be simplied.
Methanol is the most commonly used alcohol in the reac-
tion because of its short chain length and low cost. Its use is
a possible cause of environmental concern since it requires
crude oil in production, both for energy and as a raw material.
Ethanol is renewable and has suggested advantages due to be-
ing environmentally based and carbon dioxide neutral [47],
making it the most promising alternative. In this study, ethanol
is produced from sugar and includes the uptake of CO
2
during
sugarcane growth. In alkali catalysed biodiesel production, al-
cohol is added in excess to favour the transesterication reac-
tion. Alcohol recovery is required to minimise alcohol waste.
A high recovery requires a higher energy input for distillation.
The relative advantage of minimizing the energy requirement
through lowering the recovery requires assessment (compari-
son of cases 1 and case 3). In the enzyme catalysed route, al-
cohol recovery is eliminated completely since a high alcohol
concentration can inactivate the enzyme. Stepwise, stoichio-
metric addition is required [21,22,26e28,48].
4. Life cycle assessment (LCA)
Comparison of the different routes of biodiesel production
was done with the LCA software package SimaPro v6 (PRe
Fig. 3. Process contributions of biodiesel production (case 1) e single score
EPS 2000 v2.1.
Fig. 4. LCA results e chemical vs. biological catalysts (biodiesel production by alkali catalysis assuming 94% methanol recovery (case 1) is compared to pro-
duction using lipase as a biocatalyst (case 2)).
1372 K.G. Harding et al. / Journal of Cleaner Production 16 (2007) 1368e1378
Consultants B.V.), using the CML 2 Baseline 2000 v2.1 as-
sessment method. The system was dened as cradle-to-gate
production of 1000 kg of biodiesel, equivalent to a fuel with
a caloric value of 27.1 GJ, or 33.3 MJ/l [49]. The LCA in-
cluded all raw materials, agricultural inputs and biodiesel pro-
cessing required for the nal biodiesel product. The impacts of
process plant and equipment construction were not included
in the LCA results. The production includes the useful by-
product glycerol which, due to process design and stoichiom-
etry, is of equal purity and in equal proportion to biodiesel in
each process. Because of varying costs of glycerol as a func-
tion of purity and its stoichiometric yield, burden allocation
has been based on mass ratios of useful end product. The
results do not include impacts of the biological catalyst since
the immobilized enzyme is re-used resulting in a very low re-
quirement of environmentally benign protein, hence expecta-
tions are that such an impact would be low.
5. Results
5.1. Alkali catalyst and methanol (case 1)
Using the CML 2 Baseline 2000 v2.1 method, for 1000 kg
of biodiesel produced by alkali catalysis in the presence of
methanol (case 1), 4150 kg carbon dioxide equivalent is re-
leased into the atmosphere, while 30.2 kg SO
2
eq. and
37.6 kg PO
4
3
eq. are emitted. Using the world data set from
the CML method, normalized results show large impacts in
marine aquatic toxicity and, due to rapeseed farming impacts,
eutrophication. Abiotic depletion, global warming and acidi-
cation also show signicant impacts (Table 5).
The major contributing process in the biodiesel production
is the farming process, including fertilizer production. Further
contributors include the energy requirements from natural gas,
diesel and heat oil, as well as the impacts associated with
steam production. Impacts from methanol production are
also highly rated in the single score of the EPS 2000 impact
assessment method (Fig. 3).
Because of the high energy contribution, milder process
conditions are expected to improve LCA results as investi-
gated in case 2. Reducing methanol recovery should also re-
duce the energy needs (case 3). To further improve LCA
results, changing the alcohol used to ethanol allows compari-
son with methanol from both the original alkali and enzyme
processes (cases 1 and 2 for methanol and cases 4 and 5 for
ethanol).
5.2. Chemical vs. biological catalysts
When comparing biodiesel production (CML 2 Baseline
2000 v2.1 method) using inorganic and biological catalysts
with methanol as the transesterication alcohol (cases 1 and
Fig. 5. LCA results e reduced methanol recovery (biodiesel production by alkali catalysis assuming 94% methanol recovery (case 1) is compared to production
assuming 50% methanol recovery (case 3)).
1373 K.G. Harding et al. / Journal of Cleaner Production 16 (2007) 1368e1378
2), all LCA impacts were lower for the enzyme catalysed pro-
cess. Fresh water aquatic toxicity was reduced by approxi-
mately 12%, while marine aquatic toxicity and human
toxicity were also reduced by almost 10%. Terrestrial ecotox-
icity was reduced by over 40% (mainly due to the removal of
hydrochloric acid from the biologically catalysed process).
Ozone layer depletion was reduced by 6%, abiotic depletion
and acidication by 4%. Reductions in other categories are be-
low 5%, but favour biological catalysts in every case (Fig. 4).
5.3. Reduced methanol recovery
When methanol recovery in the alkali catalysed process
was lowered from 94 to 50% (case 1 vs. 3), impacts increased
in all categories. In order to maintain an equal amount of bio-
diesel product, ow rates in the product recovery section in-
crease when methanol recovery decreases. This results in
greater pumping requirements and higher loads in distillation
columns. Reducing recovery also increases waste methanol re-
leased and the methanol feed.
Reducing methanol recovery to 50% increased all recorded
toxicity levels by at least 20%. Abiotic depletion increased by
12%, ozone layer depletion by 8% and global warming, pho-
tochemical oxidation and acidication by 5%. The increase in
eutrophication is not signicant since it is attributed to the
farming component (Fig. 5).
5.4. Alternative alcohol (methanol vs. ethanol)
When methanol is replaced with ethanol (produced biolog-
ically from sugarcane) (case 1 vs. 4 (Fig. 6), case 2 vs. 5
(Fig. 7)), LCA results are mixed. Human and fresh water
aquatic toxicity and acidication were higher with ethanol
than when using methanol. The changes from methanol use
to ethanol use are quantitatively similar in the alkali catalysed
and enzymatic routes (Fig. 7). There is a large reduction in
abiotic depletion (12.5%) and ozone layer depletion
(27.3%), while improvements in photochemical oxidation
(2%) and eutrophication (1.3%) are not signicant. Despite
what was expected, the reduction in greenhouse gases
(1.4%) is not large when replacing methanol with ethanol,
even with the biologically derived ethanol taking up CO
2
dur-
ing agricultural processes. There is a mixed result for toxicity
with an improvement in marine aquatic and terrestrial ecotox-
icity only. Terrestrial ecotoxicity improves to such an extent in
case 5 (biological catalyst and ethanol) that it shows a positive
impact. Negative effects of ethanol use are seen in human tox-
icity and fresh water aquatic toxicity. This is partly due to the
sugar based-ethanol LCA module used in this study [50]
which has an unusually high coal demand compared to other
models. If directly discharged into water, stillage from sugar
(which is not taken into account here) will further increase
the fresh water aquatic toxicity levels.
Fig. 6. LCA results e alternative alcohol (methanol vs. ethanol) using alkali catalysis (biodiesel production by alkali catalysis assuming 94% methanol recovery
(case 1) is compared to production using ethanol at 94% recovery (case 4)).
1374 K.G. Harding et al. / Journal of Cleaner Production 16 (2007) 1368e1378
Fig. 8. LCA results for all owsheeting options (CML 2 Baseline 2000 v2.1 method).
Fig. 7. LCA results e alternative alcohol (methanol vs. ethanol) using lipase biocatalysis (biodiesel production by lipase biocatalysis using methanol (case 2) is
compared to production by lipase biocatalysis and ethanol (case 5)).
6. Conclusions
Enzyme catalysed biodiesel production has environmental
advantages due to avoided use of chemical catalyst and neu-
tralising acid. The lower pressures and temperatures obtained
help to give more favourable LCA results and all environmen-
tal impacts considered are reduced (Fig. 8).
The major contributing processes to LCA impacts are sim-
ilar in all ve processes. Agricultural processes, steam produc-
tion, natural gas and diesel are all rated highly on the EPS
Table 6
LCIA of biodiesel production e CML 2 Baseline 2000 v2.1
Impact category Unit Case 1 Case 2 Case 3 Case 4 Case 5
Abiotic depletion kg Sb
eq
16.0 15.4 18.0 14.0 13.4
Global warming (GWP100) kg CO
2 eq
4150 4050 4370 4090 3990
Ozone layer
depletion (ODP)
kg CFC-11
eq
0.000827 0.000777 0.000895 0.000601 0.000555
Human Toxicity kg 1,4-DB
eq
145 134 184 162 153
Fresh water
aquatic ecotoxicity
kg 1,4-DB
eq
14.1 12.4 17.3 42.1 40.6
Marine aquatic ecotoxicity kg 1,4-DB
eq
277,000 252,000 352,000 169,000 147,000
Terrestrial ecotoxicity kg 1,4-DB
eq
2.71 1.72 3.58 0.669 0.302
Photochemical oxidation kg C
2
H
2
1.45 1.43 1.52 1.42 1.40
Acidication kg SO
2 eq
30.2 29.3 31.7 31.4 30.5
Eutrophication kg PO
4
3
eq
37.6 37.5 37.7 37.1 37.1
Fig. 9. Process contributions for all owsheeting options e single score EPS 2000 v2.1.
1376 K.G. Harding et al. / Journal of Cleaner Production 16 (2007) 1368e1378
2000 v2.1 single score method. The methanol production im-
pact is higher than the ethanol production impact and plays
a large role in the overall LCA results in these scenarios (cases
1, 2 and 3 and cases 4 and 5, respectively) (Fig. 9).
In the alkali catalysed process, lower alcohol recovery re-
quires greater ows to give similar product yield and purity.
This increases energy needs as well as pollutants and causes
a less favourable production route when analysed using life
cycle assessment.
Using ethanol instead of methanol in biodiesel production
gives mixed LCA results (Table 6). In both alkali and enzyme
catalysed routes, similar changes are observed when ethanol is
used. Advantages or disadvantages are caused by the alcohol
itself and do not interfere with other variables in the owsheet
e which remain the same.
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