PROJECT :

CLIENT :
CONTRACTOR : `
ABB LIMITED
BANGALORE
TITLE :
PREPARED
KNR Date
CHECKED
DM 02.12.09
APPROVED
CRAO No. of sheets
0 FOR APPROVAL 02.12.09 8
REV NO. DESCRIPTION APPRD DATE Doc. No. Rev. No.
0 3VYN191246
1x40MW, CAPTIVE POWER PLANT AT
KURLA SUBSTATION
ISMT Ltd. PUNE, MAHARASHTRA
132kV KURLA SUBSTATION
BUS DESIGN CALCULATION
ISMTLIMITED
ABB 132kV KURLA SUBSTATION
REFERENCES
CBIP: Manual On Thermal Overloading of Transmission Lines: Technical report No. 64 August 1988
TNEB Power Engineers Hand Book
INPUT DATA
System nominal voltage = kV
System Short circuit current = kA
Duration of Fault = sec
Type of the conductor used = TWIN ZEBRA ACSR
(Based on annexure-B to amendment no-1)
Diameter of the conductor = cm
Number of sub conductors =
Area os cross section =
Phase to Phase spacing = cm
Temperature co - efficient of resistence at 20C = /C
Relative emissivity of the conductor surface =
Weight of the conductor = kg/cm
Resistance of conductor at 20C = O/m
Design ambient temperature = C
Initial Temperature of conductor before shortcircuit = C
Final temperature of Conductor after shortcircuit = C
Atmospheric pressure =
Minimum Velocity of wind = ft/sec (As Per Ref.No.0.01)
CHECK FOR MAXIMUM CONTINUOUS CURRENT CARRYING CAPACITY
The maximum current carrying capacity shall be calculated using the formula
Where,
= Convection loss in air = Radiation loss in air
Convection Loss (W
c
)
4.845
300 d 1.08
W
c
(W
c
+ W
r
) x A
surface
=
I
2
x R
t
sc
132
31.5
1
V
s
I
sc
2.01
0.00
0.01
1.02
1.05
0.0128 x v(p x v)
2.00
1.00
1.03
1.04
1.01
1.06
1.09
1.10
1.07
W
r
Watts
1.11
1.12
1.13
1.14
1.17
1.15
1.16
cm
2
W
R
20
T
amb
0.01621
n
a
A
e
d
o
T
o
T
m
p
v
Watts /in
2
x ?t
2.862
2
0.00364
0.3
6.7E-05
W
c
=
50
2
85
200
STRUNG BUS CONDUCTOR SIZING CALCULATION FOR 132kV MAIN BUS
0.02
1
T
a
0.123
x vd
1 of 8
ABB 132kV KURLA SUBSTATION
Average of absolut temperature of air and conductor
[(T
amb
+ 273) + (T
o
+ 273)] / 2 [(50 + 273) + (85 + 273)] / 2 = K
cm inch
C
Radiation loss (W
r
)
4 4
Absolute temperature of air at ambient temperature K
Absolute temperature of air at final temperature K
4 4
DC Resistence at 85C
Operating Temperature C
Temperature at which R
20
is given C
Continuous current rating of ZEBRA ACSR
= A I
(W
c
+ W
r
) x A
surface
R
20
Watts
? /m
R = (0.0000674 [ 1 + 0.00364 (85 - 20)])
R = 0.000084
I
2
x R
85
T
2
= =
= (W
c
+ W
r
) x A
surface
= R
20
[ 1 + a (T
1
- T
2
)] ? /m
T
1
= =
R
x 35
1.127
0.0128 x v(1 x 2)
0.0451
Watts /cm
2
2.862 =
(85 - 50)
W
c
=
T
o-abs
W
r
= 36.8 x e
340.5 =
Watts /in
2
d
o
=
340.5^0.123 x v1.127
= 35
= 0.2913 W
c
=
2.02
2.03
2.04
Watts /in
2
T
a-abs
=
?t = T
o
- T
amb
=
1000
-
T
m-abs
1000
323
T
m-abs
= = 85 + 273 = 358
= 50 + 273 =
36.8 x 0.3
358 323
Watts /in
2
0.06118 W
r
= - =
1000 1000
W
r
= 0.0095
Watts /cm
2
= T
a
T
a
=
2 of 8
ABB 132kV KURLA SUBSTATION
Where,
Conductor surface area / metre length
p x d
0
x L
CURRENT RATING
Conductor Used
MAXIMUM CONTINUOUS CURRENT
MVA
1.732 x k V
System nominal voltage = kV
Lowest system voltage (- 10 %) = kV
Generator Transformer Capacity = 3 x 50 MVA
Hence = =
= Amps
For 20% Overload consideration = Amps
CHECK FOR SHORT TIME RATING
Required Cross sectional area of conductor is given by
150
1.732 x 118.8
=
I
L
=
118.8
= 764.48
A
r
=
inch
2
=
TWIN ZEBRA ACSR
764.48
0.635 4.097
cm
2
A
874.8
764.48 x 2
Current carrying capacity of on 35C temp. rise
over 50C ambient
= 1529 A
= Current carrying capacity of
A
cm
2
A
surface
(0.0451 + 0.0095) x 899.12
0.00008400
I
=
Current carrying capacity of on 35C temp. rise over
50C ambient as per calculation
A
899.12
=
=
I
=
=
3.00
Hence Selected conductor's current carrying capacity is greater than the required. Hence Safe.
150
V
s
132
2.05
Tm + 258
3.01
2.06
205.8
729
A
r
=
0.5
To + 258
31500 x 1^ 0.5
=
14 x 10
4
x log
200 + 258
0.5
85 + 258
Isc x t
0.5
14 x 10
4
x log
3 of 8
ABB 132kV KURLA SUBSTATION
Selected Cross sectional area is greater than the required. Hence Safe.
9.69 = Area of cross secion of TWIN ZEBRA ACSR
cm
2
4 of 8
ABB 132kV KURLA SUBSTATION
REFERENCES
CBIP: Manual On Thermal Overloading of Transmission Lines: Technical report No. 64 August 1988
TNEB Power Engineers Hand Book
INPUT DATA
System nominal voltage = kV
System Short circuit current = kA
Duration of Fault = sec
Type of the conductor used = SINGLE ZEBRA ACSR
(Based on annexure-B to amendment no-1)
Diameter of the conductor = cm
Number of sub conductors =
Area os cross section =
Phase to Phase spacing = cm
Temperature co - efficient of resistence at 20C = /C
Relative emissivity of the conductor surface =
Weight of the conductor = kg/cm
Resistance of conductor at 20C = O/m
Design ambient temperature = C
Initial Temperature of conductor before shortcircuit = C
Final temperature of Conductor after shortcircuit = C
Atmospheric pressure =
Minimum Velocity of wind = ft/sec (As Per Ref.No.0.01)
CHECK FOR MAXIMUM CONTINUOUS CURRENT CARRYING CAPACITY
The maximum current carrying capacity shall be calculated using the formula
Where,
= Convection loss in air = Radiation loss in air
Convection Loss (W
c
)
STRUNG BUS CONDUCTOR SIZING CALCULATION 132kV JACK BUS FOR LINE / TRF FEEDERS
0.02
1
T
a
0.123
x vd
200
6.7E-05
W
c
=
50
2
85
2.862
1
0.00364
0.3
v
Watts /in
2
x ?t
T
o
T
m
p
d
o
n
a
A
e
cm
2
W
R
20
T
amb
0.01621
1.15
1.16
1.11
1.12
1.13
1.14
1.17
1.10
1.07
W
r
Watts
1.06
1.09
1.00
1.03
1.04
1.01
0.0128 x v(p x v)
2.00
2.01
0.00
0.01
1.02
1.05
t
sc
132
31.5
1
V
s
I
sc
1.08
W
c
(W
c
+ W
r
) x A
surface
=
I
2
x R
4.845
300 d
5 of 8
ABB 132kV KURLA SUBSTATION
Average of absolut temperature of air and conductor
[(T
amb
+ 273) + (T
o
+ 273)] / 2 [(50 + 273) + (85 + 273)] / 2 = K
cm inch
C
Radiation loss (W
r
)
4 4
Absolute temperature of air at ambient temperature K
Absolute temperature of air at final temperature K
4 4
DC Resistence at 85C
Operating Temperature C
Temperature at which R
20
is given C
Continuous current rating of ZEBRA ACSR
= T
a
T
a
=
W
r
= 0.0095
Watts /cm
2
W
r
= - =
1000 1000
50 + 273 =
36.8 x 0.3
358 323
Watts /in
2
0.06118
T
m-abs
1000
323
T
m-abs
= = 85 + 273 = 358
=
Watts /in
2
T
a-abs
=
?t = T
o
- T
amb
=
1000
-
2.04
2.03
2.02
Watts /in
2
d
o
=
340.5^0.123 x v1.127
= 35
= 0.2913 W
c
=
340.5 =
T
o-abs
W
r
= 36.8 x e
= 0.0451
Watts /cm
2
2.862 =
(85 - 50)
W
c
x 35
1.127
0.0128 x v(1 x 2)
= R
20
[ 1 + a (T
1
- T
2
)] ? /m
T
1
= =
R
= 0.000084
I
2
x R
85
T
2
= =
= (W
c
+ W
r
) x A
surface
20
Watts
? /m
R = (0.0000674 [ 1 + 0.00364 (85 - 20)])
R
A I
(W
c
+ W
r
) x A
surface
R
=
6 of 8
ABB 132kV KURLA SUBSTATION
Where,
Conductor surface area / metre length
p x d
0
x L
CURRENT RATING
Conductor Used
MAXIMUM CONTINUOUS CURRENT
MVA
1.732 x k V
System nominal voltage = kV
Lowest system voltage (- 10 %) = kV
Generator Transformer Capacity = 1 x 50 MVA
Hence = =
= Amps
For 20% Overload consideration = Amps
Max. transmission Line current by Current Transformer Capacity = Amps 600
2.05
2.06
205.8
243
Hence Selected conductor's current carrying capacity is greater than the required. Hence Safe.
50
V
s
132
I
=
=
=
Current carrying capacity of on 35C temp. rise over
50C ambient as per calculation
A
899.12
=
=
A
cm
2
A
surface
(0.0451 + 0.0095) x 899.12
0.00008400
I
764.48 x 1
Current carrying capacity of on 35C temp. rise
over 50C ambient
= 764 A
= Current carrying capacity of
SINGLE ZEBRA ACSR
764.48 A
291.6
= 764.48
118.8
50
1.732 x 118.8
=
I
L
=
7 of 8
ABB 132kV KURLA SUBSTATION
CHECK FOR SHORT TIME RATING
Required Cross sectional area of conductor is given by
0.5
To + 258
Isc x t
0.5
14 x 10
4
x log
31500 x 1^ 0.5
=
14 x 10
4
x log
200 + 258
0.5
85 + 258
A
r
=
Tm + 258
3.01
3.00
=
0.635 4.097
cm
2
Area of cross secion of SINGLE ZEBRA ACSR
cm
2
A
r
=
inch
2
=
Selected Cross sectional area is greater than the required. Hence Safe.
4.845
8 of 8