G t I ti GarmentInspection

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Garment Inspection GarmentInspection
StageofGarmentInspection
AQLRandomSamplingInspection Q p g p
AQL1.5severeinspection
AQL 2.5 normal/good quality inspection AQL2.5normal/goodqualityinspection
SampleSizeCodeLetter
Single Sampling Plan normal inspection SingleSamplingPlan,normalinspection
DoubleSamplingPlan,normalinspection
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Stages of Garment Inspection StagesofGarmentInspection
PreproductionCheck
f l h k h l d l finalcheckontherawmaterialused,style,cut
InitialProductionCheck
First batch of garments is inspected make correction Firstbatchofgarmentsisinspected,makecorrection
beforebulkproduction
DuringProductionCheck
FinalRandomInspection
Checkingthetotalproductionqualitybyselectingthe
samples from the order AQL sampling inspection may samplesfromtheorder.AQLsamplinginspectionmay
beapplied
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AQL Random Sampling Inspection AQLRandomSamplingInspection
TheAQLinspectiontakesthesamplesfromagoods,inspect
them and depends on the quality of samples inspected and themanddependsonthequalityofsamplesinspectedand
decidetoacceptorrejectthem.
ThestandardisbasedonMilitaryStandard105D(MILSTD y (
105D)
Itprovideswiththesamplingplans,thenumberofsamplesto
beinspectedandtheacceptablequalitylevel(AQL)
AQL1.5isappliedtoverysevereinspectiononhighclass
i it expensiveitem.
AQL2.5isappliedwhentextilesofnormal/goodqualityare
involved involved.
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AQL (II) AQL(II)
Three types of sampling plans Threetypesofsamplingplans
single,doubleandmultiple
Each sampling plan can be performed in three Eachsamplingplancanbeperformedinthree
level
l i h d d d d d di li normal,tightenedandreduced,dependingonquality
ofproducts
I i d i l d d bl l Ingarmentindustry,singleanddoublenormal
samplingplansareapplied
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Sample Size Code Letter SampleSizeCodeLetter
The Sample Size Code Letter shows different lot TheSampleSizeCodeLettershowsdifferentlot
sizestodifferentcodeletter.
There are seven inspection level four for general Thereareseveninspectionlevel,fourforgeneral
inspectionandthreeforspecialinspection
F i i G l I i l l II Forgarmentinspection,GeneralInspectionlevelII
wouldbeused.
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Sample Size Code Letter SampleSizeCodeLetter
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SingleSamplingPlanfornormal
inspection
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DoubleSamplingPlans
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Example
SingleSamplingPlanNormalInspection
Assume AQL is 2 5% and lot size is 600 garments AssumeAQLis2.5%andlotsizeis600garments,
findoutthefollowing:
Thetotalnumberofsamplesneedtoinspect
Th bl b f h l Theacceptablenumberofthesamples
Therejectionnumberofthesamples
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Answer
l l l SingleSamplingPlan
First from Table 1 find out the code letter for lot First,fromTable1findoutthecodeletterforlot
sizeof600andinspectionlevelIIisJ
From Table 2 (single sampling plan) the letter J FromTable2(singlesamplingplan),theletter J
correspondstosamplesizesof80.
S 80 l d d i f 600 So,80samplesareneededtoinspectoutof600
AtAQL2.5%,ifdefectivegarmentsarelessthanor
equalto5,wholelotswillbeaccepted,ifitis
foundtobe6ormore,wholelotswillberejected.
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Try this one Trythisone
If the garment lot is 300 dozens and AQL is 4 0% Ifthegarmentlotis300dozens,andAQLis4.0%,
findout
the number of samples to be inspected thenumberofsamplestobeinspected
theacceptablenumberandrejectionnumber
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ExampleII
bl l l DoubleSamplingPlan
Assume AQL is 4% and lot size is 2000 garments AssumeAQLis4%andlotsizeis2000garments,
findoutfromdoublesamplingplanonthe
following: following:
Thetotalsamplesizesneedtoinspect
What is the first acceptable number Whatisthefirstacceptablenumber
Whatisthesecondacceptablenumber
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Answer
bl l l DoubleSamplingPlan
First Table 1 of 2000 lots at inspection level II is First,Table1of2000lotsatinspectionlevelIIis
letterK
Table 3 double sampling plan shows the sample Table3,doublesamplingplanshowsthesample
sizeofletterKis80.
Fi i i AQL 4% h bl Firstinspection,atAQL4%,theacceptable
numberis5,rejectionnumberis9
Ifanynumberbetween5to9,secondinspection
isneeded
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Answer
bl l l ( ) DoublesamplingPlan(II)
For second inspection the sample sizes again is 80 Forsecondinspection,thesamplesizesagainis80
AtAQL4%,thecumulatedacceptablenumberis
12 and rejection number is 13 12andrejectionnumberis13.
Conclusion
Ifthenumberofdefectivegarmentsfoundinthefirst
sampleis6,andinsecondsampleis5,makingatotal
of 11 then the whole lot of 2 000 pieces will be of11,thenthewholelotof2,000pieceswillbe
accepted.
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Trythisone
bl l l DoubleSamplingPlan
A total of 3 000 dozens of sweaters were Atotalof3,000dozensofsweaterswere
produced.AtAQL2.5%,findoutthefollowingat
double sampling plan: doublesamplingplan:
Thetotalsamplesizesneedtoinspect
Th bl b fi i i Theacceptablenumberatfirstinspection
Theacceptablenumberatsecondinspection
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