1

Presentation, 2013-02-20, Alexander Greiner

Training Turbo Transmission
T 211 re.4 + KB190 + HA
Sensors and Actuators
2 Presentation | 2013-02-20 | 2
Turbo Transmission T211re.4+KB190
Components
T211re.4+KB190
HD-Brake
converter
coupling
reversing unit
electronic control VTIC
3 Presentation | 2013-02-20 | 3
Turbo Transmission T211re.4+KB190
Components
HD-Brake
converter
coupling
reversing unit
input (engine)
output (cardan shaft)
4 Presentation | 2013-02-20 | 4
Turbo Transmission T211re.4+KB190
speed sensors
Sensor
input speed (FS_N1)
output speed (FS_N2_1)
Function
engine on / off
calculate shifting points
vehicle speed / vehicle
standstill
calculate slip coupling
calculate HD-Brake power
5 Presentation | 2013-02-20 | 5
Turbo Transmission T211re.4+KB190
speed sensors
Sensor
input speed (FS_N1)
output speed (FS_N2_1)
Function
engine on / off
calculate shifting points
vehicle speed / vehicle
standstill
calculate slip coupling
calculate HD-Brake power
6 Presentation | 2013-02-20 | 6
12V_A
0V_AC
B
A
C
f[Hz]
n
[
r
p
m
]
12V_A
Turbo Transmission T211re.4+KB190
speed sensors
speed sensor
(FS_N1, FS_N2_1)
1,4 2,9V 6,6 9,0V
7 Presentation | 2013-02-20 | 7
Turbo Transmission T211re.4+KB190
temperature sensors
Sensor
temperature oil before
heat exchanger
(TS_OEL_VWT)
temperature housing
HD-Brake (TS_RET)
Function
overheating protection
temperature-sensitive
calculation of maximal
HD-Brake power
8 Presentation | 2013-02-20 | 8
Turbo Transmission T211re.4+KB190
temperature sensors
Sensor
temperature housing
HD-Brake (TS_RET)
Function
overheating protection
temperature-sensitive
calculation of maximal
HD-Brake power
temperature oil before
heat exchanger
(TS_OEL_VWT)
9 Presentation | 2013-02-20 | 9
0V_D
B
A
t
e
m
p
[

C
]
R[Ohm]
4V
Turbo Transmission T211re.4+KB190
temperature sensors
temperature sensor
(TS_OEL_VWT, TS_RET)
10 Presentation | 2013-02-20 | 8
Turbo Transmission T211re.4+KB190
pressure sensors
Sensor
pressure
HD-Brake (DS_RET)
11
Pressure sensor
Technical Dates:
< 0,1 V (1,0 mA) broken wire
0,35 - 0,5 V Sensor ok at
(3,5 5 mA) 1000 mbar
0,5 3 V working range
(5,0 30 mA)
>3 V (30 mA) shortcutt
C
A
p
[
B
a
r
]
I[mA]
12V_B
12V_B
Turbo Transmission T211re.4+KB190
magnetic valves brake
Presentation | 2013-02-20 | 13
12 Presentation | 2013-02-20 | 10
Turbo Transmission T211re.4+KB190
proximity sensors
Sensor
position reversing A
(NS_WS_A)
position reversing B
(NS_WS_B)
Function
position detection of the
reversing unit
detection of tooth by tooth
13 Presentation | 2013-02-20 | 11
Turbo Transmission T211re.4+KB190
proximity sensors
Sensor
position reversing A
(NS_WS_A)
position reversing B
(NS_WS_B)
Function
position detection of the
reversing unit
detection of tooth by tooth
14 Presentation | 2013-02-20 | 12
12V_A
B
A
U[V]
O
N
/
O
F
F
12V_A
Turbo Transmission T211re.4+KB190
proximity sensors
1,5 2,5V 9,5 10,5V
proximity sensor
(NS_WS_A, NS_WS_B)
Position A
Position B
NS_WS_A NS_WS_B
NS_WS_A NS_WS_B
15 Presentation | 2013-02-20 | 14
Turbo Transmission T211re.4+KB190
magnetic valves brake
Actuator
magnetic valve filling
pump (PV_FP)
magnetic valve HD-Brake
Shutters (MV_RET_S)
Function
opening of the HD-Brake
shutters
regulation of HD-Brake
power
16 Presentation | 2013-02-20 | 15
Turbo Transmission T211re.4+KB190
magnetic valves reversing
Actuator
magnetic valve direction A
(MV_WS_A)
magnetic valve direction B
(MV_WS_B)
Function
change of the direction
17 Presentation | 2013-02-20 | 16
Turbo Transmission T211re.4+KB190
magnetic valves brake
Actuator
magnetic valve direction A
(MV_WS_A)
magnetic valve direction B
(MV_WS_B)
Function
change of the direction
18 Presentation | 2013-02-20 | 17
Turbo Transmission T211re.4+KB190
magnetic valves
MV_WS_A
MV_WS_B
MV_WA_1
MV_KU_1
MV_RET_S
19 Presentation | 2013-02-20 | 18
Turbo Transmission T211re.4+KB190
typical values actuators
magnetic valve
(MV_WA_1, MV_KU_1,
MV_WS_A, MV_WS_B,
MV_RET_S)
app. 12
20 Presentation | 2013-02-20 | 17
Turbo Transmission T211re.4+KB190
typical values actuators
proportional
magnetic valve
(PV_FP)
app. 18
21
Turbo Transmission T211re.4+KB190
wiring VTDC
Presentation | 2013-02-20 | 19
X1: sensor plug connection
X2: CAN terminating
X3: vehicle plug connection
X4: actuator plug connection
22 Presentation | 2013-02-20 | 20