1.0 2/2011 Original manual issue. 2.0 3/2011 Addition of missing part numbers. 3.0 3/2011 Addition of missing 32 Inch part numbers. 4.0 4/2011 Addition of KDL-37EX521/524/525. Replace pages with the latest information. (P.10, P.11, P.46, P.85) Addition of Appendix-1. 5.0 06/2011 Correction of main board KDL-32EX524 (P24) LCD Digital Color TV 9-883-492-05 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: ORIGINAL MANUAL ISSUE DATE: 2/2011 AZ2W CHASSIS Segment: P-1 KDL-22/24/26/32/40/46/55EX320,321,325,421,425,520,521,523,524,525 (AEP/UK/RUSSIA) S/N range 6,000,001-6,999,999 (WS) SERVICE MANUAL LCD Digital Color TV AZ2W CHASSIS Segment: P-1 9-883-492-05 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 3 MODEL LIST MODEL COLOR COMMANDER DEST. KDL-40EX520 Black RM-ED045 AEP KDL-40EX521 Black RM-ED045 AEP KDL-40EX523 Black RM-ED045 UK KDL-40EX524 Black RM-ED045 AEP UK KDL-40EX525 Black RM-ED045 AEP KDL-46EX520 Black RM-ED045 AEP KDL-46EX521 Black RM-ED045 AEP KDL-46EX524 Black RM-ED045 AEP UK KDL-46EX525 Black RM-ED045 AEP MODEL COLOR COMMANDER DEST. KDL-22EX320 Black RM-ED045 AEP UK RUSSIA KDL-22EX325 Black RM-ED045 AEP KDL-24EX320 Black/White RM-ED045 AEP UK RUSSIA KDL-24EX325 Black/White RM-ED045 AEP KDL-26EX320 Black RM-ED045 AEP UK RUSSIA KDL-26EX321 Black RM-ED045 AEP KDL-26EX325 Black RM-ED045 AEP KDL-32EX421 Black RM-ED045 AEP KDL-32EX425 Black RM-ED045 AEP KDL-32EX523 Black RM-ED045 UK KDL-32EX524 Black RM-ED045 AEP UK KDL-32EX525 Black RM-ED045 AEP KDL-37EX521 Black RM-ED045 AEP KDL-37EX524 Black RM-ED045 AEP UK KDL-37EX525 Black RM-ED045 AEP KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 4 WARNINGS AND CAUTIONS - ENGLISH CAUTION These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. WARNING!! An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line. CARRYING THE TV Be sure to follow these guidelines to protect your property and avoid causing serious injury. Carry the TV with an adequate number of people; larger size TVs require two or more people. Correct hand placement while carrying the TV is very important for safety and to avoid damages. SAFETY-RELATED COMPONENT WARNING!! Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 5 WARNINGS AND CAUTIONS - FRENCH ATTENTION!! Ces instructions de service sont lusage du personnel de service qualifi seulement. Pour prvenir le risque de choc lectrique, ne pas faire lentretien autre que celui contenu dans le Mode demploi moins que vous soyez qualifi faire ainsi. WARNING!! Afi n deviter tout risque delectrocution provenant dun chssis sous tension, un transformateur disolement doit etre utilis lors de tout dpannage. Le chssis de ce rcepteur est directement raccord lalimentation du secteur. POUR TRANSPORTER LE TLVISEUR Tenez compte de ce qui suit pendant linstallation du tlviseur : Dbranchez tous les cbles avant de transporter le tlviseur. Transportez le tlviseur avec le nombre de personnes appropri ; un tlviseur de grande taille doit tre transport par au moins deux personnes. Lors du transport du tlviseur, lemplacement des mains est trs important pour votre scurit, ainsi que pour viter de causer des dommages. ALERTE!! Afi n deviter tout risque delectrocution provenant dun chassis sous tension, un transformateur disolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est directement raccorde a lalimentation du secteur. ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!! Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont dune importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont limportance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsquun mauvais fonctionnement suspecte. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 6 WARNINGS AND CAUTIONS USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel, be sure you are grounded by using a wrist band. When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover. 1) Do not press on the panel or frame edge to avoid the risk of electric shock. 2) Do not scratch or press on the panel with any sharp objects. 3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time. 4) Do not expose the LCD panel to direct sunlight. 5) Avoid contact with water. It may cause a short circuit within the module. 6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.) 7) Always clean the LCD panel with a soft cloth material. 8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short. 9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS). 10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 7 When you insert / pull out FFC, please grasp a reinforcement board and main body of FFC. <GOOD> <NG> < Insertion > Please hold reinforcement board and plunge it to the depths. Please pull out FFC while pushing the upper button at the same time. Reinforce plate B board 2 1 Push!! B board FFC can reverse insertion to connector of B board. If reverse insertion FFC, all pins short-circuit, and board is broken. Upper side is GND shield Upper side is terminal <Pull out> HANDLING THE FFC WARNINGS AND CAUTIONS Reinforce plate <GOOD> <NG> KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 8 SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer: 1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors. 3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators. 4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement. 5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement. 6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. 8. For safety reasons, repairing the Power board and/or Inverter board is prohibited. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 9 SAFETY CHECK-OUT Leakage Test The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers instructions to use these instructions. 2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A). How to Find a Good Earth Ground A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms. If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B). KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 10 SELF DIAGNOSIS FUNCTION DIAGNOSTIC TEST INDICATORS When an error occurs, the STANDBY LED will flash a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the first of the problem areas. Result for all of the following diagnostic items are displayed on screen. If the screen displays a 0, no error has occurred . The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY LED flash indicators is listed in the instruction manual for the users knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur. 0.5 0.5 3 DISPLAY OF STANDBY LED FLASH COUNT SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as power sometimes shuts off or screen sometimes goes out that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen: [To Bring Up Screen Test] In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below: 5 * : Note that this differs from entering the service mode (volume +) * DISPLAY TV POWER Channel Volume STBY LED Flash time Service menu Item name (Screen Display) Diagnostic Item Description 2 MAIN_POWE Main Power Over Voltage Protection DC_ALERT DC_ALERT AUD_PROT Audio Abnormal Detection 4 BALANCER Not used TCON_ERR Not used HFR_ERR Not used P_ID_ERR Panel ID NVM Error 6 BACKLITE Back Light Error (Panel Inverter) or Power Board Error TEMP_ERR Thermal Error FAN_ERR Fan Error 8 - Software Error 9 - Not used 10 EMITTER Not used 11 - Not used 12 - Not used 3 5 7 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 11 SELF DIAGNOSIS FUNCTION [SELF DIAGNOSTIC SAMPLE SCREEN DISPLAY] Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen. After you have completed the repairs, clear the result display to 0. Clearing the Self Check Diagnostic List 1. Error history and Error count : Press the Channel 8 => Channel 0 . 2. Panel operation time : Press the Channel 7 => Channel 0 . Exiting the Self-diagnostic screen To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV. SELF CHECH <1> NEXT PAGE-> 000 RGB_SEN ---------- ---------- ---------- 00 002 MAIN_POWE ---------- ---------- ---------- 00 003 DC_ALERT ---------- ---------- ---------- 00 003 AUD_PROT ---------- ---------- ---------- 00 003 DTT_WDT ---------- ---------- ---------- 00 004 VLED ---------- ---------- ---------- 00 004 BALANCER ---------- ---------- ---------- 00 005 HFR_ERR ---------- ---------- ---------- 00 005 TCON_ERR ---------- ---------- ---------- 00 005 P_ID_ERR ---------- ---------- ---------- 00 006 BACKLITE ---------- ---------- ---------- 00 007 TEMP_ERR ---------- ---------- ---------- 00 007 FAN_ERR ---------- ---------- ---------- 00 010 EMITTER ---------- ---------- ---------- 00 011 IA ---------- ---------- ---------- 00 12345-67891-23456 Error count (00-99) Error history (Last failure time beforehand) Error history (Failure time before last) Error history (The last failure time) Item name STBY LED flash time Total operation time by hour (MAX:65535) Boot count (MAX:65535) Panel operation time by hour (MAX:65535) KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 12 Items with no part number and no description are not stocked because they are seldom required for roution service. The construction parts of an assembled part are indicated with a collation number in the remark colum. Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts. SEC 1. DISASSEMBLY AND PARTS LIST IMPORTANT: When replacing LCD Panel or Circuit Boards ensure that all Radiation Sheets and Insulation Sheets are in their correct positions in the TV set. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 13 1-1. KDL-22EX320/325 1-1-1. STAND BLOCK, REAR COVER, AC COVER REF. No. PART No. DESCRIPTION REMARK 1 WS0010301 REAR COVER (22 SYR) WS0010401 REAR COVER (22 SYR) EX325 2 WS0010501 COVER, AC(S) 3 WS0004901 STAND, PIPE L(SS) 4 WS0005001 STAND, PIPE R(SS) 5 WS0011101 STAND, HEAD P (SS) WS0002801 SCREW, +PSW M4X12 WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3 WS0005801 SCREW +BVTP 4X12 TYPE2 IT-3 WS0003201 SCREW, +PSW M3X6 W12 1-1-2. HEAD STAND, PIPE STAND DISASSEMBLY AND PARTS LIST 1 2 3 4 5 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 14 1-1. KDL-22EX320/325 1-1-3. G1A BOARD, SPEAKER, SWITCH UNIT, HMS3 BOARD, WIFI MODULE AND SIDE BRACKET REF. No. PART No. DESCRIPTION REMARK 10 WS0000401 STATIC CONVERTER (TV)-G1A 11 WS0000701 SWITCH UNIT 12 WS0002501 LOUDSPEAKER 30X100MM 13 WS0005901 POWER-SUPPLY CORD (WITH CONN.) WS0014701 POWER-SUPPLY CORD (WITH CONN.) UK ONLY 14 WS0010601 BRACKET SIDE (22/24/26) 15 WS0006201 LABEL (BAT-S MOLD SIDE) 16 WS0000101 WIRELESS LAN CARD WS0000201 WIRELESS LAN CARD RUSSIA ONLY 17 WS0001001 ANTENNA 18 WS0001101 ANTENNA 19 WS0002301 FRENEL LENS 20 WS0013701 HMS3 COMPLETE WS0006001 SCREW (+PSW) (M3X6) DISASSEMBLY AND PARTS LIST 10 11 20 19 12 12 13 14 15 16 18 17 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 15 1-1. KDL-22EX320/325 1-1-4. BATS BOARD, BEZEL, HLR2 BOARD 1-1-5. LCD PANEL REF. No. PART No. DESCRIPTION REMARK 50 WS0021601 SHEET, INSULATION (G1) 51 WS0012901 BATS COMPL (SERVICE) EX320 AEP, RU WS0013101 BATS COMPL (SERVICE) EX325 AEP WS0013001 BATS COMPL (SERVICE) EX320 IT 52 WS0001901 FLEXIBLE FLAT CABLE I1 22WS 53 WS0010701 BEZEL(22 SYR) 54 WS0013601 HLR2 MOUNT(B-O-AEP) 55 WS0006801 BRACKET, LCD (22) 56 1-811-320-11 LCD PANEL (L216SDA2) WS0020701 SCREW, +PSW M3X8 WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3 WS0006001 SCREW (+PSW) (M3X6) LCD BRACKET INSULATION SHEET DISASSEMBLY AND PARTS LIST Note: The Bezel and LCD panel use double sided tape during installation. Please refer to APPENDIX-2 for the correct procedure for disassembly and assembly methods. 51 53 56 54 52 55 50 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 16 1-2. KDL-24EX320/325 1-2-1. STAND BLOCK. REAR COVER, AC COVER REF. No. PART No. DESCRIPTION REMARK 1 WS0012101 REAR COVER (24 SYR) BLACK WS0012201 REAR COVER (24 SYR) LIGHT GREY WS0012301 REAR COVER (24 SYR) EX325 2 WS0010501 COVER, AC(S) BLACK WS0012001 COVER, AC(S) LIGHT GREY 3 WS0005101 STAND, PIPE L(S) BLACK WS0005201 STAND, PIPE L(S) WHITE 4 WS0005301 STAND, PIPE R(S) BLACK WS0005401 STAND, PIPE R(S) WHITE 5 WS0011101 STAND, HEAD P (SS) BLACK WS0012401 STAND, HEAD P (SS) WHITE WS0002801 SCREW, +PSW M4X12 BLACK WS0002801 SCREW, +PSW M4X12 LIGHT GREY WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3 WS0005801 SCREW +BVTP 4X12 TYPE2 IT-3 WS0003201 SCREW, +PSW M3X6 W12 BLACK WS0020801 SCREW, +PSW M3X6 W12 LIGHT GREY 1-2-2. HEAD STAND, PIPE STAND DISASSEMBLY AND PARTS LIST 1 2 3 4 5 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 17 REF. No. PART No. DESCRIPTION REMARK 10 WS0000501 STATIC CONVERTER (TV)-G1B 11 WS0000701 SWITCH UNIT BLACK WS0000801 SWITCH UNIT LIGHT GREY 12 WS0002501 LOUDSPEAKER 30X100MM 13 WS0005901 POWER-SUPPLY CORD (WITH CONN.) WS0014701 POWER-SUPPLY CORD (WITH CONN.) UK ONLY 14 WS0010601 BRACKET SIDE (22/24/26) BLACK WS0006701 BRACKET SIDE (22/24/26) LIGHT GREY 15 WS0006201 LABEL (BAT-S MOLD SIDE) BLACK WS0006301 LABEL (BAT-S MOLD SIDE) WHITE 16 WS0000101 WIRELESS LAN CARD WS0000201 WIRELESS LAN CARD RUSSIA ONLY 17 WS0001001 ANTENNA 18 WS0001101 ANTENNA 19 WS0002301 FRENEL LENS BLACK WS0002401 FRENEL LENS WHITE 20 WS0013701 HMS3 COMPLETE WS0006001 SCREW (+PSW) (M3X6) DISASSEMBLY AND PARTS LIST 1-2. KDL-24EX320/325 1-2-3. G1B BOARD, SPEAKER, SWITCH UNIT, HMS3 BOARD, WIFI MODULE AND SIDE BRACKET 10 11 12 12 14 20 19 13 15 16 18 17 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 18 INSULATION SHEET 51 DISASSEMBLY AND PARTS LIST REF. No. PART No. DESCRIPTION REMARK 50 WS0021601 SHEET, INSULATION (G1) 51 WS0013901 BATS COMPL (SERVICE) EX320 AEP, RU WS0015401 BATS COMPL (SERVICE) EX325 AEP WS0014001 BATS COMPL (SERVICE) EX320 IT 52 WS0002701 FLEXIBLE PRINT CIRCUIT I1 24S 53 WS0009701 BEZEL(24 SYR) BLACK WS0009801 BEZEL(24 SYR) WHITE 54 WS0013601 HLR2 MOUNT(B-O-AEP) BLACK WS0013801 HLR2 MOUNT(W-O-AEP) WHITE 55 1-811-316-11 LCD PANEL (A24V0) WS0002801 SCREW, +PSW M4X12 WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3 WS0006001 SCREW (+PSW) (M3X6) 1-2. KDL-24EX320/325 1-2-4. BATS BOARD, BEZEL, HLR2 BOARD 1-2-5. LCD PANEL LCD BRACKET Note: The Bezel and LCD panel use double sided tape during installation. Please refer to APPENDIX-2 for the correct procedure for disassembly and assembly methods. 55 53 54 52 50 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 19 3 1-3. KDL-26EX320/321/325 1-3-1. STAND BLOCK, REAR COVER, AC COVER REF. No. PART No. DESCRIPTION REMARK 1 WS0010801 REAR COVER (26 SYR) WS0010901 REAR COVER (26 SYR) EX325 2 WS0010501 COVER, AC(S) 3 WS0005101 STAND, PIPE L(S) 4 WS0005301 STAND, PIPE R(S) 5 WS0011101 STAND, HEAD P (SS) 6 WS0011001 STAND, HEAD(S2) 7 WS0021101 NECK(S2) 8 WS0004501 STAND, BASE(M2) WS0002801 SCREW, +PSW M4X12 WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3 WS0005801 SCREW +BVTP 4X12 TYPE2 IT-3 WS0003201 SCREW, +PSW M3X6 W12 WS0007001 USER SCREW ST 1-3-2a. HEAD STAND, PIPE STAND (EX320/EX325) DISASSEMBLY AND PARTS LIST 1 2 1-3-2b. HEAD STAND, NECK AND BASE STAND (EX321) 8 7 6 4 5 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 20 1-3. KDL-26EX320/321/325 1-3-3. G1B BOARD, SPEAKER, SWITCH UNIT, HMS3 BOARD, WIFI MODULE REF. No. PART No. DESCRIPTION REMARK 10 WS0000501 STATIC CONVERTER (TV)-G1B 11 WS0000701 SWITCH UNIT 12 WS0002501 LOUDSPEAKER 30X100MM 13 WS0005901 POWER-SUPPLY CORD (WITH CONN.) WS0014701 POWER-SUPPLY CORD (WITH CONN.) UK ONLY 14 WS0010601 BRACKET SIDE (22/24/26) 15 WS0006201 LABEL (BAT-S MOLD SIDE) 16 WS0000101 WIRELESS LAN CARD WS0000201 WIRELESS LAN CARD RUSSIA ONLY 17 WS0001001 ANTENNA 18 WS0001101 ANTENNA 19 WS0002301 FRENEL LENS 20 WS0013701 HMS3 COMPLETE WS0006001 SCREW (+PSW) (M3X6) DISASSEMBLY AND PARTS LIST 10 11 20 19 12 12 14 13 15 16 18 17 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 21 1-3. KDL-26EX320/321/325 1-3-4. BATS BOARD, BEZEL, HLR2 BOARD 1-3-5. LCD PANEL REF. No. PART No. DESCRIPTION REMARK 50 WS0021601 SHEET, INSULATION (G1) 51 WS0012901 BATS COMPL (SERVICE) EX320/321 AEP, RU WS0013101 BATS COMPL (SERVICE) EX325 AEP WS0013001 BATS COMPL (SERVICE) EX320 IT 52 WS0002001 FLEXIBLE FLAT CABLE I1 26WS 53 WS0011201 BEZEL(26 SYR) 54 WS0013601 HLR2 MOUNT(B-O-AEP) 55 1-811-321-11 LCD PANEL (L26SDA2) WS0020701 SCREW, +PSW M3X8 WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3 WS0006001 SCREW (+PSW) (M3X6) LCD BRACKET INSULATION SHEET DISASSEMBLY AND PARTS LIST Note: The Bezel and LCD panel use double sided tape during installation. Please refer to APPENDIX-2 for the correct procedure for disassembly and assembly methods. 51 55 53 54 52 50 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 22 1-4. KDL-32EX421/425/523/524/525 1-4-1. STAND BLOCK 1-4-2. HEAD STAND, NECK AND BASE STAND 3 DISASSEMBLY AND PARTS LIST 2 1 REF. No. PART No. DESCRIPTION REMARK 1 WS0011401 STAND, HEAD(M9) 2 WS0003401 NECK(M9) EX421,523,524,525 WS0003501 NECK(M9) EX425 3 WS0011501 STAND, BASE(M2) EX421 WS0004501 STAND, BASE(M2) EX421,523,524,525 WS0002901 SCREW, +PSW M5X16 WS0007001 USER SCREW ST KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 23 REF. No. PART No. DESCRIPTION REMARK 10 WS0009901 REAR COVER(32) EX425,525 WS0015101 REAR COVER(32) EX421,523,524 11 WS0011801 COVER, AC(M) 12 WS0000301 STATIC CONVERTER (TV)-GE2A 13 WS0011301 BRACKET SIDE (BAT-V32) MOLD 14 WS0006101 LABEL(BAT-V MOLD SIDE) WS0015301 LABEL(BAT-V MOLD SIDE) EX523 15 WS0000701 SWITCH UNIT 16 WS0030401 LOUDSPEAKER 17 WS0005901 POWER-SUPPLY CORD (WITH CONN.) WS0014701 POWER-SUPPLY CORD (WITH CONN.) UK ONLY WS0003201 SCREW, +PSW M3X6 W12 WS0004701 SCREW, ORNAMENTAL M6X12 WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3 WS0006901 JOINT STAND WS0005801 SCREW, +BVTP 4X12 TYPE2 IT-3 DISASSEMBLY AND PARTS LIST 1-4. KDL-32EX421/425/523/524/525 1-4-3. REAR COVER, AC COVER 1-4-4. GE2A BOARD, SWITCH UNIT, SPEAKER 10 11 12 15 16 17 16 13 14 Note: When removing the rear cover, care must be taken to avoid damage to the rear cover and power supply cord. For removal of the rear cover and power supply cord, please refer to APPENDIX-1. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 24 REF. No. PART No. DESCRIPTION REMARK 20 WS0004801 SHEET, INSULATION (G10) 21 * WS0009001 CONNECTOR ASSY 28P 22 WS0013401 BAT-V COMPL (SERVICE) EX425 WS0014301 BAT-V COMPL (SERVICE) EX421, 523, 524 WS0014401 BAT-V COMPL (SERVICE) EX525 WS0013301 BAT-V COMPL (SERVICE) EX421(IT) WS0030301 FFCWITH CONNECTOR l1 32S EX523,524,525 23 WS0009301 HARNESS ASSY 24 * WS0015001 HARNESS ASSY EX523 * WS0013601 HLR2 MOUNT(B-O-AEP) 25 WS0002301 FRENEL LENS 26 * WS0013701 HMS3 MOUNT 27 WS0011701 BRACKET, PANEL (H) 28 WS0011601 BRACKET, PANEL (C) 29 1-811-323-11 LCD PANEL (S32ESB) EX421,425 30 1-811-324-12 LCD PANEL (S32ESL) EX523,524,525 WS0004401 BEZEL(32 SYR) 31 WS0015201 BEZEL(32 SYR) EX523 WS0006001 SCREW (+PSW) (M3X6) DISASSEMBLY AND PARTS LIST 1-4. KDL-32EX421/425/523/524/525 1-4-5. BAT-V BOARD, HLR2 BOARD, HMS3 BOARD 1-4-6. LCD PANEL, BEZEL Note: The Bezel and LCD panel use double sided tape during installation. Please refer to APPENDIX-2 for the correct procedure for disassembly and assembly methods. 21 23 22 24 25 26 27 29 29 28 31 30 20 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 25 REF. No. PART No. DESCRIPTION REMARK 1 WS0012601 STAND, HEAD(ML9) 2 WS0014801 NECK(ML9) 3 WS0012701 STAND, BASE(ML2) SCREW, +PSW M5X16 IN BAG, ASSY USER SCREW ST IN BAG, ASSY 1-5. KDL-37EX521/524/525 1-5-1. STAND BLOCK 1-5-2. HEAD STAND, NECK AND BASE STAND DISASSEMBLY AND PARTS LIST 3 2 1 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 26 REF. No. PART No. DESCRIPTION MARK 10 WS0029301 REAR COVER(37) EX521, EX524 WS0029601 REAR COVER(37) EX525 11 WS0011801 COVER, AC(M) 12 WS0000301 STATIC CONVERTER (TV)-GE2A 13 WS0011301 BRACKET SIDE (BAT-V) MOLD 14 WS0006101 LABEL(BAT-V MOLD SIDE) 15 WS0000701 SWITCH UNIT 16 WS0002601 LOUDSPEAKER 17 WS0005901 POWER-SUPPLY CORD (WITH CONN.) WS0014701 POWER-SUPPLY CORD (WITH CONN.) UK ONLY WS0003201 SCREW, +PSW M3X6 W12 WS0004701 SCREW, ORNAMENTAL M6X12 WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3 WS0006901 JOINT STAND WS0005801 SCREW, +BVTP 4X12 TYPE2 IT-3 DISASSEMBLY AND PARTS LIST 1-5. KDL-37EX521/524/525 1-5-3. REAR COVER, AC COVER 1-5-4. GE2A BOARD, SWITCH UNIT, SPEAKER 10 11 12 15 16 17 16 13 14 Note: When removing the rear cover, care must be taken to avoid damage to the rear cover and power supply cord. For removal of the rear cover and power supply cord, please refer to APPENDIX-1. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 27 DISASSEMBLY AND PARTS LIST 1-5. KDL-37EX521/524/525 1-5-5. BAT-V BOARD, HLR2 BOARD, HMS3 BOARD 1-5-6. LCD PANEL, BEZEL INSULATION SHEET REF. No. PART No. DESCRIPTION REMARK 20 WS0004801 SHEET, INSULATION (G10) 21 * WS0028901 CONNECTOR ASSY 28P 22 WS0014101 BAT-V COMPLETE EX521 AEP WS0014201 BAT-V COMPLETE EX521 IT WS0014301 BAT-V COMPLETE EX524 WS0014401 BAT-V COMPLETE EX525 23 * WS0029001 FLEXIBLE FLAT CABLE I1 37S 24 * WS0030901 HARNESS ASSY 25 WS0013601 HLR2 MOUNT(B-O-AEP) 26 * WS0002301 FRENEL LENS 27 WS0013701 HMS3 MOUNT 28 WS0011701 BRACKET, PANEL (H) 29 WS0011601 BRACKET, PANEL (C) 30 1-811-318-11 LCD PANEL (A37VO) 31 WS0028601 BEZEL(37 SYR) WS0006001 SCREW (+PSW) (M3X6) WS0015701 SCREW +BVTP 3X8 TYPE2 IT-3 Note: The Bezel and LCD panel use double sided tape during installation. Please refer to APPENDIX-2 for the correct procedure for disassembly and assembly methods. 21 23 22 24 25 26 27 29 28 31 30 29 20 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 28 1-6. KDL-40EX523/524/525 1-6-1. STAND BLOCK 1-6-2. HEAD STAND, NECK AND BASE STAND DISASSEMBLY AND PARTS LIST REF. No. PART No. DESCRIPTION REMARK 1 WS0012601 STAND, HEAD(ML9) 2 WS0014801 NECK(ML9) 3 WS0012701 STAND, BASE(ML2) WS0002901 SCREW, +PSW M5X16 WS0007001 USER SCREW ST 3 2 1 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 29 DISASSEMBLY AND PARTS LIST 1-6. KDL-40EX523/524/525 1-6-3. REAR COVER, AC COVER 1-6-4. GE3A BOARD, SWITCH UNIT, SPEAKER REF. No. PART No. DESCRIPTION REMARK 10 WS0007401 REAR COVER(40) EX523, EX524 WS0007501 REAR COVER(40) EX525 11 WS0011801 COVER, AC(M) 12 WS0000601 STATIC CONVERTER (TV)-GE3A 13 WS0007101 BRACKET SIDE (BAT-V) MOLD 14 WS0006401 LABEL,SHEET(BAT-V MOLD SIDE) EX524, EX525 WS0006501 LABEL,SHEET(BAT-V MOLD SIDE) EX523 15 WS0000701 SWITCH UNIT 16 WS0002601 LOUDSPEAKER 17 WS0005901 POWER-SUPPLY CORD (WITH CONN.) WS0014701 POWER-SUPPLY CORD (WITH CONN.) UK ONLY WS0003201 SCREW, +PSW M3X6 W12 WS0004701 SCREW, ORNAMENTAL M6X12 WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3 WS0006901 JOINT STAND WS0005801 SCREW, +BVTP 4X12 TYPE2 IT-3 10 11 12 15 16 17 16 13 14 Note: When removing the rear cover, care must be taken to avoid damage to the rear cover and power supply cord. For removal of the rear cover and power supply cord, please refer to APPENDIX-1. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 30 DISASSEMBLY AND PARTS LIST 1-6. KDL-40EX523/524/525 1-6-5. BAT-V BOARD, HLR2 BOARD, HMS3 BOARD 1-6-6. LCD PANEL, BEZEL REF. No. PART No. DESCRIPTION REMARK 20 WS0015601 SHEET, INSULATION (G4) 21 * WS0009101 CONNECTOR ASSY 28P 22 WS0014301 BAT-V COMPLETE EX523, EX524 WS0014401 BAT-V COMPLETE EX525 23 * WS0021001 FFCWITH CONNECTOR l1 40S 24 * WS0009401 HARNESS ASSY EX524, EX525 * WS0014501 HARNESS ASSY EX523 25 WS0013601 HLR2 MOUNT(B-O-AEP) 26 * WS0002301 FRENEL LENS 27 WS0013701 HMS3 MOUNT 28 WS0011701 BRACKET, PANEL (H) 29 WS0011601 BRACKET, PANEL (C) 30 1-811-325-12 LCD PANEL (S40ESL) 31 WS0004301 BEZEL(40 SYR) EX524, EX525 WS0014901 BEZEL(40 SYR) EX523 WS0006001 SCREW (+PSW) (M3X6) Note: The Bezel and LCD panel use double sided tape during installation. Please refer to APPENDIX-2 for the correct procedure for disassembly and assembly methods. 21 23 22 24 25 26 27 29 28 31 30 29 20 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 31 1-7. KDL-46EX520/521/524/525 1-7-1. STAND BLOCK 1-7-2. HEAD STAND, NECK AND BASE STAND DISASSEMBLY AND PARTS LIST REF. No. PART No. DESCRIPTION REMARK 1 WS0012601 STAND, HEAD(ML9) 2 WS0003801 NECK(L9) 3 WS0012801 STAND, BASE(L2) WS0002901 SCREW, +PSW M5X16 WS0007001 USER SCREW ST 3 2 1 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 32 DISASSEMBLY AND PARTS LIST 1-7. KDL-46EX520/521/524/525 1-7-3. REAR COVER, AC COVER 1-7-4. GE2A BOARD, SWITCH UNIT, SPEAKER, WIFI MODULE REF. No. PART No. DESCRIPTION REMARK 10 WS0007201 REAR COVER(46) EX520,EX521,EX524 WS0007301 REAR COVER(46) EX525 11 WS0011801 COVER, AC(M) 12 WS0000601 STATIC CONVERTER (TV)-GE3A 13 WS0007101 BRACKET SIDE (BAT-V) MOLD 14 WS0006401 LABEL,SHEET(BAT-V MOLD SIDE) EX521,EX524,EX525 WS0006501 LABEL,SHEET(BAT-V MOLD SIDE) EX520 15 WS0000701 SWITCH UNIT 16 WS0002601 LOUDSPEAKER 17 WS0005901 POWER-SUPPLY CORD (WITH CONN.) WS0014701 POWER-SUPPLY CORD (WITH CONN.) UK ONLY WS0003201 SCREW, +PSW M3X6 W12 WS0004701 SCREW, ORNAMENTAL M6X12 WS0010101 SCREW +BVTP 3X12 TYPE2 IT-3 WS0006901 JOINT STAND WS0005801 SCREW, +BVTP 4X12 TYPE2 IT-3 10 11 12 15 16 17 16 13 14 Note: When removing the rear cover, care must be taken to avoid damage to the rear cover and power supply cord. For removal of the rear cover and power supply cord, please refer to APPENDIX-1. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 33 REF. No. PART No. DESCRIPTION REMARK 20 WS0015601 SHEET, INSULATION (G4) 21 * WS0009201 CONNECTOR ASSY 28P 22 WS0014101 BAT-S COMPLETE EX520/521 AEP WS0014401 BAT-S COMPLETE EX525 AEP WS0014301 BAT-S COMPLETE EX524 AEP WS0014201 BAT-S COMPLETE EX521 IT 23 * WS0002201 FFCWITH CONNECTOR l1 46S 24 * WS0009501 HARNESS ASSY * WS0009601 HARNESS ASSY EX520 25 WS0013601 HLR2 MOUNT(B-O-AEP) 26 * WS0002301 FRENEL LENS 27 WS0013701 HMS3 MOUNT 28 WS0011701 BRACKET, PANEL (H) 29 WS0011601 BRACKET, PANEL (C) 30 1-811-326-11 LCD PANEL (S46ESL) 31 WS0004001 BEZEL(46 SYR) WS0004201 BEZEL(46 SYR) EX520 WS0006001 SCREW (+PSW) (M3X6) DISASSEMBLY AND PARTS LIST 1-7. KDL-46EX520/521/524/525 1-7-5. BAT-V BOARD, HLR2 BOARD, HMS3 BOARD 1-7-6. LCD PANEL, BEZEL Note: The Bezel and LCD panel use double sided tape during installation. Please refer to APPENDIX-2 for the correct procedure for disassembly and assembly methods. 21 23 22 24 25 26 27 28 31 30 20 29 29 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 34 1-8-1. MISCELLANEOUS 22 Inches WS0021301 BAG, SCREW ASSY (PS) - See note on page 32. WS0003901 CLAMPER, CABLE WS0003301 SHEET, RADIATION (BAT-L/V) - Not shown. WS0008901 CONNECTOR ASSY 14P CN6201 (G1A) - PANEL (1) WS0008101 CONNECTOR ASSY 28P CN6001 (BAT-S) - CN6002 (BAT-S) - CN6701 (G1A) (1) WS0008401 HARNESS ASSY CN9006 (BAT-S) - CN100 (HLR2) - WIFI - HMS3 - SW / CN4601 (BAT-S) - SP (1) 24 Inches WS0021301 BAG, SCREW ASSY (PS) - See note on page 32. WS0003901 CLAMPER, CABLE WS0003301 SHEET, RADIATION (BAT-L/V) - Not shown. WS0008801 CONNECTOR ASSY 14P CN6201 (G1A) - PANEL (1) WS0008201 CONNECTOR ASSY 28P CN6001 (BAT-S) - CN6002 (BAT-S) - CN6701 (G1B) (1) WS0008501 HARNESS ASSY CN9006 (BAT-S) - CN100 (HLR2) - WIFI - HMS3 - SW / CN4601 (BAT-S) - SP (1) 26 Inches WS0021301 BAG, SCREW ASSY (PS) - See note on page 32. WS0003901 CLAMPER, CABLE WS0003301 SHEET, RADIATION (BAT-L/V) - Not shown. WS0008701 CONNECTOR ASSY 14P CN6201 (G1A) - PANEL (1) WS0008301 CONNECTOR ASSY 28P CN6001 (BAT-S) - CN6002 (BAT-S) - CN6701 (G1B) (1) WS0008601 HARNESS ASSY CN9006 (BAT-S) - CN100 (HLR2) - WIFI - HMS3 - SW / CN4601 (BAT-S) - SP (1) 1-8. OTHER PARTS DISASSEMBLY AND PARTS LIST KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 35 32 Inches WS0020901 BAG, SCREW ASSY (M) - See note below. Note WS0003901 CLAMPER, CABLE The "Bag , Screw Assy (PS)" contains the following:- WS0003301 SHEET, RADIATION (BAT-L/V) - Not shown. Screw, +PSW M4x12 (4 pcs.) 37 Inches The "Bag , Screw Assy (M)" contains the following:- WS0020901 BAG, SCREW ASSY (M) - See note below. Screw, +PSW M5x16 (3 pcs.) WS0003901 CLAMPER, CABLE Hex Wrench (1pc.) WS0003301 SHEET, RADIATION (BAT-L/V) - Not shown. User Screw ST (3 pcs.) 40 Inches The "Bag , Screw Assy (L)" contains the following:- WS0020901 BAG, SCREW ASSY (M) - See note below. Screw, +PSW M5x16 (3 pcs.) WS0003901 CLAMPER, CABLE Hex Wrench (1pc.) WS0003301 SHEET, RADIATION (BAT-L/V) - Not shown. User Screw ST (4 pcs.) 46 Inches WS0015501 BAG, SCREW ASSY (L) - See note below. WS0003901 CLAMPER, CABLE WS0003301 SHEET, RADIATION (BAT-L/V) - Not shown. DISASSEMBLY AND PARTS LIST KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 36 1-8-2. COMMON PARTS *WS0005601 TAPE (3M 1350FW-1)15MMX66M WHT 1 ROLL 1-8-3. ACCESSORIES *WS0014601 MANUAL, INSTRUCTION - EX320 AEP, EX523, EX524 *WS0007601 MANUAL, INSTRUCTION - EX320 AEP, EX421 AEP, EX520 AEP, EX521 AEP *WS0007701 MANUAL, INSTRUCTION - EX320 AEP, EX421 AEP, EX520 AEP, EX521 AEP, EX524 AEP *WS0007801 MANUAL, INSTRUCTION - EX320 RU, EX321 AEP, EX421 AEP, EX521 AEP *WS0007901 MANUAL, INSTRUCTION - EX325 AEP, EX425 AEP, EX525 AEP *WS0029201 MANUAL, INSTRUCTION - EX320 IT, EX421 IT, EX521 IT *WS0008001 MANUAL, INSTRUCTION - 32EX525 AEP, 40EX525 AEP WS0000901 REMOTE COMMANDER (RM-ED045) DISASSEMBLY AND PARTS LIST KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 37 CHASSIS SERVICE 000 WYVERN 000 S2_NOISE_TH 32 Item name Category name Data SEC 2. ADJUSTMENT HOW TO ENTERING SERVICE MODE 1) Turn on the main power switch to place this set in standby mode. 2) Press the buttons on the remote commander as follows, and entering service mode. 3) Service mode display. Note: First of all, when you enter Service Mode, you can see Digital service mode. Whenever you press OPTIONS or JUMP on remote, each service mode is changed. Digital -> Chassis -> VPC Press OPTIONS or JUMP button Item number Category number 5 DISPLAY TV POWER Channel Volume DIGITAL SERVICE 001 OP 000 VERS --- <MAIN> <EXT> DM1.301W00AA RF:01.05 WF1.003W00AA WF:2.0.0.99 DF1.001W00AA WF:0B YM1.010W00AA CAM:X.XXX DB2.105W00AA FD:XXXX (DM1.301W00AA) DD1.016W00AA WP0.521W00AA <PEM> MID:1C117081 PM1.012W00LU PID:04020000 PB1.000W00LU PNL:LTY320AB01 PL1.011J46LUX POP:X.XXX PD1.011J46LUX KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 38 ADJUSTMENT 4) How to use the remote commander. 5) After entering service mode, then turn off the power switch. <Test>+<TV>/<Display><5><Vol Up><Power> Service mode on <Other> / <Power off + on> Service mode off <Jump> / <Option> <Mute> + <0> <10 or 0> <9> + <0> <8> + <Mute> + <0> <3>/<6> <2>/<5> <1>/<4> The flow of control Change module Write data Execute Read data Test reset Data up / down Category up / down Item up / down Function KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 39 ADJUSTMENT WHITE BALANCE ADJUSTMENT Note: Please execute this adjustment if necessary. Change Data of VPC service mode. (006 WB category) a. Press 1 or 4 on remote to select WB adjustment menu. b. Change data by pressing 3 or 6. Each range of these items is 0~255. c. Press mute 0 on remote to save the data. SERVICE comment is changed to WRITE, indicating writing process. d. After a while, WRITE comment returns to SERVICE, which means writing process is done. . VPC SERVICE 006 WB 000 R_DRV 128 VPC SERVICE 006 WB 001 G_DRV 128 VPC SERVICE 006 WB 002 B_DRV 128 VPC SERVICE 006 WB 003 R_BKG 128 VPC SERVICE 006 WB 004 G_BKG 128 VPC SERVICE 006 WB 005 B_BKG 128 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 40 ADJUSTMENT VCOM ADJUSTMENT Note: Please execute this adjustment if necessary. 1) Change Data of Digital service mode. a. Select 003 DIG_SRV_MODE category by pressing 2 / 5 on remote. b. Press 0 to go to TEST PATTERN Mode. c. Press Enter or 12 to go into Video TEST PATTERN. d. Press 7 or 8 to select the test pattern. e. Press Enter or 12 twice to show the VCOM TEST PATTERN. DIGITAL (DIG_SRV_MODE) SERVICE TEST PATTERN --> 1 Video *1 White 2 Ramp 3 R Raster 4 G Raster 5 B Raster 6 Color Bar 7 VCOM Pattern1 8 VCOM Pattern2 9 O Please input a white level. (00-10) KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 41 ADJUSTMENT 2) Change Data of VPC service mode. a. Select 002 VCOM category by pressing 2 / 5 on remote. b. Select 000 ENABLE item by pressing 1 / 4 on remote. c. Change ENABLE from 0 to 1 to enable VCOM adjustment. VPC SERVICE 002 VCOM 000 ENABLE 0 d. Select 001 ADJUST item by pressing 1 / 4 on remote.. . e. Change data by pressing 3 / 6 on remote. f. Finish the adjustment when the picture seems OK. VPC SERVICE 002 VCOM 001 ADJUST 64 3) Change Data of Digital service mode. a. Select 007 VCOM category by pressing 2 / 5 on remote. b. Change data from 1 to 0 by pressing 3 on remote. c. Confirm the final result of the VCOM adjustment. d. If OK, Finish the VCOM adjustment. If NG, pressing 6 to show the OSD again and go back to VCOM adjustment 2)-d. VPC SERVICE 010 VCOM 000 SRV_OSD_EN 1 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 42 SAVE CHANGING DATA 1) Change Data of Chassis or VPC service mode 2) Write data for Chassis or VPC service mode a. Press Mute on remote. It shows green SERVICE changes to green WRITE. b. Press 0 or enter on remote. Green WRITE changes to red WRITE. It indicate writing is processing. c. After a while, red WRITE changes to green SERVICE. Writing process is done at this point. 3) TV reboot is necessary for applying data change. ADJUSTMENT CHASSIS WRITE 000 WYVERN 000 S2_NOISE_TH 32 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 43 DIGITAL(DIG_SRV_MODE) SERVICE TEST_PATTERN *1 Video 2 Audio DIGITAL SERVICE 003 DIG_SRV_MODE 000 TEST_PATTERN --- DIGITAL SERVICE 004 TUNER 000 !A_NOSIG_DET 001 ADJUSTMENT CHANGE DATA Note: Digital service mode dont have to Save. (except 002 MODEL and 005 CHAPRESET category) 1) Change Data of Digital service mode. (except 003 DIG_SRV_MODE category) a. Press 2 / 5 on remote to select (up / down) category. b. Press 1 / 4 on remote to select (up / down) Item. c. Press 0 / 10 on remote to select item. 2) Change Data of Digital service mode. ( 003 DIG_SRV_MODE category) 003 DIG_SRV_MODE is one category of Digital service mode. Please note because this operation is special. a. Press 2 / 5 on remote to select 003 DIG_SRV_MODE. b. Press 1 / 4 on remote to select (up / down) Item. c. Press 0 / 10 on remote to select item. d. Press number key 1~9 directly. * stamp move. e. Press 12 / enter / select to decide and advance next step. Press return, when returning on the previous page. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 44 ADJUSTMENT 3) Write data for Digital service mode. ( 002 MODEL category) Note: This procedure operation, when replaced the B board. Note: Do not write a wrong segment or destination information in Product ID. When the wrong setting is written, TV may not operate. 000 SEG -----------------Select JDM code information 001 DEST ---------------Select destination information 002 MODELNAME ---Select model name 004 SERIAL ------------ Can be set only once for the new board a. Change data for each model. b. Press Mute, 0 on remote sequentially. It shows red WRITE. It indicate writing is processing. c. After a while. Red WRITE disappears. Writing process is done after a while. DIGITAL SERVICE 002 MODEL 000 SEG I-1 Write KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 45 ADJUSTMENT SET TO SHIPPING CONDITION How to do shipping condition. a. Move to Digital service mode. Press 8 on remote. It shows green SERVICE changes to green RST-. Press mute on remote. Added green EXE after green RST- . d. Press 0 on remote. Green EXE-RST changes to red EXE-RST. It indicate writing is processing. After a while, red EXE-RST changes to green SERVICE. And all LED lights. Writing process is done at this point. <Another way> You can set to shipping condition w/o entering Service Mode. -> Cursor Up on remote + Power Key on Front panel. TIMER Standby POWER KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 46 ADJUSTMENT HDD REC SETTING DIGITAL (REC_SETTING) SERVICE REC_SETTING 1 Key Copy *2 HDD Re-Register (x) HDDs OK ( xx ) HDD Re-Register a. Press 2 to select HDD Re-Register Item. b. . Press Enter or 12 twice to execute the command. c. If OK, xx= x+1 If NG, xx=x KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 47 SEC 3. TROUBLE SHOOTING 3-1. TRIAGE CHART Note: Main board and Power board is different in name every inch. Therefore this section displays difference point in "*". No Power Remote Network Audio Skype 2 3 5 6 7 8 No Green Power LED (Dead Set) Stationary colored lines or dots No video one of Inputs No video all Inputs No Remote Wireless can't connect No Audio Skype Can't Work B* BOARD G* BOARD HLR2 BOARD SPEAKER Skype MODULE WIFI MODULE LVDS CABLE T-CON LCD PANEL Problem POWER POWER AUDIO PANEL (TCON) PANEL (INVERTER) TEMP Software : doubtful part : Few possibility Reference Video - missing or distorted Symptoms - Shutdown. Power LED blinking red diagnostics sequences KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 48 TROUBLE SHOOTING 3-2. FLOW CHART START Does the Power Led stay on when the TV is switched on ? Is the Standby Led blink ? Is the Picture and Sound OK ? END See No Power See Standby LED Blink See No Picture / No Sound Is the network connection OK? See Cant connect network No Yes Yes No No Yes Do the buttons on the TV & Remote Commander work properly? See TV/ Commander button malfunction No No Yes No Yes See Skype malfunction No Is the Skype function OK? See HDD Rec malfunction No Is the HDD Rec function OK? Yes Yes KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 49 TROUBLE SHOOTING 3-3. NO POWER No Power Check STBY 3.3V at 10 pin of CN6001 on the B* Board Harness G* Board Replace Between G* Board to B* Board Harness B* Board NG OK NG OK KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 50 1) 2 times blinking (Main Power Error) TROUBLE SHOOTING 3-4. STANDBY LED BLINK 2 times blinking Check REG12V at pins 2/3 of CN6001 on the B* Board B* Board Harness G* Board Replace Between G* Board to B* Board Harness 12V NG 12V OK NG OK KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 51 TROUBLE SHOOTING 2) 3 times blinking (DC Alert, Audio Error and Communication Error) 3 times blinking Check D+1.2V at pin 14 of IC6005 on the B* Board F6001,IC6005,etc (B* Board) Speaker Check +3.3V_MAIN at pins 9/10 of CN9003 on the B* Board Check Speaker Impedance at SP Connector F6003,IC6003,etc (B* Board) Check AUDIO+12.5V at pin 8/9 of CN6001 on the B* Board G* Board Check +12.5V at F4601 on the B* Board F4601,IC4601,etc (B* Board) IC4601,etc (B* Board) DC_ALERT NG OK AUDIO AUDIO FE/BE Communication NG OK NG OK NG OK NG OK KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 52 TROUBLE SHOOTING 3) 5 times blinking (T-con Error) 5-time blinking Check PANEL_VCC at pin 1 of CN6001 on on the B* Board G* Board Replace the Harness Between G* and Panel (a) Replace the LVDS Harness Panel (T-con) change B* Board Harness LVDS Harness Panel (T-con) about 5V : 22 Model about 12V : ex. 22 Model (a) exclude 60Hz Panel Model NG OK NG Symptom improvement Symptom improvement Symptom improvement NG NG RGB sensor Change RGB Sensor (b) Only for Y* Models Symptom improvement KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 53 TROUBLE SHOOTING 4) 6 times blinking (Backlight Error) 6-time blinking Check BL_ERR at pin 7 of CN6002 on the B* Board B* Board Under 2.65V G* board NG Over 2.65V Symptom improvement Change G* Board Panel KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 54 TROUBLE SHOOTING 5) 7 times blinking (Temperature Error) 7 times blinking Setting circumstance is OK? Temperature, Ventilation, etc. Set to another Location, etc. NO YES Change B* Board, and Aging a few hours B* Board OK Panel 6) 8 times blinking (Software Error) 8 times blinking If the Symptom Improved by changing the WIFI module B* Board NO WIFI Module YES KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 55 TROUBLE SHOOTING 3-5. NO PICTURE No Picture Press HOME Key XMB (Menu) displayed? B* Board Replace the LVDS Harness LCD Panel (T-con) Harness (LVDS) Check BL_ON at pin 6 of CN6002 on the B* Board BL_ON:H B* Board Replace Harness (Between G* Board to B* Board) Harness (G* to B*) BL_ON: L Change B* Board G* Board NO YES NG OK NG OK NG OK PANEL_VCC at pin 1 on CN6001 B* Board G* Board YES NO about 5V : 22/26 Model about 12V : ex. 22/26 Model KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 56 TROUBLE SHOOTING 3-6. NO SOUND No Sound Check the Speaker Harness Speaker Harness Replace the B* Board B* Board Speaker OK NG NG OK Check the Speakers setting Change to TV Speaker Audio System TV Speakers KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 57 3-7. TV COMMANDER BUTTONS MALFUNCTION TROUBLE SHOOTING 1) TV button malfunction Button malfunction on the TV Replace the Harness between B* to Switch Unit Switch Unit Harness Switch Unit change B* Board OK NG OK NG KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 58 TROUBLE SHOOTING 2) IR remote commander malfunction TV isnt controlled by remote commander Green LED light at power indicator OK NG Sensor is broken HLR Board B* Board OK NG Mechanical (ex. bezel) Green LED blinks at power indicator when using commander near sensors window Check the Harness between the B* Board and the HLR Board Exchange the Harness Exchange the HLR Board Harness OK NG OK OK NG NG KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 59 TROUBLE SHOOTING 3-8. NETWORK MALFUNCTION 1) Wired Network malfunction Wired Network on the TV Connection result Local Access Connection result Cable Connection OK NG OK NG Connection result Internet Access Proxy setting NG B* Board Check the Ethernet Cable Ethernet Cable Check IP address and Local router setting Wired Set-up IP address setting Check Local router DHCP server Auto Manual OK NG KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 60 TROUBLE SHOOTING 2) USB Wireless Network malfunction Wireless Network on the TV Is the radio field Strength too weak or even No signal? Access Point B* Board Error Message appear when the Wireless Network is selected? USB Dongle NO YES NO YES 3) Internal Wireless Network malfunction Wireless Network on the TV Is the radio field Strength too weak or even No signal? Access Point B* Board Error Message appear when the Wireless Network is selected? Wireless Module, Harness NO YES NO YES KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 61 3-9. HDD-Rec MALFUNCTION TROUBLE SHOOTING HDD Rec Malfunction B board HDD is connected to the appropriate USB port? Connect to the appropriate port No Yes USB Hub is inserted in between the USB port and HDD? USB Hub is not supported Yes No Is the drive size larger than 32GB and Smaller than 2TB?? Only 32GB~2TB is supported No Yes All the setups and restrictions listed in iManual are cleared? Check the iManual No Yes KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 62 DDR3 1Gb/2Gb DDR3 1Gb/2Gb One NAND 2Gb USB HUB Ether PHY Audio AMP RMII YCbCr / CVBS RGB / CVBS RGB TMDS TMDS TMDS SPDIF USB2.0 75 L/R TS LVDS LED IR Remote Rx Ladder GPIO UART SIRCS GPIO IIC Temp. Sensor IIC PWM Human Sensor IIS Audio Sub AMP L/R Lumi Sensor Key (Normal) HDMI EQSW ATREYU HORUS (Si Tu- S) GAIA (DVB-T2 Demod) SEKITO2 (DVB-S2 Demod) ATV IF IF TS TS IF ASCOT2Ssip (Si Tu- T) 60HzCCFL/ 60HzLED L/R PC AUDIO (Shared w/ HDMI) L/R HP / LINE OUT BATS BOARD SEC 4. DIAGRAMS 4-1. BLOCK DIAGRAM 4-1-1. KDL-22/24EX320, 26EX320/321 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 63 DDR3 1Gb/2Gb DDR3 1Gb/2Gb One NAND 2Gb USB HUB Ether PHY HORUS (Si Tu- S) GAIA (DVB-T2 Demod) SEKITO2 (DVB-S2 Demod) Audio AMP IF IF TS TS RMII YCbCr / CVBS RGB / CVBS RGB TMDS TMDS TMDS SPDIF USB2.0 75 IF L/R TS LVDS LED IR Remote Rx Ladder GPIO UART SIRCS GPIO IIC Temp. Sensor IIC PWM Human Sensor IIS Audio Sub AMP L/R Lumi Sensor Key (Normal) HDMI EQSW ATREYU ASCOT2Ssip (Si Tu- T) 60HzCCFL/ 60HzLED ATV CATV L/R PC AUDIO (Shared w/ HDMI) L/R HP / LINE OUT BATS BOARD 4-1. BLOCK DIAGRAM 4-1-1. KDL-22/24/26EX325 DIAGRAMS KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 64 4-1. BLOCK DIAGRAM DIAGRAMS 4-1-2. KDL-32/40/46EX425,520,521,523,524,525 27M 4M 41M 41M [HORUS3] [ASCOT2Sip] [ZHUI] [Sil9287B] [SEKITO2] [LNBH23] [NJM2561] 0 0 [NJU72040V] [D510D] [D510D] [NJU72011RB] 0 0 H/L [TPS2553DBV] [TPS2553DBV] [RTL8201E] [GL850G] 12M One NAND DDR3 Muxed 2Gb 1333 2Gb DDR3 1333 2Gb 48M GND 32.76 8K [PST3629] [LM75B] P A N E L Push Cable Satellite Terrestrial HDMI1 (ARC) HDMI2 HDMI3 HDMI4 PC COMP SCART SPDIF HP/Line Out Main SPEAKER Analog Video Digital Video/TS/TMDS Analog Audio UART I2C Analog Signal PWM SPI X_AUDIO_MUTE1 X_AUDIO_MUTE2 X_FAULT Main Speaker_Out_LR SPDIF HP/Line Out LR HP_/ Line Out Det PC_R,PC_G,PC_B,PC_H,PC_V PC_LR PC_5V, PC_DDC PC_CON_Det COMP_LR VideoB_Det ASPECT1 TV_Out Scart_CV,R,G,B,FB Scart_LR TV_Out_LR ASPECT1 VideoA_Det S_Det CEC3 DDC4 HPD4 CEC4 DDC_5V_4 TMDS4 CEC2 DDC3 HPD3 DDC_5V_3 TMDS3 TMDS1 DDC1 HPD1 CEC1 TMDS2 DDC2 HPD2 DDC_5V_1 DDC_5V_2 ARC LNA SW Xtal Xtal LNA Silicon Tuner Silicon Tuner Zero-IF 27MHz Ext Demod IFAGC Ext Demod IFAGC Xtal TS1 TS2 DiSEqC_Out DiSEqC_In DDC I2CB DMD_RST DMD_CLK_ENABLE1 DMD_CLK_ENABLE2 I2CB CI/CI+ 5 V Current Limit MS P o w e r _ K E Y K E Y B D _ D IS C 1 ,2 B D _ E J E C T U A R T E H Con. USB4 BD USB3 Wifi 5 V USB2 USB1 Current Limit USB HUB Crystal X _ S Y S T E M 1 _ R S T 5 V Current Limit X _ S Y S T E M 1 _ R S T Ether Ether PHY BACKLIGHT TCON S A _ M O D E /L U T _ S E L 0 P E M _ W D T /X B U S Y /B IN T X _ P E M _ R S T /L U T _ S E L 2 /X _ F R C _ R S T M O D E _ P E M /T C O N _ R D Y L U T _ S E L 1 /X _ T C O N _ R S T /L R _ F L A G T _ P A N E L _ S E L I2 C _ C 1.5V SYSTEM2_PWR DDC REG_12V REG_12V 1.2V SYSTEM1_PWR DDC STBY 3.3V T-CON_VCC REG12V AUDIO_12V AUDIO_12V REG12V P o w e r SYSTEM2_PWR DDC REG_12V 3.3V 5V SYSTEM2_PWR DDC REG_12V SYSTEM2_PWR S1.8V LDO 3.3V LDO S1.2V LDO 3.4V LDO 2.5V LDO P o w e r _ C o n t r o l MAIN_PWR BACKLIGHT_ON DIMMER BACKLIGHT_MON PFC_PWR AC_MON DIMMER_DC TCON-ON UARTA(LOG) UARTC(Hotel/ECS) UARTD PEM_LOG MODE_PEM Reset DIMMER2 I2CA(Hotel_Clock) SIRCS T L - J I G H o t e l / E C S Temp Sensor Xtal Reset Xtal AC_MON Reset I2CA (EQSW, Temp Sensor, Hotel Clock) I2CB (Ext Demod) I2CC (Panel, RGB Sensor) UARTA (LOG) UARTB (RF-Remote) UARTC (IR Blaster/ECS) I2CA X_Hotel_PWR_CTRL Temp Sensor Sircs KEY LED Human Sensor Light Sensor STBY_LED POWER_LED TIMER_LED PIC_MUTE_LED REC_LED Light_Sensor_Det Human_Sensor_Det Power_KEY KEY UARTE SIRCS DIMMER LOGO DIMMER_DC DMD_CLK_ENABLE2 DMD_RST DEBUG_LED2 DEBUG_LED3 DMD_CLK_ENABLE1 PANEL_PWR HP_DET X_WIFI_RST SPDIF_SEL X_AUDIO_MON HDMIEQ_INT D C _ M O N K E Y L ig h t_ S e n s o r _ D e t A S P E C T 1 H u m a n _ S e n s o r _ D e t P A N E L _ S E L B A C K L IG H T _ M O N P A N E L _ P W R _ D e t S T B Y _ L E D T IM E R _ L E D M A IN _ P W R M A IN _ S S _ M O N S Y S T E M 2 _ P W R S Y S T E M 1 _ P W R P IC _ M U T E _ L E D A C _ M O N P F C _ M O N P O W E R _ K E Y D E B U G _ L E D 1 X _ R F _ R S T X _ H O T E L _ P W R _ C T R L P O W E R _ L E D R E C _ L E D X _ S Y S T E M 1 _ R S T P F C _ P W R X _ A U D IO _ M U T E 1 X _ A U D IO _ M U T E 2 V ID E O A _ D E T V ID E O B _ D E T B A C K L IG H T _ O N N M I P C _ C O N _ D E T C R _ D E T L U T _ S E L 2 L U T _ S E L 1 L U T _ S E L 0 B IN T T C O N _ R D Y D A T A 1 Panelless B T V _ P IN T N A N D _ W P B T V _ G P IO x 6 X _ R F _ R S T S Y S T E M 1 _ P W R ASURA U A R T B B T V _ S E L I2 S _ D 0 B T V _ S P D IF I2 C A UART_E B T V _ F ID ASURA Audio Power AMP TV_Out_LR Tuner_LR Main Speaker_Out_LR Atreyu_SPDIF Line Out_LR PC_LR COMP_LR AV3_LR Scart1_LR Tuner_LR PC_G PC_B PC_R PC_H PC_V COMP_Y COMP_Pb COMP_Pr Scart_CV Scart_G Scart_B Scart_R Scart_FB 75 Drv TV_Out TMDS DDC CEC Xtal IF1 TS EQ SW I2CA 3.3->1 Atreyu OPAMP OPAMP AUDIO_MON X_SYSTEM1_RST LVDS_ODD LVDS_EVEN Digital Audio X_SYSTEM1_RST IF2 IF1 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 65 DIAGRAMS 4-2. CONNECTOR DIAGRAM J AM3pinStraight 0 3 0 3 1 W S _ C C V _ L E N A P A D S _ E C I V E D R L H / 2 Y E K R D B / x R T R A U D B 1 C N 0 3 1 D N G 1 NC (Aging pin) 9 2 9 2 2 W S _ C C V _ L E N A P V 3 . 3 + _ Y B T S R D B 2 6 8 2 2 S N E S _ N O I T O M r o s n e S n o i t o M 2 SCL 8 2 8 2 3 W S _ C C V _ L E N A P X T _ T R A U F R / x T _ T R A U R D B 3 4 9 2 3 V 5 + G E R 2 / V / X - a 3 3 SDA P-1/2 1- 821- 130- 11 7 2 7 2 4 W S _ C C V _ L E N A P X R _ T R A U _ F R / x R _ T R A U R D B 4 5 4 GND 6 2 6 2 5 W S _ C C V _ L E N A P L E S F R / N O C I M _ Y B T S _ P U E K A W R D B 5 1 5 RX0- 5 2 5 2 6 C N T S R _ F R / 0 O I P G R D B 6 2 6 RX0+ 3 7 BDR GND 4 2 4 2 7 D N G 7 GND 5 8 WIFI GND 3 2 3 2 8 D N G 8 RX1- P _ B S U I F I W 9 3 7 2 1 D N G 2 2 2 2 9 T N I B / 9 l r t C _ l e n a P 9 RX1+ D N G I F I W 0 1 1 5 2 2 T N I _ R E W O P e l u d o m W S 1 2 1 2 0 1 C N 10 GND N _ B S U I F I W 1 1 4 6 2 3 1 Y E K L L A 0 2 0 2 1 1 L E S _ L E N A P / 8 l r t C _ l e n a P 11 RX2- 1- 822- 693- 11 NC 12 WIFI GND 9 1 9 1 2 1 D N G 12 RX2+ 2 13 WIFI VBUS 8 1 8 1 3 1 P _ 3 D D O _ L E N A P 13 GND 7 1 7 1 4 1 N _ 3 D D O _ L E N A P L C S _ E C I V E D R L H 4 1 C N 14 RXCLK- 6 1 6 1 5 1 D N G R E M I T _ N O _ D E L R L H 5 1 5 15 RXCLK+ 12 16 HLR SIRCS 5 1 5 1 6 1 P _ K L C _ D D O _ L E N A P 16 GND 4 1 4 1 7 1 N _ K L C _ D D O _ L E N A P Y B T S _ D E L R L H 7 1 4 3 2 1 V 3 . 3 + Y B T S 17 RX3- 3 1 3 1 8 1 D N G R E W O P _ D E L R L H 8 1 6 1 2 2 D N G r o s n e S _ T P O / r o s n e S B G R / R I / D E L 18 RX3+ C E R _ D E L R L H 9 1 3 9 1 3 C E R _ D E L 3 - b 2 2 1 2 1 9 1 P _ 2 D D O _ L E N A P 19 GND 1 1 1 1 0 2 N _ 2 D D O _ L E N A P E T U M _ C I P _ D E L R L H 0 2 7 7 1 4 Y B T S _ D E L V - a 3 20 PANEL_SEL D N G R L H 1 2 2 5 1 5 R E M I T _ D E L 2 - a 3 0 1 0 1 1 2 D N G 21 SELLVDS(Default:VESA) 9 9 2 2 P 1 D D O _ L E N A P S N E S _ T P O R L H 2 2 0 1 8 1 6 R E W O P _ D E L 1 - P 22 B-INT / WP 8 8 3 2 N _ 1 D D O _ L E N A P V 3 . 3 _ Y B T S R L H 3 2 1 0 2 7 E T U M _ C I P _ D E L 2 - P 23 GND V 3 . 3 R L H 4 2 1 1 C N 8 D N G / A D S _ E C I V E D 7 7 4 2 D N G 24 GND 6 6 5 2 P _ 0 D D O _ L E N A P Y E K _ R E W O P W S 5 2 2 C N 9 R D B _ D E L / L C S _ E C I V E D 25 NC(Open: Inside of panel) Y E K _ W S 6 2 3 2 2 0 1 S N E S _ T P O 5 5 6 2 N _ 0 D D O _ L E N A P 26 VCC D N G W S 7 2 1 4 2 1 1 V 3 . 3 + D V 4 4 7 2 D N G 27 VCC 3 3 8 2 A D S / 1 1 l r t C _ l e n a P O G O L Y N O S / T E D S M H 8 2 2 6 1 2 1 S C R I S 28 VCC 1- 821- 139- 11 2 2 9 2 L C S / 2 1 l r t C _ l e n a P V 5 O G O L / V 5 S M H 9 2 3 29 VCC 1 1 0 3 C N D N G O G O L / D N G S M H 0 3 1 30 VCC CN9006 CN2000 Hirose 182016211 KDF71G- 30S- 1H 30pinconnector 26",22" Only 26",22" Only SYNC 1 5 RESET 2 6 3 D N G e l u d o m C R F R 7 4 X R 1 - P / 2 - a 3 / 1 - a 3 / 3 - b 2 / 2 - b 2 / 1 - b 2 3 5 X T n a p a J y l n o 4 VDD 6 2 J AM SYT10-06-WL-ET 1-821-146-11 0 1 1 D N G 3 1 2 C C V I F I W 9 3 P _ B S U I F I W 1 1 4 M _ B S U I F I W WIFI GND 5 8 SM05B-GHS-TB 1-819-334-11 1- 842- 088- 11 HMS3 board HLR board HLR board HLR board HLR board HLR board HLR board HLR board BAT- S board BV - H Harness H-B Wifi module (EU Only) WXGA Panel FFC B- WXGA panel 30pin FFC W/Plug Tcon side SWmodule RFRC module RFRC module RFRC module RFRC module [P-1 BAT-S 22/26(WXGA) 24(FHD) 1/2] 4-2-1. KDL-22/24/26EX320,321,325 (1/2) KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 66 1 1 STBY3.3V or 2 2 RS232_RXD 1 C N C N Panel_sel 2 C N C N NC 3 2 1 C N SCL 4 1 1 C N SDA CN9005 Panel_Ctrl5 / LR_FLAG (For Asura) 5 5 9 C N WP 6 E D O M _ A S / 6 l r t C _ l e n a P 1 1 3 3 1 1 2 8 1 r o t c e n n o c n i p 6 6 C N C N NC Panel_Ctrl7 / SETON2(NC) 7 7 C N C N LVDS_SEL =NC Panel_Ctrl8 / PANEL_SEL 8 8 C N C N NC 1 1 L+ Panel_Ctrl9 / BINT 9 9 C N 5 NC 2 2 L- Panel_Ctrl10 / T_TD_VSYNC 10 0 1 C N C N NC 2 3 R- Panel_Ctrl11 / SDA 11 1 1 3 1 4 GND SPEAKER L+(Fasten #187) 1 1 1 4 R+ Panel_Ctrl12 / SCL 12 2 1 2 4 3 RO[0]N Front L- (Fasten #110) r o t c e n n o C r e k a e p S g n i s u o H 2 2 3 1 D N G 3 1 1 4 1 1 RO[0]P Lch PANEL_EVEN4_P 14 4 1 0 4 1 4 RO[1]N PANEL_EVEN4_N 15 5 1 9 3 0 4 RO[1]P 10 10 STBY_+3.3V PANEL_EVEN3_P 16 6 1 8 3 9 3 RO[2]N 12 9 AUDIO+12.5V PANEL_EVEN3_N 17 7 1 7 3 8 3 RO[2]P SPEAKER R- (Fasten #110) 2 V 5 . 2 1 + O I D U A 8 4 1 3 8 1 D N G 8 1 6 3 7 3 GND Front R+(Fasten #187) 1 4 11 9 1 P _ K L C _ N E V E _ L E N A P D N G _ V 5 . 2 1 + O I D U A 7 9 1 5 3 6 3 ROCLK- Rch 0 2 N _ K L C _ N E V E _ L E N A P D N G _ V 5 . 2 1 + O I D U A 6 3 1 0 2 4 3 5 3 ROCLK+ 15 1 2 D N G D N G _ V 5 . 2 1 + G E R 5 1 2 3 3 4 3 GND 2 2 P _ 2 N E V E _ L E N A P D N G _ V 5 . 2 1 + G E R 4 7 1 2 2 2 3 3 3 RO[3]N Refer to Sheet [ Appendix_SP_Connector ] 16 3 REG+12.5V PANEL_EVEN2_N 23 3 2 1 3 2 3 RO[3]P 18 2 REG+12.5V PANEL_EVEN1P 24 4 2 0 3 1 3 RO[4]N 24 1 T-CON_VCC PANEL_EVEN1_N 25 5 2 9 2 0 3 RO[4]P CN6701 SJ M20-28WLB CN6001 PANEL_EVEN0_P 26 6 2 4 4 9 2 GND To B board(100106) 1-842-569-11 PANEL_EVEN0_N 27 7 2 3 4 8 2 GND T-CON_Vcc12V 28 NC HEADER ASSEMBLY FOR PWB 10P 8 2 D N G 8 2 7 2 3 4 RE[0]N GND 27 NC PANEL_ODD4_P 29 9 2 6 2 5 2 RE[0]P T-CON_VCC12V T E D _ F F O _ C A 9 7 C N 6 2 PANEL_ODD4_N 30 0 3 5 2 4 2 RE[1]N GND 25 NC 1 8 POWERON PANEL_ODD3_P 31 1 3 4 2 3 2 RE[1]P T-CON_VCC_12V To B R R E _ L B 7 6 1 4 2 PANEL_ODD3_N 32 2 3 3 2 2 2 RE[2]N GND 23 NC 5 6 BL_ON 3 3 D N G 3 3 2 2 1 2 RE[2]P BDR_ASU_12V R E M M I D 5 2 C N 2 2 PANEL_ODD_CLK_P 34 4 3 1 2 0 2 GND GND 21 NC 4 5 3 N _ K L C _ D D O _ L E N A P C D _ R E M M I D / C N Y S H 4 5 3 0 2 9 1 RECLK- BDR_ASU_12V N O _ N O C T 3 8 C N 0 2 6 3 D N G 6 3 9 1 8 1 RECLK+ GND 19 NC 3 2 PFC_PWR PANEL_ODD2_P 37 7 3 8 1 7 1 GND REG12V 18 2 9 1 GND PANEL_ODD2_N 38 8 3 7 1 6 1 RE[3]N GND 17 4 CN6002 PANEL_ODD1P 39 9 3 6 1 5 1 RE[3]P REG12V 16 3 1-819-452-11 PANEL_ODD1_N 40 0 4 5 1 4 1 RE[4]N GND 15 5 1 GND PANEL_ODD0_P 41 1 4 4 1 3 1 RE[4]P AU_12V 14 8 2 UARTD_TX PANEL_ODD0_N 42 2 4 6 4 2 1 GND AU_GND 13 6 3 UARTD_RX 3 4 D N G 3 4 8 2 7 2 GND AU_12V 12 9 4 RESET 4 4 D N G 4 4 C N 6 2 GND AU_GND 11 7 5 STBY_+3.3V Panel_Ctrl13 45 5 4 C N C N GND STBY3.3V 10 10 6 MODE_TVM 6 4 D N G 6 4 C N 2 4 GND GND 9 1 7 UARTA_RX PANEL_VCC_SW 47 7 4 C N C N NC T-CON_ON 8 3 8 NC (MD2) PANEL_VCC_SW 48 8 4 8 4 8 4 Vcc(12V) AC_OFF_DET 7 9 9 UARTC_RX PANEL_VCC_SW 49 9 4 9 4 9 4 Vcc(12V) BL_ERR 6 7 10 UARTC_TX PANEL_VCC_SW 50 0 5 0 5 0 5 Vcc(12V) P-TWO Flip tyoe BL ON 5 6 11 GND PANEL_VCC_SW 51 1 5 1 5 1 5 Vcc(12V) 196334-51041-3(model name of P-two) NC 4 4 12 UARTA_TX CN2001 No T-Con Board PFC_ON 3 2 13 ECS_MATRIX 1- 842- 546- 11 1 1 24V DC PWM_DIMMER 2 5 14 STBY_+3.3V NC 2 24V DC POWER_ON 1 8 15 MODE_PEM 24"Only NC 3 24V DC 16 PEM_LOG_RX I- PEX NC 4 24V DC 17 PEM_LOG_TX NC 5 24V DC 18 GND 2 6 GND CN9004 NC 7 GND 1-774-667-51 NC 8 GND CN6201 TL-EX1 Connector,FFC/FPC 18P NC 9 GND To LEDDiiver NC 10 GND VLED_VCC 1 1 4 11 BL Status VLED_GND 2 6 3 12 BL ON/OFF LED_ON 3 12 NC 13 NC GL_ERR 4 11 6 14 EXT PWM GND 5 NC PWM_DIMMER 6 14 24" CI1114M1HR0-NH (J ST compatible SM14B-SRSS-TB) 1-815-022-11 (Civilux) J ST XA 6P 22" J ST SM14B-SRSS-TB AC_IN AC-N 1 1 AC-L 2 2 CN6001 SFP79-02WLB J AM 1-822-908-11 STBY3.3V 1 1 RS232_RXD 2 2 RS232_TXD 3 3 SIRCS_IN 4 4 SIRCS_OUT 5 5 GND 6 6 CN101 182018311 FFC Direct inConnector B board T- con Option G-B Harness G-B AC pigtail LVDS-FFC FHD Panel TL- EX1J IG board 51pin FPC (Sumiden) R3 or RU board B board T- con Option G-B Harness G-B AC pigtail 1 C N / 1 l r t C _ l e n a P D X T _ 2 3 2 S R 3 3 2 Y D R _ N O C T / 2 l r t C _ l e n a P T U O _ S C R I S 4 4 3 C N Y S H _ D T _ T / 3 l r t C _ l e n a P N I _ S C R I S 5 5 4 T S R _ C R F _ X / 4 l r t C _ l e n a P D N G 6 6 BAT- S board WXGA Panel [P-1 BAT-S 22/26(WXGA) 24(FHD) 2/2] DIAGRAMS 4-2-2. KDL-22/24/26EX320,321,325 (2/2) 4-2. CONNECTOR DIAGRAM KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 67 (Only Interface between board and board) J AM3pinStraight To BAT 1 W S _ C C V _ L E N A P D N G B S U D B 1 6 0 4 1 D N G 30 VCC 2 W S _ C C V _ L E N A P S U B V D B 2 1 8 3 2 S N E S _ N O I T O M r o s n e S n o i t o M 29 VCC 3 W S _ C C V _ L E N A P P _ B S U D B 3 3 9 3 3 V 5 + G E R 2 / V / X - a 3 28 VCC P-1/2 1- 821- 130- 11 4 W S _ C C V _ L E N A P D N G D B 4 4 27 VCC 5 W S _ C C V _ L E N A P N _ B S U D B 5 2 26 VCC 6 C N F I D P S B S U D B 6 5 25 NC(Open: Inside of panel) 7 D N G N O R D B / T C E J E D B 7 24 GND 8 D N G 1 O I P G R D B / 1 C S I D D B 8 23 GND GND 1 37 9 T N I B / 9 l r t C _ l e n a P T A T S _ L D _ U / 2 C S I D D B 9 22 B-INT / WP 5 3 2 T N I _ R E W O P e l u d o m W S 0 1 C N 1 Y E K R D B / x T T R A U D B 0 1 21 SELLVDS(Default:VESA) / 8 l r t C _ l e n a P A D S _ E C I V E D R L H / 2 Y E K R D B / x R T R A U D B 1 1 C N 6 3 3 1 Y E K L L A PANEL_SEL 11 20 PANEL_SEL 1- 822- 693- 11 2 1 D N G V 3 . 3 + _ Y B T S R D B 2 1 6 19 GND 3 1 P _ 3 D D O _ L E N A P X T _ T R A U F R / x T _ T R A U R D B 3 1 4 18 RX3+ 4 1 N _ 3 D D O _ L E N A P X R _ T R A U _ F R / x R _ T R A U R D B 4 1 5 17 RX3- 5 1 D N G L E S F R / N O C I M _ Y B T S _ P U E K A W R D B 5 1 1 16 GND 6 1 P _ K L C _ D D O _ L E N A P T S R _ F R / 0 O I P G R D B 6 1 2 15 RXCLK+ 7 1 N _ K L C _ D D O _ L E N A P D N G R D B 7 1 3 3 3 1 V 3 . 3 + Y B T S 14 RXCLK- LED/IR/RGB Sensor/OPT_Sensor GND 2 31 8 1 D N G D N G I F I W 8 1 13 GND 9 2 3 C E R _ D E L 3 - b 2 9 1 P _ 2 D D O _ L E N A P P _ B S U I F I W 9 1 12 RX2+ 7 2 4 Y B T S _ D E L V - a 3 0 2 N _ 2 D D O _ L E N A P D N G I F I W 0 2 11 RX2- 5 2 5 R E M I T _ D E L 2 - a 3 1 2 D N G N _ B S U I F I W 1 2 10 GND 8 2 6 R E W O P _ D E L 1 - P 2 2 P 1 D D O _ L E N A P D N G I F I W 2 2 9 RX1+ 0 3 7 E T U M _ C I P _ D E L 2 - P 3 2 N _ 1 D D O _ L E N A P S U B V I F I W 3 2 8 RX1- 4 2 D N G L C S _ E C I V E D R L H 4 2 C N C N 8 D N G / A D S _ E C I V E D 7 GND 5 2 P _ 0 D D O _ L E N A P R E M I T _ N O _ D E L R L H 5 2 5 C N 9 R D B _ D E L / L C S _ E C I V E D 6 RX0+ 6 2 N _ 0 D D O _ L E N A P S C R I S R L H 6 2 2 1 2 3 0 1 S N E S _ T P O 5 RX0- 7 2 D N G Y B T S _ D E L R L H 7 2 4 4 3 1 1 V 3 . 3 + D V 4 GND 8 2 A D S / 1 1 l r t C _ l e n a P R E W O P _ D E L R L H 8 2 6 6 2 2 1 S C R I S 3 SDA 1- 821- 139- 11 9 2 L C S / 2 1 l r t C _ l e n a P C E R _ D E L R L H 9 2 3 2 SCL 0 3 C N E T U M _ C I P _ D E L R L H 0 3 7 1 NC (Aging pin) 2 31 HLR GND 10 32 HLR OPT_SENS 1- 842- 088- 11 1 33 HLR STBY_3.3V V 3 . 3 R L H 4 3 1 1 5 1 1 C N Y S Y E K _ R E W O P W S 5 3 2 6 1 2 T E S E R Y E K _ W S 6 3 3 7 1 3 D N G e l u d o m C R F R D N G W S 7 3 1 3 1 4 X R 1 - P / 2 - a 3 / 1 - a 3 / 3 - b 2 / 2 - b 2 / 1 - b 2 O G O L Y N O S / T E D S M H 8 3 2 4 1 5 X T n a p a J y l n o V 5 O G O L / V 5 S M H 9 3 3 2 1 6 D D V J AM SYT10-06-WL-ET 1 40 HMS GND/ LOGO GND 1-821-146-11 CN9006 1- 818- 692- 211 (J ST) HEADER ASSENBLY 40P SPEAKER L+(Fasten #187) 1 1 Front L- (Fasten #110) 2 2 Lch 1 1 L+ 2 2 L- 2 3 R- 1 4 R+ SPEAKER R- (Fasten #110) 2 r o t c e n n o C r e k a e p S g n i s u o H 3 Front R+(Fasten #187) 1 4 Rch 1 1 STBY3.3V 2 2 RS232_RXD Refer to Sheet [ Appendix_SP_Connector ] 3 3 RS232_TXD 4 4 SIRCS_OUT 5 5 SIRCS_IN 6 6 GND CN9005 6pin connector 182113311 10 10 STBY_+3.3V 12 9 AUDIO+12.5V 14 8 AUDIO+12.5V 11 7 AUDIO+12.5V_GND 1 D N G D N G _ V 5 . 2 1 + O I D U A 6 3 1 15 2 X T _ D T R A U D N G _ V 5 . 2 1 + G E R 5 3 X R _ D T R A U D N G _ V 5 . 2 1 + G E R 4 7 1 16 4 T E S E R V 5 . 2 1 + G E R 3 5 V 3 . 3 + _ Y B T S V 5 . 2 1 + G E R 2 8 1 24 6 M V T _ E D O M C C V _ N O C - T 1 CN6001 UARTA_RX 7 1-842-569-11 NC (MD2) 8 HEADER ASSEMBLY FOR PWB 10P UARTC_RX 9 UARTC_TX 10 1 1 D N G T E D _ F F O _ C A 9 7 1 2 1 X T _ A T R A U N O R E W O P 8 3 1 X I R T A M _ S C E R R E _ L B 7 6 5 6 BL_ON STBY_+3.3V 14 5 1 M E P _ E D O M R E M M I D 5 2 4 6 1 X R _ G O L _ M E P C D _ R E M M I D / C N Y S H 4 7 1 X T _ G O L _ M E P N O _ N O C T 3 8 3 8 1 D N G R W P _ C F P 2 9 1 GND CN9004 CN6002 1-774-667-51 T 1 1 - 2 5 4 - 9 1 8 - 1 L-EX1 Connector,FFC/FPC 18P CN6704 (32" GE2A) SJ M20-28WLB To B board(100106) T-CON_Vcc12V 28 NC GND 27 NC T-CON_VCC12V 26 NC GND 25 NC T-CON_VCC_12V To B 24 1 GND 23 NC BDR_ASU_12V 22 NC GND 21 NC BDR_ASU_12V 20 NC GND 19 NC REG12V 18 2 GND 17 4 REG12V 16 3 GND 15 5 AU_12V 14 8 AU_GND 13 6 AU_12V 12 9 AU_GND 11 7 STBY3.3V 10 10 GND 9 1 T-CON_ON 8 3 AC_OFF_DET 7 9 BL_ERR 6 7 BL ON 5 6 DC_DIMMER 4 4 PFC_ON 3 2 PWM_DIMMER 2 5 POWER_ON 1 8 To LS CN6701 (32" GE2A) +OUT1 1 NON 2 +OUT3 3 NON 4 MOLEX L 4P 1-822-359-11 To LS CN6702 (32" GE2A) -OUT1 1 NON 2 -OUT3 3 NON 4 NC 5 MOLEX L 5P 1-822-360-11 AC_IN AC-N 1 1 AC-L 2 2 CN6001 SFP79-02WLB J AM 1-822-908-11 STBY3.3V 1 1 RS232_RXD 2 2 RS232_TXD 3 3 SIRCS_IN 4 4 SIRCS_OUT 5 5 GND 6 6 CN101 182018311 PANEL FFC 96pin CN2000 B board T- con Option LS SWmodule HMS3 board HLR board HLR board HLR board HLR board HLR board HLR board HLR board HLR2 board BAT- V board BV - H Harness H-B G-B Harness G-B T- con Board(60Hz) 30pin FFC LVDS-FFC B-WXGA panel B board TL- EX1J IG board AC pigtail R3 or RU board B board T- con Option LS G-B Harness G-B B board AC pigtail RFRC module RFRC module RFRC module RFRC module [P-1 BAT-V 32(WXGA)] DIAGRAMS 4-2-3. KDL-32EX421/425 4-2. CONNECTOR DIAGRAM KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 68 (OnlyInterface between board and board) J AM3pinStraight To BAT GND 1 40 NC C N / 1 l r t C _ l e n a P 1 5 1 C N / 1 l r t C _ l e n a P D N G B S U D B 1 6 8 3 2 S N E S _ N O I T O M r o s n e S n o i t o M NC Y D R _ N O C T / 2 l r t C _ l e n a P 0 5 2 Y D R _ N O C T / 2 l r t C _ l e n a P S U B V D B 2 1 9 3 3 V 5 + G E R 2 / V / X - a 3 NC / 3 l r t C _ l e n a P P _ B S U D B 3 3 NC / 3 l r t C _ l e n a P 9 4 3 NC P-1/2 1- 821- 130- 11 / 4 l r t C _ l e n a P D N G D B 4 4 LUT_SEL2 / 4 l r t C _ l e n a P 8 4 4 LUT_SEL2 / 5 l r t C _ l e n a P N _ B S U D B 5 2 LUT_SEL1 / 5 l r t C _ l e n a P 7 4 5 LUT_SEL1 / 6 l r t C _ l e n a P F I D P S B S U D B 6 5 LUT_SEL0 / 6 l r t C _ l e n a P 6 4 6 LUT_SEL0 / 7 l r t C _ l e n a P N O R D B / T C E J E D B 7 NC / 7 l r t C _ l e n a P 5 4 7 NC E N A P / 8 l r t C _ l e n a P 4 4 8 L E S _ L E N A P / 8 l r t C _ l e n a P 1 O I P G R D B / 1 C S I D D B 8 L_SEL GND 1 37 T N I B / 9 l r t C _ l e n a P 3 4 9 T N I B / 9 l r t C _ l e n a P T A T S _ L D _ U / 2 C S I D D B 9 5 3 2 T N I _ R E W O P e l u d o m W S / 0 1 l r t C _ l e n a P 1 Y E K R D B / x T T R A U D B 0 1 NC / 0 1 l r t C _ l e n a P 2 4 0 1 NC 1 1 l r t C _ l e n a P A D S _ E C I V E D R L H / 2 Y E K R D B / x R T R A U D B 1 1 C N 6 3 3 1 Y E K L L A A D S / 1 1 l r t C _ l e n a P 1 4 1 1 A D S / 1- 822- 693- 11 L C S / 2 1 l r t C _ l e n a P 0 4 2 1 L C S / 2 1 l r t C _ l e n a P V 3 . 3 + _ Y B T S R D B 2 1 D N G 9 3 3 1 D N G X T _ T R A U F R / x T _ T R A U R D B 3 1 P _ 4 N E V E _ L E N A P 8 3 4 1 P _ 4 N E V E _ L E N A P X R _ T R A U _ F R / x R _ T R A U R D B 4 1 N _ 4 N E V E _ L E N A P 7 3 5 1 N _ 4 N E V E _ L E N A P L E S F R / N O C I M _ Y B T S _ P U E K A W R D B 5 1 P _ 3 N E V E _ L E N A P 6 3 6 1 P _ 3 N E V E _ L E N A P T S R _ F R / 0 O I P G R D B 6 1 STBY+3.3V 1 33 N _ 3 N E V E _ L E N A P 5 3 7 1 N _ 3 N E V E _ L E N A P D N G R D B 7 1 LED/IR/RGB Sensor/OPT_Sensor GND 2 31 5 D N G 4 3 8 1 D N G D N G I F I W 8 1 9 2 3 C E R _ D E L 3 - b 2 3 P _ K L C _ N E V E _ L E N A P 3 3 9 1 P _ K L C _ N E V E _ L E N A P P _ B S U I F I W 9 1 7 2 4 Y B T S _ D E L V - a 3 1 N _ K L C _ N E V E _ L E N A P 2 3 0 2 N _ K L C _ N E V E _ L E N A P D N G I F I W 0 2 5 2 5 R E M I T _ D E L 2 - a 3 4 D N G 1 3 1 2 D N G N _ B S U I F I W 1 2 8 2 6 R E W O P _ D E L 1 - P NC P _ 2 N E V E _ L E N A P 0 3 2 2 P _ 2 N E V E _ L E N A P D N G I F I W 2 2 0 3 7 E T U M _ C I P _ D E L 2 - P 2 N _ 2 N E V E _ L E N A P 9 2 3 2 N _ 2 N E V E _ L E N A P S U B V I F I W 3 2 1 N E V E _ L E N A P 8 2 4 2 P 1 N E V E _ L E N A P L C S _ E C I V E D R L H 4 2 C N C N 8 D N G / A D S _ E C I V E D P _ L E N A P 7 2 5 2 N _ 1 N E V E _ L E N A P R E M I T _ N O _ D E L R L H 5 2 5 C N 9 R D B _ D E L / L C S _ E C I V E D EVEN1_N P _ 0 N E V E _ L E N A P 6 2 6 2 P _ 0 N E V E _ L E N A P S C R I S R L H 6 2 2 1 2 3 0 1 S N E S _ T P O N _ 0 N E V E _ L E N A P 5 2 7 2 N _ 0 N E V E _ L E N A P Y B T S _ D E L R L H 7 2 4 4 3 1 1 V 3 . 3 + D V D N G 4 2 8 2 D N G R E W O P _ D E L R L H 8 2 6 6 2 2 1 S C R I S 1- 821- 139- 11 P _ 4 D D O _ L E N A P 3 2 9 2 P _ 4 D D O _ L E N A P C E R _ D E L R L H 9 2 3 N _ 4 D D O _ L E N A P 2 2 0 3 N _ 4 D D O _ L E N A P E T U M _ C I P _ D E L R L H 0 3 7 P _ 3 D D O _ L E N A P 1 2 1 3 P _ 3 D D O _ L E N A P D N G R L H 1 3 2 N _ 3 D D O _ L E N A P 0 2 2 3 N _ 3 D D O _ L E N A P S N E S _ T P O R L H 2 3 0 1 D N G 9 1 3 3 D N G V 3 . 3 _ Y B T S R L H 3 3 1 P _ K L C _ D D O _ L E N A P 8 1 4 3 P _ K L C _ D D O _ L E N A P V 3 . 3 R L H 4 3 1 1 N _ K L C _ D D O _ L E N A P 7 1 5 3 N _ K L C _ D D O _ L E N A P Y E K _ R E W O P W S 5 3 2 GND 1 20 D N G 6 1 6 3 D N G Y E K _ W S 6 3 3 WIFI VCC 2 23 P _ 2 D D O _ L E N A P 5 1 7 3 P _ 2 D D O _ L E N A P D N G W S 7 3 1 C N 9 1 3 P _ B S U I F I W N _ 2 D D O _ L E N A P 4 1 8 3 N _ 2 D D O _ L E N A P O G O L Y N O S / T E D S M H 8 3 2 C N 1 2 4 M _ B S U I F I W P 1 D D O _ L E N A P 3 1 9 3 P 1 D D O _ L E N A P V 5 O G O L / V 5 S M H 9 3 3 C N 8 1 5 D N G I F I W N _ 1 D D O _ L E N A P 2 1 0 4 N _ 1 D D O _ L E N A P D N G O G O L / D N G S M H 0 4 1 SM05B-GHS-TB CN9006 P _ 0 D D O _ L E N A P 1 1 1 4 P _ 0 D D O _ L E N A P 1-819-334-11 1- 818- 692- 211 (J ST) N _ 0 D D O _ L E N A P 0 1 2 4 N _ 0 D D O _ L E N A P D N G 9 3 4 D N G P 0 4 Y L B N E S S A R E D A E H D N G 8 4 4 D N G 3 1 l r t C _ l e n a P 7 5 4 3 1 l r t C _ l e n a P D N G 6 6 4 D N G SPEAKER L+(Fasten #187) 1 1 W S _ C C V _ L E N A P 5 7 4 W S _ C C V _ L E N A P Front L- (Fasten #110) 2 2 W S _ C C V _ L E N A P 4 8 4 W S _ C C V _ L E N A P Lch 1 1 L+ W S _ C C V _ L E N A P 3 9 4 W S _ C C V _ L E N A P 2 2 L- W S _ C C V _ L E N A P 2 0 5 W S _ C C V _ L E N A P 2 3 R- W S _ C C V _ L E N A P 1 1 5 W S _ C C V _ L E N A P 1 4 R+ SPEAKER R- (Fasten #110) 2 r o t c e n n o C r e k a e p S g n i s u o H 3 1- 842- 548- 11 Front R+(Fasten #187) 1 4 Rch Yamaichi 1 1 STBY3.3V 2 2 RS232_RXD 3 3 RS232_TXD 4 4 SIRCS_OUT 5 5 SIRCS_IN 6 6 GND CN9005 6pin connector 182113311 10 10 STBY_+3.3V 12 9 AUDIO+12.5V 14 8 AUDIO+12.5V 11 7 AUDIO+12.5V_GND 1 D N G D N G _ V 5 . 2 1 + O I D U A 6 3 1 15 2 X T _ D T R A U D N G _ V 5 . 2 1 + G E R 5 3 X R _ D T R A U D N G _ V 5 . 2 1 + G E R 4 7 1 16 4 T E S E R V 5 . 2 1 + G E R 3 5 V 3 . 3 + _ Y B T S V 5 . 2 1 + G E R 2 8 1 24 6 M V T _ E D O M C C V _ N O C - T 1 CN6001 UARTA_RX 7 1-842-569-11 NC (MD2) 8 HEADER ASSEMBLY FOR PWB 10P UARTC_RX 9 UARTC_TX 10 1 1 D N G T E D _ F F O _ C A 9 7 1 2 1 X T _ A T R A U N O R E W O P 8 3 1 X I R T A M _ S C E R R E _ L B 7 6 5 6 BL_ON STBY_+3.3V 14 5 1 M E P _ E D O M R E M M I D 5 2 4 6 1 X R _ G O L _ M E P C D _ R E M M I D / C N Y S H 4 7 1 X T _ G O L _ M E P N O _ N O C T 3 8 3 8 1 D N G R W P _ C F P 2 9 1 GND CN9004 CN6002 1-774-667-51 T 1 1 - 2 5 4 - 9 1 8 - 1 L-EX1 Connector,FFC/FPC 18P CN6201(40",46" GE3) CN6704 (37"32" GE2A) SJ M20-28WLB To B board(100106) T-CON_Vcc12V 28 NC GND 27 NC T-CON_VCC12V 26 NC GND 25 NC T-CON_VCC_12V To B 24 1 GND 23 NC BDR_ASU_12V 22 NC GND 21 NC BDR_ASU_12V 20 NC GND 19 NC REG12V 18 2 GND 17 4 REG12V 16 3 GND 15 5 AU_12V 14 8 AU_GND 13 6 AU_12V 12 9 AU_GND 11 7 STBY3.3V 10 10 GND 9 1 T-CON_ON 8 3 AC_OFF_DET 7 9 BL_ERR 6 7 BL ON 5 6 DC_DIMMER 4 4 PFC_ON 3 2 PWM_DIMMER 2 5 POWER_ON 1 8 To LS CN6601(40",46" GE3) +OUT1 1 CN6701 (37"32" GE2A) NON 2 +OUT3 3 NON 4 MOLEX L 4P 1-822-359-11 To LS CN6602(40",46" GE3) -OUT1 1 CN6702 (37"32" GE2A) NON 2 -OUT3 3 NON 4 NC 5 MOLEX L 5P 1-822-360-11 AC_IN AC-N 1 1 AC-L 2 2 CN6001 SFP79-02WLB J AM 1-822-908-11 STBY3.3V 1 1 RS232_RXD 2 2 RS232_TXD 3 3 SIRCS_IN 4 4 SIRCS_OUT 5 5 GND 6 6 CN101 182018311 PANEL FFC 96pin CN2001 FFC Direct inConnector B board T- con Option LS SWmodule HMS3 board HLR board HLR board HLR board HLR board HLR board HLR board HLR board HLR2 board BAT- V board BV - H Harness H-B G-B Harness G-B T- con Board(60Hz) 51pin FFC LVDS-FFC B-PEL3 B board TL- EX1J IG board AC pigtail R3 or RU board B board T- con Option LS G-B Harness G-B B board AC pigtail NC and No HMS3 Board for the followingEurope models only. - KDL-32EX520 - KDL-32EX523 - KDL-40EX520 - KDL-40EX523 - KDL-46EX520 NC for the followingEurope models only. - KDL-32EX520 - KDL-32EX523 - KDL-40EX520 - KDL-40EX523 - KDL-46EX520 Wifi module (US 32, 40 &46 Only) [P-1 BAT-V 32/37/40/46] DIAGRAMS 4-2-4. KDL-32/37/40/46EX520,521,523,524,525 4-2. CONNECTOR DIAGRAM KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 69 DIAGRAMS 4-3. CIRCUIT BOARDS LOCATION KDL-24EX320/325 BATS Board HLR2 Board Switch Unit G1B Board T-CON Switch Unit KDL-32EX421/425/520/521/523/524/525 HLR2 Board BATV Board HMS3 Board HMS3 Board T-CON GE2A Board KDL-22EX320/325 HLR2 Board G1A Board HMS3 Board KDL-26EX320/321/325 HLR2 Board HMS3 Board G1B Board Switch Unit Switch Unit BATS Board BATS Board T-CON T-CON KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 70 DIAGRAMS Switch Unit Switch Unit KDL-40EX520/521/523/524/525 KDL-46EX520/521/523/525 HLR2 Board HLR2 Board BATV Board BATV Board HMS3 Board HMS3 Board T-CON T-CON GE3A Board GE3A Board KDL-37EX521/524/525 Switch Unit HLR2 Board BATV Board HMS3 Board T-CON GE2A Board KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 71 END 9-883-492-05 English 11FP7100-1 Made in U.K. 2011. 06 Sony Corporation Sony UK Service Promotions Dept. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 72 APPENDIX-1 1 2 3 Push 2 3 1 2 3 Please lift Up the minimum. Insert plastic part (less than 15mm) *Do not use metal one. *Take care not to scratch parts. Notice: 6 6 5 4 3 2 1 PROCEDURE TO REMOVAL OF REAR COVER (32) 1. Remove all screws on Rear Cover and AC Cover. 2. Open Rear Cover in order as below. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 73 PROCEDURE TO REMOVAL OF REAR COVER (32) 3. Open RC with COVER AC and AC cable are attached. Note: Make sure to hold cable not to give any tension to connector and scratch damage for cable. 4. Release AC cable connector. 5. Release hook of COVER AC and remove it. APPENDIX-1 AC Cable 3 4 5 AC Cover Note: Confirm the hook broken before reuse COVER AC. In case hook broken is occurred, replace with new one. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 74 PROCEDURE TO REMOVAL OF REAR COVER (37) 1. Remove all screws on Rear Cover and AC Cover. 2. Open Rear Cover in order as below. Note: Do not open quickly with 1~6 hooks are locked. 5 4 6 6 6 6 6 6 1 2 3 These hooks are automatically released . Notice: 1st and 2nd 1 2 Insert your hand in the place shown in picture. 3rd 3 Insert your hand below screw hole as shown in picture. Open RC slowly with care. APPENDIX-1 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 75 PROCEDURE TO REMOVAL OF REAR COVER (37) 3. Open RC with COVER AC and AC cable are attached. Note: Make sure to hold cable not to give any tension to connector and scratch damage for cable. 4. Release AC cable connector. 5. Release hook of COVER AC and remove it. APPENDIX-1 AC Cable 3 4 5 AC Cover Note: Confirm the hook broken before reuse COVER AC. In case hook broken is occurred, replace with new one. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 76 5 5 5 5 5 5 4 3 1 2 PROCEDURE TO REMOVAL OF REAR COVER (40) 1. Remove all screws on Rear Cover and AC Cover. 2. Open Rear Cover in order as below. Note: Do not open quickly with 1~5 hooks are locked. This hooks are automatically released . Notice: Insert your hand in the place shown in picture. Insert your hand below screw hole as shown in picture. Open RC slowly with care. 1 2 APPENDIX-1 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 77 PROCEDURE TO REMOVAL OF REAR COVER (40) 3. Open RC with COVER AC and AC cable are attached. Note: Make sure to hold cable not to give any tension to connector and scratch damage for cable. 4. Release AC cable connector. 5. Release hook of COVER AC and remove it. APPENDIX-1 AC Cable 3 4 5 AC Cover Note: Confirm the hook broken before reuse COVER AC. In case hook broken is occurred, replace with new one. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 78 1 Please lift Up the minimum. Insert plastic part (less than 15mm) *Do not use metal one. *Take care not to scratch parts. Notice: PROCEDURE TO REMOVAL OF REAR COVER (46) 6 6 6 6 6 6 5 3 1 2 4 This hooks are automatically released . 1. Remove all screws on Rear Cover and AC Cover. 2. Open Rear Cover in order as below. Note: Do not open quickly with 1~6 hooks are locked. 1 1.Push 2.Move 2 Insert your hand above screw hole as shown in picture. Open RC slowly with care. APPENDIX-1 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 79 PROCEDURE TO REMOVAL OF REAR COVER (46) 3. Open RC with COVER AC and AC cable are attached. Note: Make sure to hold cable not to give any tension to connector and scratch damage for cable. 4. Release AC cable connector. 5. Release hook of COVER AC and remove it. APPENDIX-1 AC Cable 3 4 5 AC Cover Note: Confirm the hook broken before reuse COVER AC. In case hook broken is occurred, replace with new one. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 80 1 1 2 3 4 5 6 4 5 6 APPENDIX-1 PROCEDURE TO ASSEMBLEL OF REAR COVER (32) 1. Put Rear Cover from top side. 2. Push and confirm Locks in order as below. 3. Confirm all locks are fitting.. Notice: KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 81 APPENDIX-1 PROCEDURE TO ASSEMBLEL OF REAR COVER (37/40/46) 1. Put Rear Cover from top side. 2. Push and confirm Locks in order as below. 3. Confirm all locks are fitting.. 1 1 1 1 1 1 2 3 9 8 7 4 5 6 1 1 1 1 1 1 2 4 7 6 3 5 1 1 1 1 1 1 2 3 6 5 4 <37 Inch> <40 Inch> <46 Inch> KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 82 2.Peel off the double sided tape To peel off the double sided tape between the bezel assembly and the panel, push bezel down and pull panel up. To prevent breaking the panel it is prohibited to push the panel from front. 1.Release hooks of Bezel (2) Move hands along, peeling off the tape, pull up and push down near the tape as you go along. Please release hooks of top and side. and install a cushion to avoid hooks restored. Top Side (L &R) Cushion (1) Pull Panel up and push down Bezel like picture. APPENDIX-2 1. PROCEDURE TO REMOVE THE LCD PANEL FROM THE BEZEL ASSY <22/24/26 inch> Peel off the double sided tape between the bezel assembly and the LCD panel when exchanging the LCD panel, etc, follow the instructions below. KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 83 APPENDIX-2 <32/37/40/55/60 inch> 2.Peel off the double sided tape To peel off the double sided tape between the bezel assembly and the panel, push bezel down and pull panel up. To prevent breaking the panel it is prohibited to push the panel from front. 1.Take off Bracket, Panel Take off Bracket, Panel by pushing bezel hook. The positions are shown on the following pages. Pushing hook Put off (1)Take off LED board to assist with tape peel off (2)Put hand between the bezel and panel from side, pull panel up and push down bezel like picture. Should pull up metal area, should not cell area. (3)Move hands along, peeling off tape, pull up and push down near the tape as you go along. Moving hands step by step KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 84 Because the double sided tapes strength weakens when peeled off, peel off all the tape from bezel assembly, and stick on new ones (P/N: See Common Parts list). 1.Peel off the double sided tape from Panel. (Possibly remain on Bezel side) 2.Stick the double sided tapes Peel off separate papers before putting panel on. 2. EXCHANGING THE DOUBLE SIDED TAPE 1position 5x440mm t=0.4 22 2position 5x240mm t=0.4 26 2position 5x240mm t=0.4 24 <22/24/26 inch> APPENDIX-2 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 85 Because double sided tapes strength weaken when tapes once peeled off, peel off all tapes from bezel assembly, and stick new ones (P/N: 4-272-200-01). 1.Peel off double sided tapes from Panel. (Possibly remain on Bezel side) 2. EXCHENGE DOUBLE SIDED TAPES 2position 5x290mm t=0.4 2position 5x350mm t=0.4 32 37 2position 5x380mm t=0.4 40 46 3position 5x290mm t=0.4 <32/37/40/46 inch> 2.Stick double sided tapes Peel off separate papers before panel puts on. APPENDIX-2 KDL-22/24/26/32/37/40/46EX320,321,325,421,425,520,521,523,524,525(AEP/UK/RUSS) 86 1.Putting the panel on to bezel (1) Put from upper side adjusting position to L/R side. (2) Down panel on to bottom caring about fitting bezel position ribs and panel cutout area. Pay attention to the double sided tape, put the panel on to the bezel assembly as shown below. 3. PUTTING THE PANEL ON TO THE BEZEL (1)Put on upper side (2)Put down Care about positioning rib (L&R) <32~40/55/60 inch> <22/24/26 inch> Please lock Panel with hooks of Bezel. 2.Lock with hooks of Bezel / Putting on Bracket, panel <32~40/55/60 inch> <22/24/26 inch> Put brackets and confirm fixed by hook. APPENDIX-2