RX3i CustomerPresentation

2003 GE Fanuc Automation All rights reserved.
PACSystems RX3i Customer Presentation

PACSystems RX3i
Outline
Introduction
What is the RX3i
Value Proposition
Tools, protect investment, path to future
Measurable benefits
ROI Calculator
Product Overview
CPU
Backplane
Power supplies
Ethernet Module
Communication Modules
Analog Modules
Discrete I/O
Specialty I/O
Distributed I/O
Programming Tools
Summary
Introduction
What is the RX3i

Next Generation of mid to high end control
For mid to high end process and discrete
applications
Centered around Proficy Machine Edition
More than a PLC
Programmable Automation Controller
PACSystems
Designed around open systems
Provides outstanding migration path for all
current customer base
Provides ability for fast technology changes
Multigeneration project
First generation PACSystems RX7i
Second generation PACSystems RX3i

Product Description
High Level Functionality in Small, Low Cost System
Combining a New High-Speed Backplane (PCI 27mhz) to the Existing Series 90-30 serial bus
Intel 300mHz CPU (same as RX7i)
No Information Bottleneck Fast Throughput
Supports New RX3i and Series 90-30 I/O Modules
High capacity power supplies supports multiple units for extra power or redundancy
Same Engine As RX7i Easy Program Transportability
I/O Your Way
New, Faster I/O With Expanded Diagnostics and
Interrupts
32 pt Discrete I/O with high capacity terminal
blocks (spring and box style)
Universal Analog
High Density Analog (Isolated)
Motion Module
New System Makes RX3i and Series 90-30 I/O Hot Insertable (CPU base only)
You Change Modules on Your Schedule
_
Flexibility When You Update Wiring, Installation,
Drawings, etc.
High performance Ethernet and Profibus Modules
PACSystems
RX3i
Product Positioning
How is it positioned with our current offering now and in the future?

F u n c t i o n a l i t y
F

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x

I

b

I

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Simple Control
Limited Memory
1-2 Serial Ports
Less than 100 I/O
Moderate Control
Field Bus Interfaces
Ethernet Connectivity
100 - 512 I/O
Complex Control
Motion
High Availability
Field Bus Interfaces
Ethernet Connectivity
200 - 2000 I/O
Complex Control
Memory Intensive
Coordinated Control
Redundancy
Hi-Speed Processing
1000 or more I/O
Nano Micro VersaMax Series90-30 Series90-70/PACSystem RX7i
PACSystems RX3i
High Level Proposition ROI
Hardware migration
from Series 90-30 to
RX3i
Saves dollars spent on hardware 2 ways:
Existing Series 90-30 I/O can be used to migrate to the RX3i which has better throughput
and more capacity.
Existing panel does not have to be modified to accommodate the RX3i. The foot print is
the same as Series 90-30.
Training and support The RX3i uses the same program structure as the Series 90-30 and same I/O as the
Series 90-30 therefore training and support is minimal compared to a different
manufactures
Throughput The RX3i PCI backplane is 250 times faster than the Series 90-30 serial bus, thus the
throughput time of the PCI bus will enable modules such as Ethernet, Analog and
Profibus to be more efficient increasing productivity.
Downtime The new RX3i modules provide extensive diagnostic with time and date stamping to
quickly identify machine failures.
The RX3i supports redundant power supplies to ensure high availability.
Investment cost RX3i hardware cost is one of the most economical on the market today. The RX3i will
have over 32 discrete I/O, 13 analog I/O, and a wide variety of specialty modules to solve
complex applications.
The powerful controller, with 10 meg of memory, will enable the RX3i to solve complex
applications costing much less than our competitors. In addition there are a wide range
of third party modules that are compatible with the RX3i.
PACSystems Value Proposition
LOGIC DEVELOPER PRODUCTIVITY
ROI Calculator
FEATURE BENEFITS
Openness
RX3i supports open hardware platforms such as
the PCI bus, worldwide communications
networks, and standard PC architecture.
High performance PCI bus and processors enables
higher throughput performance for your machine.
Open network support reduces integration cost to
devices such as drives, scales, operator interfaces.
Flexibility
PACSystems supports multiple platforms and
enables code to be easily transfer from one
platform to another
RX3i supports both RX3i and Series 90-30 I/O
Reduces code development and gives you the
flexibility to address the application with the hardware
that fits
Transition to the latest technology is affordable and
easy with the RX3i bringing both I/O and programs
forward
Productivity
Single Software Package for Control, Operator
Interface and Motion
Personnel only need to be trained on one software
package
Software cost reduced since only need one software
package
Machine Edition Toolchest provides the ability to
re-use objects for Application Building Blocks
User can build a set of building blocks that can be
validated and used over again. This saves
development/validation time.
RX3i Base supports both PCI and serial bus
12 and 16 slot backplanes, universal slots
Supports both PCI and High Speed Serial modules
PCI Bus is 250 times the performance of the high speed serial bus
Serial bus (1MHz) data transfer rate is 0.062 Mbyte/sec vs. new PCI (27MHz) is 27.0 Mbyte/sec
Intelligent modules will have data throughput improvement of up to 70% on PCI bus
Each slot supports both new RX3i and existing Series 90-30 I/O modules
Support hot insertion for both new and traditional modules
Multiple controller support (future)
I/O Interrupt Support
Connector for Isolated
24VDC and External
Optional Fan Control
(future support)
Grounding Bar for I/O.
Reduced wiring.
PCI Connector
High Speed Serial I/O
Connector
High Speed Serial
Expansion Racks (PCI Bus
is not part of expansion)
Product Overview
RX3i Backplane
Backplane supports both PCI and high speed serial bus for maximum
flexibility
PCI bus provides improved I/O throughput and faster machine cycles
Easy migration from Series 90-30 to the RX3i for existing customers
High availability with Hot Swap of modules
Cost effective high speed serial expansion
Flexible configuration with universal slots
Your Benefits RX3i Backplane
Applications Solved and Application Needs
Packaging and Assembly Machines
High Speed Data Transfer
Continuous Process Hot Swap

Product Overview RX3i CPU
RX3i CPU:
Processor: Intel Celeron 300MHz
Support for 32K inputs, 32K outputs, 32K analog inputs, 32K
analog outputs and up to 5 Meg of data storage
10 Megabytes of fully configurable user memory:
Store all machine documentation in CPU
Support multiple languages:
Relay Ladder, Instruction List, C, Function Block Diagrams*, Open Process*,
User Defined Function Blocks, Structured Text and SFC*
Symbolic Programming
Two serial ports, one RS-232 and one RS-485 port:
Support Break-free SNP slave, Serial Read/Write and Modbus Slave
Three position switch: Run, Run Disabled, Stop
Support hot insertion of CPU
Diagnostic LEDs:
OK, RUN, Outputs Enabled, FORCE, BATTERY, FAULT, PORT ACTIVITY
Built-in thermal sensor (warm and hot bit)
* Check release schedule
Your Benefit
RX3i CPU
300Mhz processor enables fast program execution
Only one controller required for complex applications
Flexible programming with multiple IEC languages and C
Extensive diagnostic LEDs to reduce down time
Built-in communication ports reduce additional hardware cost
Documentation storage on the CPU enables users to maintain the latest
documentation and reduces down time
Packaging Machines High Speed
Program Execution
Assembly Multiple Serial Ports and
data storage
Blending Machine Recipe Storage
Product Overview
RX3i Power Supplies
LEDs for Power, Over Temp, Over Load and
Fault
Behind a door will be the ON/OFF switch
Wiring terminal is doubled for daisy chain
wiring
Power supplies are 40 watts
Thermal sensors
Support Hot Insertion
Types:
120/240VAC (125VDC) Double wide module
24VDC Single width module
Multiple Power Supplies are supported by the
back plane for more capacity or redundancy
(First quarter 2005)
Your Benefits
RX3i Power Supplies
Sufficient power to the backplane enables user to easily support a wide
range of I/O
Support for multiple power supplies reduces hardware cost and improves
system reliability
Thermal sensor ensures that the hardware is protected from excessive heat
and protects the users investment
High availability machines
Water/Waste Water Redundant power
supplies
Utility Applications 125VDC power
supplies and redundant power supplies
Ethernet Module
10/100Mbits Half/Full duplex
Supports SRTP, EGD and Channels (1
st
Qtr 2005)
Modbus TCP (Server Target 2
nd
Qtr 2005, Client Target
3
rd
Qtr 2005)
Built-in switch reduces hardware cost
Ethernet ports recessed to protect wiring
Supports Remote I/O using EGD or Modbus TCP

Product Overview
Communications Module
Profibus DP (PCI bus)
Master and Slave modules
Support for V1
Genius Bus Controller (Serial bus)
DeviceNet (Target 3
rd
Qtr 2005) (Serial bus)
Serial Module (Target 4
th
Qtr 2005) (PCI bus)
Two and four serial port module
Support over 10 protocols and tools to write custom
protocols
HART on Analog I/O (Targeted 3
rd
Qtr 2005) (PCI bus)

Module availability may vary. Check release schedule.
Product Overview
Communications Module
Multiple communication options provide the user with maximum application
flexibility
Integration is easy using CIMPLICITY Machine Edition saving development time
Open network support ensures the user can easily interface to a wide variety of
networks and devices

Your Benefit
Communications
Open network support
Process Control Network support to
interface to intelligent motor control
centers, drives and other devices
supporting Ethernet, HART, Profibus or
DeviceNet

Product Overview
RX3i Analog I/O
RX3i High Performance Analog
New Analog Types Engineering unit supported
Universal Analog (8 channels) supports volt, current, T/C, Strain Gauge,
Resistor and RTD configurable per channel
Isolated Analog Input and Output modules ( 6 and 12 channels), supporting
voltage and current (Target 4
th
Qtr 2005)
Non Isolated Analog on PCI bus (8 and 16 channel in and 4 and 8 channel
out) supports both voltage and current (Target 2
nd
Qtr 2005)
Non Isolated Analog on PCI bus with HART (3
rd
Qtr 2005)
Asset Management Interface tool
All input modules support
Fast configurable integration time
Generate Interrupts
Four level alarms Low, Low/Low, High, High/High
Extensive diagnostics Open wire, Under/Over Range, and Rate of Change
All output modules support
Extensive diagnostics Under/Over Range, and Clamp Limit
Ramp Rate control
Your Benefits
RX3i Analog I/O
Universal Analog
Reduces hardware cost. Multiple modules are no longer required to support multiple
analog signals.
Extensive alarming and diagnostics reduces downtime and improves product quality
Isolated and non - Isolated Analog Inputs
Fast integration improves process throughput
High density, reduce panel space and hardware cost
Flexible configuration for diagnostics, interrupts and operation
Injection Molding Wide variety of
analog devices
Process Control Isolated and non-
isolated analog, HART, Thermocouple
and RTD requirements
Product Overview
RX3i Discrete I/O
Wide Range of Discrete I/O Modules Available
New I/O Module Types
32 point, 12/24VDC Input
32 point, 24VDC with ESCP (0.75 Amp) protection
Self healing with point level diagnostics sent to CPU
No external fuses required
Each point has bi-color LED, amber when point has short
24 Point, 2 Amp Relay Out (Target 3
rd
Qtr 2005)
32 Point, 120VAC In (Target 3
rd
Qtr 2005)
16 Point, 4 Amp Isolated Relay Out (Target 3
rd
Qtr 2005)
16 Point, 120VAC Isolated Input (Target 3
rd
Qtr 2005)
16 Point, 120VAC Isolated Output (Target 3
rd
Qtr 2005)
Your Benefits RX3i Discrete I/O
Panel space reduced by half, and hardware cost reduced
24VDC ESCP output reduces down time, eliminates the need for external
fuses and provides extensive diagnostics
Flexible wiring options with spring and box style termination
Easy to use terminal block design improves mean time to repair
Hot Swap support enables systems to be repaired without powering
down the controller
Diagnostic outputs with protection, high
density I/O to reduce panel space
Continuous Process Hot swap modules
and extensive diagnostics
Product Overview RX3i DSM314
High performance 1-4 axis motion controller capable
of solving complex single and multi-axis motion
control applications.
Supports both digital and analog servos
Interfaces with FANUC, S2K, SL or Third Party Servos
(reuse existing servos on retrofits).
Supports advance features - Cam and Local Logic
programs
Built-in I/O for motion functions
Dual high speed registration inputs per axis
Master encoder input for cam & follower
Product Overview RX3i DSM324i
Flexible I/O Configuration: map any module input to any axis
Control up to 4 FANUC Beta i -Series servos per module
Reduced cost/axis for multi-axis applications
Higher motor speed
Higher machine cycle rate due to significantly lower
motor inertia
Smaller motor size: length and flange width for most
models
Smaller, faster lower inertia.
Fiber optic interface between DSM324i and FANUC amplifier
High noise immunity
Reduced wiring complexity and cost
Improved Machine Productivity
Extensive built in diagnostics provide plant floor maintenance utility
Machine Up-Time: High reliability of FANUC servos
Improved Engineering Productivity
Integrated Programming: Configured and Programmed in PLC
Easy to Use: Configuration & programming, graphical cam editor, monitoring and
diagnostic tools within Machine Edition One tool
Greater Application Flexibility
Centralized, distributed or hybrid control system architectures
Single or Multi-axis Solutions
Broad range of servo products
Your Benefits RX3i Digital Servo Module
Packaging and Assembly Machines High
speed motion and integrated control
New Specialty I/O Modules Planned
High Speed Counter on PCI bus (4
th
Qtr 2005)
4 and 8 channel High Speed Counter
Type A, B, C, D, E and Z functions supported
Product Overview
RX3i I/O
Ethernet Interface Module for Series 90-30 I/O (IC693NIU004)
10/100Mbits Ethernet connectivity
Built-in switch enables the bases to be easily daisy chain to the next base
without external switch
Inexpensive CPU redundancy for PAC Systems (CPU synchronization is
separate and not supported by RX3i at this time)
Inexpensive local expansion
Supports a wide variety of Series 90-30 I/O and very cost competitive
Configuration Options:
CPU Redundancy
Single Controller
Product Overview
RX3i Remote I/O
The Series 90-30 Ethernet NIU enables you to use the same
I/O locally and remotely which reduces spares
The ENIU provides built-in switch to daisy chain to next base
saving hardware cost and simplifying wiring
Single point of connect for both CPU and ENIU saving time
CPU Redundancy
Single Controller
Your Benefit RX3i Remote I/O
Complete set of tools to develop View, Motion, & and Control applications
One Environment for Maximum Productivity Common User Interface
Single Project Database
(Cross-ref, Variable List )
Drag & Drop
Extensive on-line help,
including a Companion Window
Tight integration with View and
Plant Edition software
Application Library/Toolchest
Reuse Logic, save time
System Management
Version Control
Security Access
Audit Trail
Logic Developer PLC is a part
of the Machine Edition Suite
Protects Users Investment
Opportunity to Grow
Improves Productivity
LOGIC DEVELOPER PRODUCTIVITY
One Environment for All Application Development
Programming Tool Proficy Machine Edition
Appendix A - MultiGeneration Plan
First Release
CPU 300Mhz (LD, C, UDFB, Structured Text,
Symbolics)
12 and 16 slot Rack
Ethernet Module (EGD and Channels)
AC and DC Power Supplies
Local Expansion Module
Over 40 Series 90-30 modules in 3i blue
Second Release 2.8
Universal Analog Module
DSM324i module
Third Release 2.9
Profibus Master/Slave Modules
Genius Bus Controller support (serial bus)
32 Pt 24VDC Input Module
32 Pt 24 VDC Output Module with ESCP

Future Releases (Dates have not been committed unless
otherwise stated)
Controller:
Compute Block
High performance CPU (M class processor)
Redundant controller support
Instruction List
Sequential Function Chart

Communications:
DeviceNet support on serial bus (Target 3
rd
Qtr 2005)
Control Memory Exchange module

I/O and Specialty Modules:
24VDC input w/SER/Interrupts and Advanced diagnostics
24VDC output w/Advanced diagnostics (PCI bus)
Serial Communications Module (PCI bus) (Target 3
rd
Qtr 2005)
High Speed Counter (1Mhz) (Target 4
th
Qtr 2005)
Isolated RTD
Isolated Thermocouple
Flow Meter
Single Board Computer

Remote I/O:
6 slot base
High Speed Base Expansion (PCI Bus)
Ethernet NIU
Profibus NIU

Dates are subject to change. Check with your GE Fanuc Representative for updated dates.
Forth Release (April 2005)
Redundant and added capacity power supplies
Modbus TCP Server
Analog I/O on PCI Bus
Fifth Release (June 2005)
Analog I/O HART on PCI Bus
Function Block Diagram Programming
Open Process
Modbus TCP Client
32 Pt 120VAC Input Module
24 Pt Relay Output Module (2 amp)
16 Pt Relay Output Module (4 amp isolated)

RX3i Summary
Hot Swap Modules
Machine Edition
Programming Tools
Symbolic Programming
User Defined Function
Blocks

Global Accepted Networks
Ethernet, Profibus,
DeviceNet and Genius
PCI Bus Support
Supports standard Text,
CSV, SNF, and XML formats
for portability among many
software products
Program Migration from
one platform to another
Maintain I/O Investment
While Upgrading
Technology
High Speed PCI Bus
Pentium Processor
High Performance Digital
Servo Control
Migrate to Multiple
Platforms
Flexible IEC Language
Support
Support new and existing
I/O

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2003 GE Fanuc Automation All rights reserved.

PACSystems RX3i Customer Presentation

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