TC230 Expert IEC60870-5-103

Voltage Regulator
TAPCON 230 expert

Supplement
2195770/03 EN . Protocol Specification IEC 60870-5-103
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are binding.
The original operating instructions were written in German.
Table of contents
Maschinenfabrik Reinhausen 2014 3 2195770/03 EN TAPCON 230 expert
Table of contents
1 Introduction......................................................................................................................... 4
1.1 Subject to change without notice......................................................................................................... 4
1.2 Completeness...................................................................................................................................... 4
1.3 Supporting documents......................................................................................................................... 4
1.4 Safekeeping......................................................................................................................................... 4
2 Physical interfaces.............................................................................................................. 5
3 Setting device parameters ................................................................................................. 7
4 Protocol specification......................................................................................................... 9
4.1 Message structure............................................................................................................................... 9
4.2 Sequences........................................................................................................................................... 9
4.2.1 Time synchronization ............................................................................................................................................ 9
4.2.2 General query...................................................................................................................................................... 10
4.2.3 General command............................................................................................................................................... 11
4.2.4 Generic data general query................................................................................................................................. 11
4.2.5 Generic command (write entry with execution) ................................................................................................... 12
4.3 Monitoring message for the tap position............................................................................................ 13
5 Data points......................................................................................................................... 15
5.1 Control direction (commands) ........................................................................................................... 15
5.2 Monitoring direction (messages) ....................................................................................................... 16
Glossary............................................................................................................................. 20
1 Introduction
Introduction
The technical file contains detailed descriptions for implementing the IEC
60870-5-103 interface protocol.
This technical file is intended solely for specially trained and authorized per-
sonnel.
Subject to change without notice
The information contained in this technical file comprises the technical speci-
fications approved at the time of printing. Significant modifications will be in-
cluded in a new edition of the technical file.
The document number and version number of this technical file are shown in
the footer.
Completeness
This technical file is incomplete without the supporting documentation.
Supporting documents
The following documents apply to this technical file:
Operating instructions for TAPCON 230 expert
Quick reference guide to TAPCON 230 expert
Safekeeping
This technical file and all supporting documents must be kept ready at hand
and accessible for future use at all times.
1
1.1
1.2
1.3
1.4
2 Physical interfaces
Physical interfaces
The device has been developed in accordance with applicable EMC stan-
dards. In regards to complying with EMC standards, please refer to the cor-
responding chapter on the topic of "Electromagnetic Compatibility" in the de-
vice's operating instructions.
You can find additional information on wiring and routing instructions for the
fiber-optic cable in the operating instructions for this device.
The following physical interfaces are available on the device for data trans-
mission using the control system protocol:
RS232 9-pin SUB-D connector
Pin 2: TxD
Pin 3: RxD
Pin 5: GND
RS485 3-pin bush from Phoenix MSTB 2.5/3-GF-5
Pin 1: GND (100 ground resistance)
Pin 2: B (inverted)
Pin 3: A (non-inverted)
Polarity:
A > B by 200 mV corresponds to 1
B < A around 200 mV corresponds to 0
An inactive communication cable corresponds to 1.
The start bit has the designation 0.
Recommended terminating resistor 120 .
Fiber-optic
cable (FO)
F-ST (850 nm or 660 nm)
F-SMA (850 nm or 660 nm)
Table 1: Interfaces available
Transmission on physical level:
Asynchronous with 8 data bits, even parity, 1 stop bit (8E1)
2

2 Physical interfaces
Figure 1: Voltage regulator connections
1 RS485 4 RJ45 (Ethernet)
2 RS232 5 CAN bus
3 Fiber-optic cable

3 Setting device parameters
Setting device parameters
In order to use the control system protocol, you need to set the device pa-
rameters.
Please refer to the device's operating instructions for more information re-
garding setting the device parameters.
You must set the following parameters:
Parameter RS232 RS485 OF
Communication protocol IEC 60870-5-103
MODBUS format Not required
Communication port RS232 RS485 OF
Baud rate communication 9.6; 19.2; 38.4 or 57.6 kilobaud
Network address Not required
TCP port Not required
OF light on/off Not required Not required ON: Light ON at 1
OFF: Light OFF at 1
Local SCADA address 0 to 254 (255 = broadcast message)
SCADA master address Not required
Unsolicited messages Not required
Repeatedly unsolicited
messages
Not required
Appl. confirm. time exceed-
ed
Not required
RS485 transmit delay time Not required 0254 ms* Not required
Table 2: Device parameters
*) e.g. 2 ms, to compensate for the response time of an external RS485/
RS232 transformer when changing between transmitting and receiving oper-
ation.
Parameter RS232 RS485 OF RJ45
CI protocol DNP3
CI port RS232 RS485 OF RJ45
CI baudrate 9.6; 19.2; 38.4 or 57.6 kilobaud Not required
IP address Not required 0.0.0.0
TCP port Not required 1234
OF inversion Not required ON: Light ON at 1
OFF: Light OFF at
1
Not required
CI address (SCADA) 1...9,999
Master address (SCADA) 0...9,999
3

3 Setting device parameters
Parameter RS232 RS485 OF RJ45
Unsolicited messages On/Off
Repeatedly unsolicited
messages
1...100 (0 = infinite)
Appl. confirm. time exceed-
ed
1...60 s
RS485 transmit delay time Not required 0254 ms* Not required Not required
Table 3: Device parameters
*) e.g. 2 ms, to compensate for the reaction time of an external RS485/
RS232 transformer when changing between transmitting and receiving oper-
ation.

4 Protocol specification
Protocol specification
The IEC60870-5-103 interface protocol was originally developed for commu-
nicating between protective devices. The pre-defined function types and the
associated information numbers are not suitable for the information that the
voltage regulator has to transmit.
A function type from the "private sphere" of the protocol is therefore used for
all "non-generic data points".
The information numbers for all general commands and messages with the
function type from the "private sphere" are specific.
Analog values are transferred in the control direction (command) and moni-
toring direction (message) using a generic message type. All measured val-
ues are assigned to class 2 and all parameters to class 1.
In addition to the 9.6 and 19.2 kilobaud rates required by the standard, 38.4
and 57.6 kilobaud can also be selected on the voltage regulator.
Message structure
The function types, type codes and data types listed in the data tables are
explained in the following section.
The following function types are used:
110 = function type from the private sphere (can be defined specifically)
254 = generic function type
255 = global function type
The following type codes are used:
1 = message with time stamp
6 = time synchronization
7 = general query
10 = generic data
20 = general command
21 = generic command
The following data types are used:
7 = short real
Sequences
Sample sequences of the protocol are described in the following section.
Time synchronization
Sample command for time synchronization:
68 f f 68 28 1 6 81 8 1 ff 0 77 9 2f 88 90 9 9 91 16
4
4.1
Function type
Type code
Data type
4.2
4.2.1
Code (hexadeci-
mal)
Meaning
68 f f 68 28 1 Start of message
6 Type code = 6 (decimal) = time synchronization
81 -
8 Reason for transmission = 8 (decimal) = time syn-
chronization
1 -
ff Function type (or address of 1st octet's information
object) = 255 (decimal) = global function type
0 Info number (or address of 2nd octet's information
object) = 0 = time synchronization
77 -
9 2f 88 90 9 9 Time structure CP56Time2a
91 16 End of message
Table 4: Sample command for time synchronization
After time synchronization, the voltage regulator returns the time synchroni-
zation feedback as positive confirmation. The reason for transmission is set
to 8.
This time specification is used, among other things, for the display in
TAPCONtrol visualization software.
The time stamp in the regulator's telegrams is produced by the communica-
tion card and is only set when the message is sent.
General query
Sample general query (GQ):
68 9 9 68 43 1 7 81 9 1 ff 0 0 d5 16
Code (hexadeci-
mal)
Meaning
68 9 9 68 43 1 Start of message
7 Type code = 7 (decimal) general query
81 -
9 Reason for transmission 0 = not used
1 -
ff Function type (or address of 1st octet's information
object) = 255 (decimal) = global function type
object) = general query initiation
0 -
d5 16 End of message
Table 5: Sample general query
4.2.2
After the last data message from the general query cycle, the "GQ complete"
message is issued with type code 8 and reason for transmission 10.
General command
Sample general command:
68 a a 68 43 1 14 81 14 1 6e 10 1 0 6d 16
Code (hexadeci-
mal)
Meaning
68 a a 68 43 1 Start of message
14 Type code = 20 (decimal) = general command
81 -
14 Reason for transmission = 20 (decimal) = general
command
1 -
6e Function type (or address of 1st octet's information
object) = 110 (decimal) = private sphere
object) = 16 (decimal) = Auto/Manual
1 Value = OFF
0 -
6d 16 End of message
Table 6: Sample general command
After receiving a valid command, the voltage regulator sends the command
message back as positive confirmation. The reason for transmission is set to
20.
If the command cannot be executed, the reason for transmission is 21.
Generic data general query
Sample generic data general query:
68 a a 68 43 1 15 81 9 1 fe f5 0 0 d7 16
Code (hexadeci-
mal)
Meaning
68 a a 68 43 1 Start of message
15 Type code = 21 (decimal) = general query
81 -
9 Reason for transmission = 9 (decimal) = not used
1 -
fe Function type (or address of 1st octet's information
object) = 254 (decimal) = generic function type
4.2.3
4.2.4
Code (hexadeci-
mal)
Meaning
f5 Info number (or address of 2nd octet's information
object) = 245 (decimal) = general query generic da-
ta
0 -
0 -
d7 16 End of message
Table 7: Sample generic data general query
After the last data transfer for the "General query", a message entitled "GQ
complete" is transferred with type code 10, info number 245 and reason for
transmission 10.
Generic command (write entry with execution)
Sample generic data general query:
68 14 14 68 43 1 a 81 28 1 fe fa 0 1 37 1 1 7 4 1 0 0 ca
42 42 16
Code(hexadeci-
mal)
Meaning
68 14 14 68 43
1
Start of message
a Type code = 10 (decimal) = generic data
81 -
28 Reason for transmission = 40 (decimal) = generic
write command
1 -
fe Function type (or address of 1st octet's information
object) = 254 (decimal) = generic function type
fa Info number (or address of information object 2nd
octet) = 250 (decimal) = write entry
0 -
1 -
37 1 GIN LSB = 55 (decimal), GIN MSB = 1; 55 = de-
sired voltage value 1
1 -
7 Data type = 7 = short real
4 -
0 0 ca 42 4 bytes of data
42 16 End of message
Table 8: Sample generic command (write entry with execution)
After receiving a valid command, the voltage regulator sends the command
message back as positive confirmation. The reason for transmission is set to
40.
4.2.5
If the command cannot be executed, the reason for transmission is 41.
The generic command "Write entry with confirmation" (info number 249) is
not implemented.
Monitoring message for the tap position
The tap position is reported in 3 messages simultaneously:
Type code 10
Type code 4
Type code 204
The messages are structured as follows:
Message type 10
Variable structure code 0x81
Reason for transmission 1 or 9
Shared address of ASDU Address set
Function type 254
Information number 244
RII 1
NGD 1
GIN LSB 54
GIN MSB 2
KOD 1
Data type 7 (short real)
Number of data bytes 4
Quantity 1
Data (4 bytes, short real)
Table 9: Structure of a message with type code 10
Message type 4
Function type 110
Data (4 bytes, short real) Tap position
Relative time ms (2 bytes) Not used, always 0
Error number (2 bytes) Not used, always 0
Time (2 bytes) Time
Table 10: Structure of telegram with type code 4
Message type 204
4.3
Function type 110
Data (4 bytes, short real) Tap position
Time (4 bytes)
SIN (1 byte)
Table 11: Structure of telegram with type code 204
The examples were taken from various log files where the message traffic
between a computer and the voltage regulator was recorded. The address of
the voltage regulator was set to 1.
Some of the tap positions in the sample telegrams selected are different in
order to show examples with different values. The same tap position is nor-
mally reported in all three telegrams.
Telegram Comments
68 9 9 68 43 1 7 81 9 1 ff 0 0 d5 16 General query command from the computer
68 a a 68 43 1 15 81 1 fe f5 0 0 d7 16 General query command for generic data from
the computer
68 14 14 68 28 1 4 81 9 1 6e 76 0 0 20 41
0 0 0 0 f3 9b 82 0 d 16
Telegram with type 4, sent during the general
query
68 14 14 68 28 1 a 81 9 1 fe f4 0 81 36 2
1 7 4 1 0 0 20 41 d7 16
Telegram with type 10, sent during the general
query
Tap position 10 is reported in bytes 0 0 20 41
68 11 11 68 28 1 cc 81 9 1 6e 36 0 0 0 0
c7 65 80 0 0 d0 16
Telegram with type 204, sent during the gener-
al query
68 14 14 68 28 1 4 81 1 1 6e 76 0 0 80 3f
0 0 0 0 fd a4 27 8b a6 16
Telegram with type 4, sent due to a change in
tap position
Tap position 1 is reported in bytes 0 0 80 3f
68 14 14 68 28 1 a 81 1 1 fe f4 0 1 36 2
1 7 4 1 0 0 80 3f ad 16
Telegram with type 10, sent due to a change in
tap position
Tap position 1 is reported in bytes 0 0 80 3f
68 11 11 68 8 1 cc 81 1 1 6e 36 0 0 0 40
18 d5 27 8b 0 db 16
Telegram with type 204, sent due to a change
in tap position
Table 12: Examples of messages for monitoring telegrams of the tap position
Examples of messages for
tap position telegrams
5 Data points
Data points
The data points of the protocol are described in the following section.
Control direction (commands)
Remote mode needs to be set so that commands from the control system
are carried out at the TAPCON 230.
The following data points have the properties stated below:
Type code = 10
Function type = 254
Data type = 7
GIN
LSB
GIN
MSB
Class Description
55 1 1 Desired voltage value 1***
Table 13: Data points in control direction
***) Deviations may arise between the set value and the value transmitted
via the interface if the value set cannot be depicted accurately as a "short re-
al" value. (e.g. 100.555 via interface => 100.5 in the display)
Type code = 20
Byte 2 information number = 110
Class = 1
Info
number
byte 1
Description
16 Auto/manual (On = auto mode; Off = manual mode)
17 Raise (On = raise; Off = lower; only in manual mode)
18 Lower (On = lower, Off = no function; only during manual
mode)
19 Desired voltage value 1 (On = active)
20 Desired voltage value 2 (On = active; it must not be possible
for desired value 2 to be activated by a GPI)
21 Desired voltage value 3 (On = active; it must not be possible
for desired value 3 to be activated by a GPI)
5
5.1

5 Data points
Info
number
byte 1
Description
35 Parallel operation (On = active)
Please note that in order to activate parallel operation, ALL
conditions for parallel operation must be satisfied, e.g. the
voltage regulator group assignment must also be set and the
CAN address must not be 0!
36 Master parallel operation method (On = master, Off = no func-
tion)
Info: "On" has no function if the parallel operation method can
be selected using a General Purpose Input (GPI)!
37 Follower parallel operation method (On = follower, Off = no
function)
38 Circulating reactive current parallel operation method (On =
circulating reactive current, Off = no function)
48 Auto synchronization parallel operation method (On = auto
synchronization, Off = no function)
57 Group 1 parallel operation (On = voltage regulator is assigned
group 1)
Assignment to groups 1 and 2 can be undertaken at the same
time.
Info: Assignment via control system not possible if group 1
can be activated via a General Purpose Input (GPI)!
58 Group 2 parallel operation (On = voltage regulator is assigned
group 2)
Assignment to groups 1 and 2 can be undertaken at the same
time.
Info: Assignment via control system not possible if group 2
can be activated via a General Purpose Input (GPI)!
Table 14: Data points in control direction
Monitoring direction (messages)
Type code = 10
Function type = 254
Data type = 7
5.2
5 Data points
GIN
LSB
GIN
MSB
Class Description
54 1 1 Tap position
55 1 1 Desired voltage value 1
58 1 1 Operations counter
144 2 2 Actual voltage (in V)
145 2 2 Control deviation (in %)
146 2 2 Active current (in %)
147 2 2 Reactive current (in %)
148 2 2 Apparent current (in %)
149 2 2 Frequency
Table 15: Data points in monitoring direction
Type code = 1
Byte 2 information number = 110
Class = 1
Info
number
byte 1
Description
16 Auto/manual (On = auto mode; Off = manual mode)
19 Desired voltage value 1 On
33 General Purpose Output 1 *
34 General Purpose Output 2*
35 Parallel operation On
Please note that only the parameter set here is fed back and
not the current status.
Parallel operation is only active when all conditions for paral-
lel operation are met. Simply setting the "Parallel operation
activation" parameter to On is not enough.
36 Master parallel operation method On (feedback on parallel
operation method set)
37 Follower parallel operation method On (feedback on parallel
operation method set)
38 Circulating reactive current parallel operation method On
(feedback on parallel operation method set)
40 Parallel operation error
42 Local/Remote (On = Remote; Off = Local)
5 Data points
Info
number
byte 1
Description
44 Overvoltage U>
45 Undervoltage U<
46 Overcurrent I>
47 Undercurrent I<
48 Auto synchronization parallel operation method On (feedback
on parallel operation method set)
51 Function monitoring
54 Tap position
Alternatively, the tap position is reported at the following data
points:det:
Type code: 4, info number byte 1: 118
Type code: 204, info number byte 1: 4
55 Raise output
56 Lower output
57 Group 1 parallel operation (group assigned for parallel opera-
tion)
58 Group 2 parallel operation (group assigned for parallel opera-
tion)
59 Negative (On) or positive (Off) power flow
60 High-speed return active
61 Setting the voltage level remotely active
62 Raise input
64 Lower input
65 Auto input
66 Manual input
67 General Purpose Input 1 **
75 BCD1
76 BCD2
77 BCD4
5 Data points
Info
number
byte 1
Description
78 BCD8
80 BCD10
81 BCD20
82 BCD prefix
Table 16: Data points in monitoring direction
*) The voltage regulator has messages which can be parameterized and put
on a relay. These messages (General Purpose Output GPO) are also trans-
mitted via the communication interface.
**) The voltage regulator has messages which can be parameterized and put
on an input. These messages (General Purpose Input GPI) are also trans-
mitted via the communication interface.
Glossary
Glossary
EMC
Electromagnetic compatibility
GIN
Generic Identification Number
KOD
Kind of Description
LSB
Least Significant Byte
MSB
Most Significant Byte
NGD
Number of Generic Data Sets
OF
Abbreviation for fiber-optic cable
RII
Return Information Identifier
MR worldwide
Australia
Reinhausen Australia Pty. Ltd.
17/20-22 St Albans Road
Kingsgrove NSW 2208
Phone: +61 2 9502 2202
Fax: +61 2 9502 2224
E-Mail: sales@au.reinhausen.com
Brazil
MR do Brasil Indstria Mecnica Ltda.
Av. Elias Yazbek, 465
CEP: 06803-000
Embu - So Paulo
Phone: +55 11 4785 2150
Fax: +55 11 4785 2185
E-Mail: vendas@reinhausen.com.br
Canada
Reinhausen Canada Inc.
3755, rue Java, Suite 180
Brossard, Qubec J4Y 0E4
Phone: +1 514 370 5377
Fax: +1 450 659 3092
E-Mail: m.foata@ca.reinhausen.com

India
Easun-MR Tap Changers Ltd.
612, CTH Road
Tiruninravur, Chennai 602 024
Phone: +91 44 26300883
Fax: +91 44 26390881
E-Mail: easunmr@vsnl.com

Indonesia
Pt. Reinhausen Indonesia
German Center, Suite 6310,
Jl. Kapt. Subijanto Dj.
BSD City, Tangerang
Phone: +62 21 5315-3183
Fax: +62 21 5315-3184
E-Mail: c.haering@id.reinhausen.com
Iran
Iran Transfo After Sales Services Co.
Zanjan, Industrial Township No. 1 (Aliabad)
Corner of Morad Str.
Postal Code 4533144551
E-Mail: itass@iran-transfo.com

Italy
Reinhausen Italia S.r.l.
Via Alserio, 16
20159 Milano
Phone: +39 02 6943471
Fax: +39 02 69434766
E-Mail: sales@it.reinhausen.com

Japan
MR Japan Corporation
German Industry Park
1-18-2 Hakusan, Midori-ku
Yokohama 226-0006
Phone: +81 45 929 5728
Fax: +81 45 929 5741

Luxembourg
Reinhausen Luxembourg S.A.
72, Rue de Prs
L-7333 Steinsel
Phone: +352 27 3347 1
Fax: +352 27 3347 99
E-Mail: sales@lu.reinhausen.com

Malaysia
Reinhausen Asia-Pacific Sdn. Bhd
Level 11 Chulan Tower
No. 3 Jalan Conlay
50450 Kuala Lumpur
Phone: +60 3 2142 6481
Fax: +60 3 2142 6422
E-Mail: mr_rap@my.reinhausen.com
P.R.C. (China)
MR China Ltd. (MRT)
360
4 E
200120
86 21 61634588
86 21 61634582
mr-sales@cn.reinhausen.com
mr-service@cn.reinhausen.com
Russian Federation
OOO MR
Naberezhnaya Akademika Tupoleva
15, Bld. 2 ("Tupolev Plaza")
105005 Moscow
Phone: +7 495 980 89 67
Fax: +7 495 980 89 67
E-Mail: mrr@reinhausen.ru
South Africa
Reinhausen South Africa (Pty) Ltd.
No. 15, Third Street, Booysens Reserve
Johannesburg
Phone: +27 11 8352077
Fax: +27 11 8353806
E-Mail: support@za.reinhausen.com

South Korea
Reinhausen Korea Ltd.
21st floor, Standard Chartered Bank Bldg.,
47, Chongro, Chongro-gu,
Seoul 110-702
Phone: +82 2 767 4909
Fax: +82 2 736 0049
E-Mail: you-mi.jang@kr.reinhausen.com
U.S.A.
Reinhausen Manufacturing Inc.
2549 North 9th Avenue
Humboldt, TN 38343
Phone: +1 731 784 7681
Fax: +1 731 784 7682
E-Mail: sales@reinhausen.com

United Arab Emirates
Reinhausen Middle East FZE
Dubai Airport Freezone, Building Phase 6
3rd floor, Office No. 6EB, 341 Dubai
Phone: +971 4 2368 451
Fax: +971 4 2368 225
Email: service@ae.reinhausen.com

Maschinenfabrik Reinhausen GmbH
Falkensteinstrasse 8
93059 Regensburg
+49 (0)941 4090-0
+49(0)941 4090-7001
sales@reinhausen.com
www.reinhausen.com
2195770/03 EN 02/14

TC230 Expert IEC60870-5-103

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