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Lab 7

Designing Basic Mechatronics System Using Electro-Pneumatic Training System and PLC
Name !" ####################################### Matri$ No%######################
&" ####################################### Matri$ No%######################
'" ####################################### Matri$ No%######################
!%( )b*ecti+e
1.1 To design and simulate control circuit of simple mechatronics system and application using
Electro-Pneumatic Training System and PLC.
&%( Procedure
&%! Control system ,ith sel--holding circuit using PLC%
a) Using the Omron PLC programming console programmed the PLC to e!ecute follo"ing
ladder diagram.
#) $rite the %nemonic code for this ladder diagram
c) &un the program and descript ho" the program "or'ed.
((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((
((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((
((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((
((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((
((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((
&%& Control the mo+ement o- double-acting cylinder using PLC%
a) )e*elop the electro-pneumatic circuit 1.
#) Connect the ST+&T STOP #utton and limit s"itch 1S1 to the input of your PLC and connect
the solenoid S1 and solenoid S, to the output of the PLC.
c) The cylinder "ill e!tend for"ard "hen ST+&T #utton is pressed and #ac'"ard "hen it touches
the limit s"itch. The process run continuously and only stops "hen the STOP #utton is
pressed.
d) $rite do"n the ladder diagram and mnemonic code for the system and programmed your PLC
to e!ecute the operation.
'%( Design and .//lication%

Problem descri/tion
+ dou#le-acting cylinder + is used to press together glued components. Upon operation of ST+&T
#utton the clamping cylinder e!tends. Once the fully ad*anced position is reached the cylinder is to
remain for a time T - 1. seconds and then immediately retract to initial position. +fter complete
pressing process the product is push into pac'aging #in #y dou#le-acting cylinder /.
The limit s"itch is used to detect the initial position and to detect the fully e!tend position off cylinder
+ and Cylinder /. PLC input0output are listed #elo".
12PUT +))&ESS OUTPUT +))&ESS
..... - ST+&T /UTTO2 .1... - Solenoid 1 3SOL1)
...., - Limit s"itch 13cylinder +) .1.., - Solenoid , 3 SOL,)
....4 - Limit s"itch ,3cylinder +) .1..4 - Solenoid 5 3SOL5)
....6 - Limit s"itch 5 3cylinder /) .1..6 - Solenoid 4 3 SOL4)
....7 - Limit s"itch 4 3cylinder /)
$rite the PLC program and de*elop the complete system using electro-pneumatic and Omron PLC on
your "or' station.
Pneumatic and Electrical circuit
Ladder Diagram and Mnemonic Code%

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