Documente Academic
Documente Profesional
Documente Cultură
+92
TM
-41-5
TM
ii
Table of Contents
Recommended Parts Stocking List ............................................................................................................. vi
How To Order Parts .................................................................................................................................. viii
Service Parts Fax Order Form .................................................................................................................... ix
Section One
Figure 1-A
Figure 1-B
Figure 1-C
Decals and Paint, Models with Platform Outreach or Fiberglass Platform ............... 1 - 10
Section Two
Base Components
Figure 2-A
Figure 2-B
Figure 2-C
Section Three
Mast Components
Figure 3-A
Figure 3-B
Figure 3-C
Figure 3-D
Figure 3-E
Figure 3-F
Figure 3-G
Figure 3-H
Figure 3-I
Figure 3-J
Figure 3-K
Figure 3-L
Figure 3-M
Figure 3-N
Section Four
Power Groups
Figure 4-A
Figure 4-B
Figure 4-C
Figure 4-D
Figure 4-E
iii
TABLE OF CONTENTS
Section Four
Figure 4-F
Figure 4-G
Figure 4-H
Figure 4-I
Figure 4-J
Figure 4-K
Figure 4-L
Figure 4-M
Figure 4-N
Section Five
Platform Components
Figure 5-A
Figure 5-B
Figure 5-C
Figure 5-D
Figure 5-E
Figure 5-F
Figure 5-G
Figure 5-H
Figure 5-I
Utility Platform Assembly with Gated Entry (after serial number 0199-827) ............. 5 - 22
Figure 5-J
Utility Platform Assembly with Gated Entry (before serial number 0199-828) .......... 5 - 24
Figure 5-K
Figure 5-L
Figure 5-M
iv
TABLE OF CONTENTS
Section Six
Accessories
Figure 6-A
Figure 6-B
Figure 6-C
Figure 6-D
Figure 6-E
Figure 6-F
Power Wheel Assist Manifold Assembly (after serial number 0197-568) .................. 6 - 20
Figure 6-G
Figure 6-H
Figure 6-I
Figure 6-J
Figure 6-K
Numeric Index
................................................................................................................................. 7 - 1
Group B, continued
Description
Qty.
Breather Cap ........................................................... 2
Battery - Size AA, 1.5V ......................................... 16
Boe-Lube Silicone Wax .......................................... 1
Group B
Part No.
35733
40549
69238
40548
38152
38153
38156
38155
36061
33321
33320
21982
45081
29732
35039
38020
38021
40110
23394
65804
33551
38175
23380
35613
36061
35614
11104
11105
33584
44997
27762
41209
vi
Description
Qty.
Pulley - Sequencing ................................................ 5
Sequencing Cable Assembly ................................. 6
Sequencing Cable Assembly, Carriage
(after serial number 0199-845) .............................. 2
Sequencing Cable Assembly, Carriage
(before serial number 0199-844) ........................... 2
Brush Kit, DC Motor ................................................ 2
Solenoid - Motor Starter ......................................... 2
Relief Valve Kit ........................................................ 1
Check Valve Kit ...................................................... 1
Push Button - Black with Seal ................................ 1
Push Button with Base - Red Mushroom Head ..... 1
Key Switch with Base (includes 1 pair of keys) .... 1
Key - Key Switch .................................................... 2
Contact - N.O., Ground Controls ........................... 4
Contact - N.C., Ground Controls ........................... 2
Fuse, 5A .................................................................. 2
Circuit Breaker, 15A, 110V AC Models .................. 2
Circuit Breaker, 8A, 220V AC Models .................... 2
Seal Kit - Hydraulic Cylinder ................................... 2
Sheave - Control Cable .......................................... 5
Circuit Breaker, 4A (after 11/30/98) ....................... 2
Fuse, 2A, 250V (before 12/1/98) ........................... 2
Circuit Breaker, 30A ............................................... 1
Switch - Platform Controls ...................................... 1
Button - Red, Stop .................................................. 1
Button - Black, Push ............................................... 1
Button - Black, Selector .......................................... 1
Contact - N.O., Platform ......................................... 4
Contact - N.C., Platform ......................................... 2
Relay - Motor Contactor, AC models ..................... 1
Valve - Solenoid, 12V DC, N.O., 2 position
2 way (after serial number 0197-402) ................... 1
Valve - Solenoid, 12V DC, 2 position 3 way
(before serial number 0197-403) ........................... 2
Seal Kit, Power Wheel Assist Motor ....................... 1
Description
Qty.
Level - Bubble ......................................................... 5
Idler Wheel - with Bearings ..................................... 4
Idler Wheel - Small Chain ....................................... 6
Operators Manual .................................................. 5
Mast Cover, No. 1 and 3 Column .......................... 2
Mast Cover, No. 2 and 4 Column .......................... 2
Carriage Cover ....................................................... 2
Valve - N.O. Solenoid ............................................. 2
Printed Circuit Board ............................................... 1
Valve - N.C. Solenoid, 10V DC ............................... 2
Valve - Flow Control, 1 GPM .................................. 1
Valve - Check ......................................................... 1
Knob - Manual Lowering Valve ............................... 2
Cable Release Assembly ....................................... 2
Switch - Footpad ..................................................... 6
Switch - Rocker, DPDT Momentary ...................... 2
Switch - Rocker, 4PDT (power wheel assist
models after serial number 0197-568) ................... 2
Cam Follower .......................................................... 6
Switch - Rocker, Sealed, DPDT Momentary
(power wheel assist models from serial
number 0197-490 to 0197-569) ............................. 2
Group D
Part No.
38011
38026
35706
35709
35710
38005
11890
35705
38197
31199
Description
Qty.
Pad - Adjustable Glide ............................................ 8
Roller - Machined ................................................... 8
Bolt - Roller ............................................................ 10
Block - Slide Upper, Nylatron ................................. 4
Block - Slide Lower, Nylatron ................................. 4
Block - Slide, Carriage ............................................ 1
Button - Glide .......................................................... 5
Bolt - Rocker ........................................................... 2
Cover - Motor with Decals ..................................... 1
Footpad Cover - Nylon ......................................... 10
vii
Machine Information
Model
Serial Number
Date of Purchase
Authorized Genie Distributor
Phone Number
viii
JA, Japanese
KO, Korean
NW, Norwegian
PB, Portuguse Brazilian
SP, Spanish
SW, Swedish
_________________________________
_________________________________
_________________________________
Ship To
Bill To
___________________________________
_________________________________
___________________________________
_________________________________
___________________________________
_________________________________
___________________________________
Ship Via
___________________________________
Description
Quantity
Price
All backordered parts will be shipped when available via the same ship method as the original order unless
noted below:
o
Ship all available parts and contact customer on disposition of back ordered parts
Origin Code
________________
Genie
CWP Super Series Comments _________________________
__________________________________
__________________________________
Notes
Section One
Decals
and
Paint
1-1
Figure 1-A
Decals and Paint
1-2
FIGURE 1-A
Language specific operator's manuals and decals may be available for your country. When ordering
replacement decals, please add the appropriate language suffix code after the part number
(refer to page viii for suffix codes).
Index Part No.
Description
41308
41309
32150
1484
32151
1268
31070
31071
38149
37161
31068
38142
27865
37141
52996
10
31245
11
27857
12
28157
13
33550
Safety Tape - Black / Yellow Striped (roll of 54 feet) (16.5 meters) (CE only) .............
14
27863
15
62047
62048
62049
16
38118
48645
Danger/Notice - Safety and Setup, ANSI (Power Wheel Assist models) ..................... 1
Danger/Notice - PWA Safety/Setup (CE models with Power Wheel Assist) ...............
17
31075
18
37145
1-3
FIGURE 1-A
1-4
FIGURE 1-A
Language specific operator's manuals and decals may be available for your country. When ordering
replacement decals, please add the appropriate language suffix code after the part number
(refer to page viii for suffix codes).
Index Part No.
Description
19
40530
20
38128
21
48644
22
38117
23
31077
24
31076
25
37155
26
37162
27
44999
28
46212
29
37144
37143
Notice - Maximum Capacity, 350 lbs (159 kg) (models without Platform Outreach) ..... 1
Notice - Maximum Capacity, 300 lbs (136 kg) (models with Platform Outreach) .........
30
27868
31
38122
1-5
Figure 1-B
Decals and Paint, Models with Utility Platform
1-6
FIGURE 1-B
Language specific operator's manuals and decals may be available for your country. When ordering
replacement decals, please add the appropriate language suffix code after the part number
(refer to page viii for suffix codes).
Index Part No.
Description
41311
41312
32150
1484
32151
1268
38124
31076
46212
37155
38123
37144
44999
28236
38122
38121
10
37161
11
38149
12
40530
13
31068
14
27865
15
31070
16
52996
17
27868
18
27863
19
33550
20
31245
1-7
FIGURE 1-B
1-8
FIGURE 1-B
Language specific operator's manuals and decals may be available for your country. When ordering
replacement decals, please add the appropriate language suffix code after the part number
(refer to page viii for suffix codes).
Index Part No.
Description
21
37141
22
28157
23
27857
24
62048
62049
25
31075
26
37145
27
38128
28
38118
48645
Danger/Notice - Safety and Setup, ANSI (models with Power Wheel Assist) .............. 1
Danger/Notice - Safety and Setup, CE (models with Power Wheel Assist) .................
29
48644
Label - Function Enable Lever (models with Power Wheel Assist) ............................... 1
30
38117
31
38142
32
31077
1-9
Figure 1-C
Decals and Paint, Models with Platform Outreach or Fiberglass
Platform
1 - 10
FIGURE 1-C
Language specific operator's manuals and decals may be available for your country. When ordering
replacement decals, please add the appropriate language suffix code after the part number
(refer to page viii for suffix codes).
Index Part No.
Description
41319
41320
32150
1484
32151
1268
52996
37162
46212
31071
31076
37143
44999
38122
38116
10
43657
11
37155
1 - 11
Notes
1 - 12
Section Two
Base
Components
2-1
Figure 2-A
Base Assembly, View 1
2-2
FIGURE 2-A
Description
46027-S
38978
Tape - Double Backed Foam (after serial number 0197-491) ......... 4.5 inches (11.4 cm)
13098
37761
57520-S
6090
6356
6091
37872
10
6019
11
6097
Washer - Flat, 3/8 inch (0.438 x 1 x 0.083 inch) (1.11 x 2.54 x 0.21 cm) ..................... 4
12
4828
13
7265
14
38071
15
6889
16
43136
17
41375-S
18
37930-S
19
33674
20
37430-S
21
38623
22
37429
2-3
FIGURE 2-A
2-4
FIGURE 2-A
Description
23
29970
24
8514
23903
Screw - FHS, 1/4 -20 x 0.75 inch (after serial number 0197-558) ................................. 4
Screw - FHS, 1/4 -20 x 0.5 inch (before serial number 0197-559) ...............................
25
31199
26
14815
27
41307
48333
Base Weldment with Decals (decals are listed in Section One) ................................... 1
Base Weldment with Decals, CWP-15S (CE Models)
(decals are listed in Section One) ..............................................................................
28
38070
29
37873
30
10006
31
10256
Washer - Flat, 3/4 inch (0.812 x 2 x 0.148 inch) (2.06 x 5.08 x 0.38 cm) ..................... 4
32
10258
33
69596
Wheel - Offset Hub, 10 x 2.5 x 0.75 inch (includes bushing and washers) .................. 2
2-5
Figure 2-B
Base Assembly, View 2 (after serial number 0197-490)
2-6
FIGURE 2-B
Description
38979
6091
38456-S
41022
Ref.
6090
6356
38238
37456P
57459
40192
10
57189
38610
11
40032
12
6035
Washer - Flat, 5/8 inch (0.688 x 1.75 x 0.134 inch) (1.75 x 4.45 x 0.34 cm) ................ 1
13
37455-S
14
37751
15
44331
16
44327
17
35464
18
49009-S
69281
44324-S
19
12461
20
6086
21
6878
2-7
FIGURE 2-B
2-8
FIGURE 2-B
Description
22
49033-S
69283
44339-S
69282
23
46681-S
46018-S
24
11968
25
7713
26
44320-S
69280
69279
69278
27
38609
28
44330
Block - Cam Follower Mount (3.0 x 2.0 x 1.5 inches) (7.62 x 5.08 x 3.81 cm) ............. 1
29
48512
Washer - Thrust, 0.765 x 1.75 x 0.125 inch (1.94 x 4.45 x 0.32 cm) ........................... 2
30
41007
31
48514
32
43799
33
57787
34
6198
35
13775
Washer - Flat, 1 inch (1.062 x 2 x 0.134 inch) (2.7 x 5.08 x 0.34 cm) ......................... 2
36
8220
37
10107
38
6886
39
44291
40
11335
41
37038
Washer - Shim, 0.51 x 0.8 x 0.125 inch (1.3 x 2.03 x 0.32 cm) ................................... 4
2-9
Figure 2-C
Base Assembly, View 2 (before serial number 0197-491)
2 - 10
FIGURE 2-C
Description
37466-S
Ref.
38979
38456-S
38501-S
37761
6090
6356
38610
40192
10
38238
11
37456P-S
12
40032
13
37455P-S
14
37751
15
37463
16
41007
17
38514
18
40391-S
19
21018
20
37867
21
38635
22
6002
23
38609
24
40021
Washer - Shim, 0.39 x 0.625 x 0.075 inch (0.99 x 1.59 x 0.19 cm) ............................. 6
25
40022
26
8220
27
6198
28
57787
29
37865
30
41205P
2 - 11
Notes
2 - 12
Section Three
Mast
Components
3-1
Figure 3-A
Number 1 Column and Hydraulic Cylinder Assemblies, All Models
3-2
FIGURE 3-A
Description
38013
40946
38011
6022
6097
Washer - Flat, 3/8 inch (0.438 x 1 x 0.083 inch) (1.11 x 2.54 x 0.21 cm) ..................... 6
7713
6052
Washer - Shim, 0.5 x 0.875 x 0.063 inch (1.27 x 2.22 x 0.16 cm) ............................... 2
38026
35706
10
35709
11
35736
40110
12
35725
13
35726
14
48905
15
40571
Valve - N.C. Solenoid (includes index numbers 16, 17 and 18) ................................... 1
16
40417
17
19792
18
38068
19
35727-S
20
38028
21
35728
22
6086
23
38601
24
35749
3-3
Figure 3-B
Number 2 Column Assembly, CWP-8S
3-4
FIGURE 3-B
Description
41559
45425
35707
38709
38447
35711
35722
35706
38026
10
6052
Washer - Shim, 0.5 x 0.875 x 0.063 inch (1.27 x 2.22 x 0.16 cm) ............................... 2
11
6097
Washer - Flat, 3/8 inch (0.438 x 1 x 0.083 inch) (1.11 x 2.54 x 0.21 cm) ..................... 2
12
7713
13
35710
3-5
Figure 3-C
Number 2 and 3 Column Assemblies, CWP-12S
3-6
FIGURE 3-C
Description
45425
35707
38709
38447
35709
35722
35715
35711
37686
Spacer, 0.825 x 1.375 x 1.4 inches (2.09 x 3.49 x 3.6 cm) ......................................... 1
10
35751
11
35710
12
35750
13
38011
14
40946
15
38013
16
46017
17
6097
Washer - Flat, 3/8 inch (0.438 x 1 x 0.083 inch) (1.11 x 2.54 x 0.21 cm) ....................10
3-7
Figure 3-D
Number 2, 3 and 4 Column Assemblies, CWP-15S
3-8
FIGURE 3-D
Description
45425
35707
38709
Washer - Shim, 0.938 x 1.37 x 0.048 inch (2.38 x 3.48 x 0.12 cm) ............................. 7
38447
35709
38316
6097
Washer - Flat, 3/8 inch (0.438 x 1 x 0.083 inch) (1.11 x 2.54 x 0.21 cm) ....................18
7713
35706
10
38026
11
6052
Washer - Shim, 0.5 x 0.875 x 0.063 inch (1.27 x 2.22 x 0.16 cm) .............................. 10
12
35722
13
35715
14
35711
15
37686
Spacer, 0.825 x 1.375 x 1.4 inches (2.09 x 3.49 x 3.6 cm) ......................................... 1
16
35752
17
35710
18
35751
19
35750
20
38011
21
38012
22
38013
23
6022
3-9
Figure 3-E
Carriage Assembly, CWP-8S
3 - 10
FIGURE 3-E
Description
40267
2223
40517
41321
6271
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 2
7713
6097
Washer - Flat, 3/8 inch (0.438 x 1 x 0.083 inch) (1.11 x 2.54 x 0.21 cm) ..................... 4
35706
38026
6052
Washer - Shim, 0.5 x 0.875 x 0.063 inch (1.27 x 2.22 x 0.16 cm) ............................... 4
10
40965
11
32645
12
4828
13
6884
14
6091
15
40978
16
57195
17
7266
18
8920
19
38005
3 - 11
Figure 3-F
Carriage Assembly, CWP-12S
3 - 12
FIGURE 3-F
Description
40267
2223
40518
41322
6271
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 2
38988
6326
4828
7713
6097
Washer - Flat, 3/8 inch (0.438 x 1 x 0.083 inch) (1.11 x 2.54 x 0.21 cm) ..................... 4
10
35706
11
38026
12
6052
Washer - Shim, 0.5 x 0.875 x 0.063 inch (1.27 x 2.22 x 0.16 cm) ............................... 4
13
57195
14
7266
15
8920
16
38005
3 - 13
Figure 3-G
Carriage Assembly, CWP-15S
3 - 14
FIGURE 3-G
Description
40267
2223
40517
41321
6271
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 2
7713
6097
Washer - Flat, 3/8 inch (0.438 x 1 x 0.083 inch) (1.11 x 2.54 x 0.21 cm) ..................... 4
35706
38026
6052
10
57195
11
7266
12
8920
13
38005
3 - 15
Figure 3-H
Carriage Assembly, Models with Utility Platform
3 - 16
FIGURE 3-H
Description
14182
6091
38014
41295
41296
Carriage Assembly with Decals, CWP-12 (decals are listed in Section One)
(includes index numbers 18 through 21) ...................................................................... 1
Carriage Assembly with Decals, CWP-15 (decals are listed in Section One)
(includes index numbers 18 through 21) .....................................................................
41262
Plate - Platform Reinforcement with Decals (decals are listed in Section One) ........... 1
6271
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 2
40267
2223
69495
Platform Control Mount Assembly with Decals (includes index numbers 6, 7 and 8)
(decals are listed in Section One) ............................................................................... 1
10
8516
11
4828
12
6175
13
6097
Washer - Flat, 3/8 inch (0.438 x 1 x 0.083 inch) (1.11 x 2.54 x 0.21 cm) ..................... 4
14
7713
15
35706
16
38026
17
6052
Washer - Shim, 0.5 x 0.875 x 0.063 inch (1.27 x 2.22 x 0.16 cm) ............................... 4
18
57195
19
7266
20
8920
21
38005
3 - 17
Figure 3-I
Lifting Chain Assemblies, CWP-8S
3 - 18
FIGURE 3-I
Description
35714
5397
Washer - Flat, 5/16 inch (0.375 x 0.875 x 0.083 inch) (0.95 x 2.22 x 0.21 cm) ............. 4
4828
6534
35699
40550
41247
Chain Assembly - Number 1 Column (includes index numbers 4, 6, and 16) ............... 2
Chain - Leaf, 53.5 inches (135.9 cm) .........................................................................
40945
35697
Ref.
10
11890
11
35712
12
35698
13
35705
14
6095
Washer - Flat, 1/2 inch (0.562 x 1.375 x 0.109 inch) (1.43 x 3.49 x 0.28 cm) .............. 1
15
6086
16
38187
17
41559
18
35749
3 - 19
Figure 3-J
Lifting Chain Assemblies, CWP-12S
3 - 20
FIGURE 3-J
Index Part No.
Description
35714
5397
Washer - Flat, 5/16 inch (0.375 x 0.875 x 0.083 inch) (0.95 x 2.22 x 0.21 cm) ............. 6
4828
6534
40550
41247
Chain Assembly - Number 1 Column (includes index numbers 4, 6 and 20) ................ 2
Chain - Leaf, 53.5 inches (135.9 cm) .........................................................................
35699
40945
35697
41246
41247
Chain Assembly - Number 2 Column (includes index numbers 6, 8 and 20) ................ 1
Chain - Leaf, 53.5 inches (135.9 cm) .........................................................................
10
41248
41247
Chain Assembly - Number 2 Column (includes index numbers 6, 11 and 20) .............. 1
Chain - Leaf, 53.5 inches (135.9 cm) .........................................................................
11
35695
12
Ref.
13
35751
14
11890
15
35712
16
35698
17
35705
18
6095
Washer - Flat, 1/2 inch (0.562 x 1.375 x 0.109 inch) (1.43 x 3.49 x 0.28 cm) .............. 2
19
6086
20
38187
Chain Terminal - Lower, Double Slot (includes index number 21) ................................ 4
21
35750
22
35749
3 - 21
Figure 3-K
Lifting Chain Assemblies, CWP-15S
3 - 22
FIGURE 3-K
Description
35699
40550
41247
Chain Assembly - Number 1 Column (includes index numbers 1, 3 and 18) ................ 2
Chain - Leaf, 53.5 inches (135.9 cm) .........................................................................
6534
40945
35714
5397
Washer - Flat, 5/16 inch (0.375 x 0.875 x 0.083 inch) (0.95 x 2.22 x 0.21 cm) ............. 8
4828
35697
41246
41247
Chain Assembly - Number 2 Column (includes index numbers 3, 8 and 18) ................ 1
Chain - Leaf, 53.5 inches (135.9 cm) .........................................................................
10
41248
41247
Chain Assembly - Number 2 Column (includes index numbers 3, 11 and 18) .............. 1
Chain - Leaf, 53.5 inches (135.9 cm) .........................................................................
11
35695
12
38980
35695
Chain Terminal - Pulley Support, Single Slot (after serial number 0196-165) ............... 2
Chain Terminal - Pulley Support, Double Slot (before serial number 0196-166) ...........
13
41250
41249
14
38986
6534
Pin - Grooved, 0.2 x 0.50 inch (after serial numbers 0196-165) ................................... 4
Pin - Grooved, 0.2 x 0.75 inch (before serial numbers 0196-166) ...............................
15
Ref.
16
41224
38187
17
35752
18
38187
19
35751
20
11890
21
35712
3 - 23
FIGURE 3-K
3 - 24
FIGURE 3-K
Description
22
35698
23
35705
24
6097
Washer - Flat, 3/8 inch (0.438 x 1 x 0.083 inch) (1.11 x 2.54 x 0.21 cm) ..................... 3
25
6086
26
35750
27
35749
3 - 25
Figure 3-L
Sequencing Cables
3 - 26
FIGURE 3-L
Description
6090
6091
6091
6091
35734
44895
44895
44895
35730
35730
35730
38979
38979
38979
35991
35991
35991
41077
41077
41077
12906
12906
12906
Washer - Fender, 0.285 x 1.28 x 0.063 inch (0.72 x 3.25 x 0.16 cm) ........................... 2
Washer - Fender, 0.285 x 1.28 x 0.063 inch (0.72 x 3.25 x 0.16 cm) ........................... 4
Washer - Fender, 0.285 x 1.28 x 0.063 inch (0.72 x 3.25 x 0.16 cm) ........................... 6
10
35733
35733
35733
3 - 27
FIGURE 3-L
3 - 28
FIGURE 3-L
Description
11
69238
40548
11
40549
69238
40548
11
40549
69238
40548
12
57147
38339
12
57147
38339
12
57147
38339
13
38234
38234
38234
14
8849
8849
8849
3 - 29
Figure 3-M
Mast Covers
3 - 30
FIGURE 3-M
CWP Super Series models were produced using one of two different styles of mast covers: interlocking or
overlapping. Interlocking mast covers are no longer available. If the machine has interlocking mast covers,
the complete set of overlapping mast covers must be ordered, even if only one cover is needed.
Index Part No.
Description
CWP-8S
1
38314
80325
CWP-12S
1
38314
35786
80325
CWP-15S
1
38314
38314
35786
80325
40004
40004
40004
41055
41055
41055
38730
38730
38730
7265
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 5
6090
10
6091
11
44264-S
12
44372
13
35991
14
44266
15
44265
16
57264
3 - 31
Figure 3-N
Number 1 Column Attached Parts
3 - 32
FIGURE 3-N
Description
Ref.
4828
8516
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 3
7265
44372
44263-S
8255
7713
10
37711
11
41285
Weldment - Strut Mounting with Decal (decals are listed in Section One) .................... 1
12
6097
Washer - Flat, 3/8 inch (0.438 x 1 x 0.083 inch) (1.11 x 2.54 x 0.21 cm) ..................... 4
13
6019
14
37872
15
38071
16
6090
17
6091
18
21618
19
38070
20
37873
21
38503-S
22
7339
23
6356
24
35991
25
38238
26
29977
27
40606
28
8915
29
20980
30
37885
31
37509
3 - 33
Notes
3 - 34
Section Four
Power
Groups
4-1
Figure 4-A
Power Unit and Ground Controls Installation
4-2
FIGURE 4-A
Description
41286
41287
41288
Ref.
37765-S
37764-S
6175
6097
Washer - Flat, 3/8 inch (0.438 x 1 x 0.083 inch) (1.11 x 2.54 x 0.21 cm) ..................... 4
7713
38197
Cover - Motor with Decals (decals are listed in Section One) ...................................... 1
40004
14295
Washer - Shim, 0.264 x 0.5 x 0.032 inch (0.67 x 1.27 x 0.08 cm) ............................... 4
10
Ref.
11
Ref.
12
Ref.
13
7339
14
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 4
15
4828
16
33681
17
6021
Washer - Lock, 3/8 inch (0.382 x 0.683 x 0.094 inch) (0.97 x 1.73 x 0.24 cm) ............. 2
18
38455
19
12011
20
6356
4-3
Figure 4-B
Hydraulic Power Unit, DC
4-4
FIGURE 4-B
Description
37407
38151
38152
44991
38153
38156
38162
40392
40319
40425
21018
40397
Reservoir, 3 Quarts (2.84 Liters) with Decals (decals are listed in Section One) ......... 1
10
40426
11
38161
12
38159
13
38160
14
40318
15
38155
16
38154
17
40401
18
40400
4-5
Figure 4-C
Hydraulic Power Unit, AC
4-6
FIGURE 4-C
Description
37408
38163
Motor, 115/230V AC, 50/60 Hz (includes index numbers 2, 3 and 18) ......................... 1
40399
40430
38156
38162
40392
40319
40425
21018
40397
Reservoir, 3 Quarts (2.84 Liters) with Decals (decals are listed in Section One) ......... 1
10
40426
11
38161
12
38159
13
38160
14
40318
15
38155
16
38164
17
40401
18
40400
4-7
Figure 4-D
Ground Controls, DC Powered Models
4-8
FIGURE 4-D
Description
40283
36061
65856
33321
32614
33328
33320
43233
33328
21982
37947
40278
Box - Ground Control with Decals (decals are listed in Section One) ........................... 1
32613
45081
32615
29732
32617
45081
38217
38216
10
10153
11
Ref.
12
Ref.
13
7056
14
6935
15
6540
Electrical Cord, 16 Gauge (1.31 mm2), 6 Conductor SJO .............. 66 inches (167.6 cm)
16
33605
17
40066
65737
4-9
FIGURE 4-D
4 - 10
FIGURE 4-D
Description
18
40067
19
40065
20
40064
21
31182
22
37704
23
33582
69847
85252
Spacer - Transformer (for control boxes purchased before Januaury 12, 2001) .......... 12
Spacer - Transformer (for control boxes purchased after Januaury 12, 2001) .............
Kit - Spacer, Transformer (includes both spacers) .....................................................
24
33585
25
43621
40334
40336
26
21018
27
69864*
28
35039*
Fuse, 5A ..................................................................................................................... 1
29
40720
30
38583
31
38017
32
38018
33
33587
69845
85253
* The CWP Super Series Models were produced using two different fuses on the PC board in the ground
control box. A serial number break is not available. Refer to specific PC board to determine correct fuse
type.
4 - 11
Figure 4-E
Ground Controls, AC Powered Models
4 - 12
FIGURE 4-E
Description
40279
40280
69290
33996
36061
65856
33321
32614
33328
33320
43233
33328
21982
37947
40277
Box - Ground Control with Decals (decals are listed in Section One) ........................... 1
32613
45081
32615
29732
32617
45081
38020
38021
38217
10
38216
11
10153
12
Ref.
13
Ref.
14
6993
Electrical Cord, 14 Gauge (2.08 mm2), 3 Conductor SJO .................. 26 inches (66 cm)
4 - 13
FIGURE 4-E
4 - 14
FIGURE 4-E
Description
15
7056
16
6935
17
6993
Electrical Cord, 14 Gauge (2.08 mm2) 3 Conductor SJO ................ 29 inches (73.7 cm)
18
40066
65737
19
40067
20
40065
21
40064
22
31182
23
37704
24
33584
25
20342
26
40507
40334
40335
40336
27
33586
69623
Transformer ................................................................................................................ 1
Transformer (Japanese models) .................................................................................
23
33582
69846
85254
Spacer - Transformer (for control boxes purchased before Januaury 12, 2001) ........... 8
Spacer - Transformer (for control boxes purchased after Januaury 12, 2001) .............
Kit - Spacer, Transformer (includes both spacers) .....................................................
29
40720
30
21018
31
69864*
32
35039*
Fuse, 5A ..................................................................................................................... 1
33
33585
34
38583
35
38017
36
38018
33
33587
69845
85253
* The CWP Super Series Models were produced using two different fuses on the PC board in the ground
control box. A serial number break is not available. Refer to specific PC board to determine correct fuse
type.
Part No. 40459
4 - 15
Figure 4-F
Control Cable Assembly, CWP-8S and CWP-15S Models Without
Platform Outreach and CWP-15S With Utility Platform
4 - 16
FIGURE 4-F
Description
8915
8915
22699
22699
23394
23394
40735
40735
Spacer - Sleeve (0.25 x 0.375 x 0.875 inch) (6.4 x 9.5 x 22.2 mm) CWP-8S .............. 2
Spacer - Sleeve (0.25 x 0.375 x 0.875 inch) (6.4 x 9.5 x 22.2 mm) CWP-15S ............. 4
35991
35991
40543
40545
40546
23396
23788
10
23787-S
4-1
Figure 4-G
Control Cable Assembly, CWP-12S With and Without Platform
Outreach
4 - 18
FIGURE 4-G
Description
23788
23787P
23396
40544
40546
7339
35991
40655P
6090
10
6091
11
40285
12
6633
13
7057
14
40621
15
8915
16
22699
17
23394
18
40735
Spacer - Sleeve (0.25 x 0.375 x 0.875 inch) (6.3 x 9.5 x 22.2 mm) ............................. 2
4-1
Figure 4-H
Control Cable Assembly, CWP-8S and CWP-15S Models With
Platform Outreach
4 - 20
FIGURE 4-H
Description
8915
8915
22699
22699
23394
23394
40735
40735
Spacer - Sleeve (0.25 x 0.375 x 0.875 inch) (6.3 x 9.5 x 22.2 mm) CWP-8S .............. 2
Spacer - Sleeve (0.25 x 0.375 x 0.875 inch) (6.3 x 9.5 x 22.2 mm) CWP-15S ............. 3
35991
35991
40547
40544
40546
124104
7056
10
1505
11
46182-S
12
7057
13
46410
14
6888
15
6889
16
6633
17
40621
18
40285
19
7339
20
23396
21
23787P
22
23788
4-1
Figure 4-I
Battery and Battery Charger Installation
4 - 22
FIGURE 4-I
CWP Super Series Models were produced using one of two different threaded post sizes on the 57159
battery; 5/16 or 3/8 inch. A serial number break was not available. Refer to the specific machine to determine
the correct wing nut.
Index Part No.
Description
46321
38281
46589
57161
37758
69229
69230
57159
23852
Battery, 12V DC, 109 AH, GP 27, 8 x 12 x 6.5 inches (20.3 x 30.5 x 16.5 cm)
(after serial number 0199-844) ..................................................................................... 1
Battery, 12V DC, 109 AH, GP 27, 8 x 12 x 6.5 inches (20.3 x 30.5 x 16.5 cm)
(before serial number 0199-845) .................................................................................
40190
19436
57162
40189
19436
57162
Power Cable Assembly - Hydraulic Power Unit (after serial number 0196-294
on models with Power Wheel Option, use with battery box 57161) .............................. 1
Anderson Connector ..................................................................................................
Protector - Battery Terminal ........................................................................................ 2
41253
19436
6889
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 6
8915
41254
19436
Power Cable Assembly - Hydraulic Power Unit (before serial number 0196-295,
use with battery box 37758) ........................................................................................ 1
Anderson Connector ..................................................................................................
6090
10
6356
11
Ref.
12
40194-S
46956-S
13
40221
14
38979
Power Cable Assembly - Hydraulic Power Unit (after serial number 0196-294
on models without Power Wheel Option, use with battery box 57161) ......................... 1
Anderson Connector ..................................................................................................
Protector - Battery Terminal ........................................................................................ 2
4 - 23
Figure 4-J
Battery Charger, ANSI Models
4 - 24
FIGURE 4-J
Description
38581
38165
40396
16364
38166
40395
24036
33551
65804
38175
10
40394
Transformer ................................................................................................................ 1
11
41218
4 - 25
Figure 4-K
Battery Charger, Worldwide Models
4 - 26
FIGURE 4-K
Description
31188
38165
55018
65737
Power Cord - Worldwide Charger with British 3 Pin, 220V AC Plug ............................. 1
Fuse - British 3 Pin, 13A ............................................................................................
55019
Power Cord - Worldwide Charger with European 2 Pin, 220V AC Plug ......................... 1
55020
Power Cord - Worldwide Charger with British 3 Pin, 110V AC Plug ............................. 1
55021
Power Cord - Worldwide Charger with North American, 110V AC Plug ........................ 1
57152
38166
38174
33551
10
24036
11
69231
12
38173
13
38175
14
38172
Transformer ................................................................................................................ 1
15
41288
4 - 27
Figure 4-L
Battery Charger, CE Models
4 - 28
FIGURE 4-L
Description
46588
46314
40070
65737
40071
40069
40068
38652
46308
Capacitor .................................................................................................................... 1
46309
46310
Relay .......................................................................................................................... 1
10
46312
11
46311
12
38174
13
38166
14
38173
15
27262
16
46317
Transformer ................................................................................................................ 1
4 - 29
Figure 4-M
Hydraulic Hoses and Fittings - Models Without
Power Wheel Assist Option
4 - 30
FIGURE 4-M
Description
38449
38770
12340
4 - 31
Figure 4-N
Hydraulic Hoses and Fittings, Models with
Power Wheel Assist Option
4 - 32
FIGURE 4-N
Description
38449
38776
13921
38777
38775
12340
38778
35497
4 - 33
Notes
4 - 34
Section Five
Platform
Components
5-1
Figure 5-A
Aluminum Platform Assembly with Sliding Mid-rail Entry
5-2
FIGURE 5-A
Description
38202
69239
4828
6022
6550
38203
69240
Railing Assembly with Decals (ANSI and CSA models) (includes index
numbers 5 through 9) (decals are listed in Section One) ............................................. 1
Railing Assembly with Decals (CE models) (includes index numbers 5 through 9)
(decals are listed in Section One) ............................................................................... 1
41292
31146
6888
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 4
6091
37391
10
38586
11
6175
12
24537
13
38204
14
4266
15
Ref.
5-3
Figure 5-B
Aluminum Platform Assembly with Gated Entry
(after serial number 0199-827)
5-4
FIGURE 5-B
Description
40261
69241
40256
69242
38218
69243
4828
6022
40262
69272
40257
69273
38219
69274
6091
12013
Washer - Shim, 0.375 x 0.562 x 0.063 inch (9.5 x 14.3 x 1.6 mm) .............................. 8
5-5
FIGURE 5-B
5-6
FIGURE 5-B
Description
6884
38593
40265
37719
Bushing, 0.25 x 0.375 x 1.5 inches (6.4 x 9.5 x 38.1 cm) ........................................... 6
10
40264
40260
38222
11
38338
12
37982
38050
38048
13
37732
14
57116
15
26787
2095
Knob ........................................................................................................................... 2
Screw - Set, HS, 10-32 x 0.25 inch ............................................................................
16
26780
17
57138
18
26785
19
6175
20
38586
21
24537
22
6888
23
38204
40258
38220
24
4266
25
6550
5-7
Figure 5-C
Aluminum Platform Assembly with Gated Entry
(before serial number 0199-828)
5-8
FIGURE 5-C
Description
Ref.
Ref.
Ref.
Standard Gated Platform Assembly with Decals (refer to Figure 5-B) ........................
Narrow Gated Platform Assembly with Decals (refer to Figure 5-B) ............................
Ultra-narrow Gated Platform Assembly with Decals (refer to Figure 5-B) ....................
4828
6022
6550
40262
40257
38219
6091
12013
Washer - Shim, 0.375 x 0.562 x 0.063 inch (9.5 x 14.3 x 1.6 mm) .............................. 8
6884
38593
40265
10
37719
Bushing, 0.25 x 0.375 x 1.5 inches (6.4 x 9.5 x 38.1 cm) ........................................... 6
11
40264
40260
38222
12
38338
13
37982
38050
38048
14
38950
5-9
FIGURE 5-C
5 - 10
FIGURE 5-C
Description
15
38582
16
26787
2095
Knob ........................................................................................................................... 2
Screw - Set, HS, 10-32 x 0.25 inch ............................................................................
17
26780
18
38223
37664P
37732
19
37723
20
37979
21
26785
22
6175
23
38586
24
24537
25
6888
26
38204
40258
38220
27
4266
5 - 11
Figure 5-D
Aluminum Extra Large Platform Assembly, Front and Side Entry
(after serial number 0199-827)
5 - 12
FIGURE 5-D
Description
40179
Front and Side Entry Platform Assembly with Decals, 30 x 28 x 45.25 inches
(76.2 x 71.1 x 114 cm) (ANSI and CSA models)
(includes index numbers 1 through 23) (decals are listed in Section One) ..................
69275
Front and Side Entry Platform Assembly with Decals, 30 x 28 x 45.25 inches
(76.2 x 71.1 x 114 cm) (CE models) (includes index numbers 1 through 23)
(decals are listed in Section One) ..............................................................................
37391
38338
6884
12013
Washer - Shim, 0.375 x 0.562 x 0.063 inch (9.5 x 14.3 x 1.6 mm) .............................. 8
6889
26785
37982
37719
Bushing, 0.25 x 0.375 x 1.5 inches (6.4 x 9.5 x 38.1 cm) ........................................... 6
40265
10
6002
11
38593
12
40264
13
37732
14
26787
2095
Knob ........................................................................................................................... 2
Screw - Set, HS, 10-32 x 0.25 inch ............................................................................
15
26780
16
57116
17
57138
18
44977
19
24537
20
44978
21
41292
31146
22
6888
23
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 2
5 - 13
Figure 5-E
Aluminum Extra Large Platform Assembly, Front and Side Entry
(before serial number 0199-828)
5 - 14
FIGURE 5-E
Description
40179
Front and Side Entry Platform Assembly (refer to Figure 5-D) ....................................
37391
38338
6884
12013
Washer - Shim, 0.375 x 0.562 x 0.063 inch (9.5 x 14.3 x 1.6 mm) .............................. 8
6091
26785
37982
37719
Bushing, 0.25 x 0.375 x 1.5 inches (6.4 x 9.5 x 38.1 cm) ........................................... 6
40265
10
6002
11
38593
12
40264
13
26787
2095
Knob ........................................................................................................................... 2
Screw - Set, HS, 10-32 x 0.25 inch ............................................................................
14
26780
15
37979
16
37723
17
38223
37664P
37732
18
44977
19
24537
20
38582
21
38950
22
44978
23
41292
31146
24
8915
25
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 2
5 - 15
Figure 5-F
Fiberglass Platform Assembly
5 - 16
FIGURE 5-F
Description
40268
69276
40270
69277
6271
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 4
46695-S
40267
2223
Manual Storage Container with Decal (decals are listed in Section One) ..................... 1
Cable Assembly - Manual Storage Container (not shown) ..........................................
8149
Spacer - Nylon, 0.257 x 0.5 x 0.75 inch (0.65 x 1.3 x 1.9 cm) ..................................... 2
23838
6889
40269
40271
10
6708
11
6097
Washer - Flat, 3/8 inch (0.438 x 1 x 0.083 inch) (1.11 x 2.54 x 0.21 cm) ..................... 6
12
14016
Washer - Fender, 0.531 x 1.75 x 0.04 inch (1.35 x 4.45 x 0.1 cm) .............................. 6
13
4828
14
24537
5 - 17
Figure 5-G
Utility Platform Assembly, CWP-12S
5 - 18
FIGURE 5-G
Description
4828
6175
41262
Plate - Platform Reinforcement with Decals (decals are listed in Section One) ........... 1
69495
6019
38988
41261
58005-S
69270
33674
6637
10
6889
11
4266
12
6091
13
12981
14
41259
Railing Assembly with Decals (decals are listed in Section One) ................................ 1
15
38586
16
5387
17
6090
6888
Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 (ANSI and CSA models) ............................... 8
Screw - HHC, 1/4 -20 x 1 inch, GR 5 (CE models) ....................................................... 4
18
41294
Plate - Removable Storage with Decal (decals are listed in Section One) ................... 1
19
49456
20
24537
21
41260
22
6326
5 - 19
Figure 5-H
Utility Platform Assembly, CWP-15S
5 - 20
FIGURE 5-H
Description
4828
6175
41262
Plate - Platform Reinforcement with Decals (decals are listed in Section One) ........... 1
41701
6019
41261
58005-S
69270
33674
6637
6889
10
4266
11
6091
12
8179
13
41259
Railing Assembly with Decals (decals are listed in Section One) ................................ 1
14
38586
15
6090
6888
Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 (ANSI and CSA models) ............................... 8
Screw - HHC, 1/4 -20 x 1 inch, GR 5 (CE models) ....................................................... 4
16
41294
Plate - Removable Storage with Decal (decals are listed in Section One) ................... 1
17
49456
18
24537
19
41260
5 - 21
Figure 5-I
Utility Platform Assembly with Gated Entry
(after serial number 0199-827)
5 - 22
FIGURE 5-I
Description
41258
40712
6884
12013
Washer - Shim, 0.375 x 0.625 x 0.063 inch (0.95 x 1.59 x 0.16 cm) .......................... 8
6091
26785
38958
37719
Bushing, 1.5 x 0.375 x 0.25 inch (38.1 x 9.5 x 6.4 mm) .............................................. 6
40265
6002
10
38593
11
38940
12
37732
13
6889
14
26787
2095
Knob ........................................................................................................................... 2
Screw - SHS, 10-32 x 0.25 inch .................................................................................
15
26780
16
57116
17
57138
18
41259
41260
19
38338
20
41292
31146
21
8915
22
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 2
5 - 23
Figure 5-J
Utility Platform Assembly with Gated Entry
(before serial number 0199-828)
5 - 24
FIGURE 5-J
Description
41258
40712
6884
12013
Washer - Shim, 0.375 x 0.625 x 0.063 inch (0.95 x 1.59 x 0.16 cm) .......................... 8
6091
26785
38958
37719
Bushing, 1.5 x 0.375 x 0.25 inch (38.1 x 9.5 x 6.4 mm) .............................................. 6
40265
6002
10
38593
11
38940
12
26787
2095
Knob ........................................................................................................................... 2
Screw - Set, HS, 10-32 x 0.25 inch ............................................................................
13
26780
14
37979
15
37723
16
38223
37664
37732
17
38582
18
38950
19
Ref.
20
38338
21
41292
31146
22
8915
23
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 2
5 - 25
Figure 5-K
Platform Controls, Models without Platform Outreach
5 - 26
FIGURE 5-K
Description
23380
35613
36061
35614
7057
21018
45437
10777
13585
10775
T-Box .......................................................................................................................... 1
12456
44290
11104
10
11105
5 - 27
Figure 5-L
Platform Controls, Models with Platform Outreach
5 - 28
FIGURE 5-L
Description
23380
35613
36061
35614
6993
Electrical Cord, 14 Gauge (2.08 mm2) 3 Conductor SJO ................... 26 inches (66 cm)
7057
10775
T-Box .......................................................................................................................... 1
21018
45437
10777
13585
8843
21019
10
11104
11
11105
5 - 29
Figure 5-M
Platform Controls, Models with Utility Platform
5 - 30
FIGURE 5-M
Description
23380
35613
36061
35614
7057
21018
45437
10777
13585
10775
T-Box .......................................................................................................................... 1
12456
21019
11104
10
11105
5 - 31
Figure 5-N
Platform Controls, CE Models
5 - 32
FIGURE 5-N
Description
46587
35613
36061
35614
10775
T-Box .......................................................................................................................... 1
7057
10777
Kit, T- Box (includes gasket, blank cover and mounting fasteners) ............................. 1
57075
67506
33629
12456
44290
10
11104
11
11105
5 - 33
Notes
5 - 34
Section 6 Accessories
Section Six
Accessories
6-1
Section 6 Accessories
Figure 6-A
Platform Outreach, View 1
6-2
Section 6 Accessories
FIGURE 6-A
Description
Ref.
37668
11335
38963
38031
38735
37369P
40326
37368P
10
38964
11
40483
12
40418
13
37373
14
38966
15
6052
Washer - Shim, 0.5 x 0.875 x 0.063 inch (1.27 x 2.22 x 0.16 cm) ............................... 4
16
38016
17
38975
18
37682
19
38965
20
37371
21
31176
22
5361
23
6175
24
4828
6-3
Section 6 Accessories
Figure 6-B
Platform Outreach, View 2
6-4
Section 6 Accessories
FIGURE 6-B
Description
37378
38030
37379
11978
Washer - Flat, Nylon, 1/2 inch (0.515 x 0.875 x 0.095 inch) (1.31 x 2.22 x 0.24 cm) ... 8
37377
40573
Plate - Operating Instructions with Decal (decals listed in Section One) ..................... 1
21018
28083
37374-S
10
33720
11
28487
12
5397
Washer - Flat, 5/16 inch (0.375 x 0.875 x 0.083 inch) (0.95 x 2.22 x 0.21 cm) ............ 12
13
23396
14
41251
15
36874
16
4828
17
38962
18
13863
19
6356
20
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 3
21
6082
22
8178
23
6022
6-5
Section 6 Accessories
FIGURE 6-B
6-6
Section 6 Accessories
FIGURE 6-B
Description
24
6021
Washer - Lock, 3/8 inch (0.382 x 0.683 x 0.094 inch) (0.97 x 1.73 x 0.24 cm) ............. 1
25
6090
26
37383
27
14723
28
6002
29
38035
30
6898
Washer - Shim, 0.625 x 1.19 x 0.06 inch (1.59 x 3.02 x 0.15 cm) ............................... 1
31
6091
32
7713
33
6700
34
40483
35
32522
36
40707
Spacer, 0.375 x 0.125 x 1.25 inches (0.95 x 0.32 x 3.175 cm) .................................... 2
37
37690
38
37692
39
40418
40
38044
41
11307
42
40419
6-7
Section 6 Accessories
Figure 6-C
Power Wheel Assist Option (after serial number 0197-568)
6-8
Section 6 Accessories
FIGURE 6-C
Description
69505
Ref.
33321
32614
33328
Push Button with Base - Red Mushroom Head (after serial number 0199-757) ............ 1
Push Button - Red Mushroom Head ...........................................................................
Base - Switch ............................................................................................................
38968
6356
49011-S
69286
12348
11806
48614
37761
10
44327
11
35464-418-S
Tube - Handle, 0.75 x 0.125 x 4.18 inches (1.9 x 0.32 x 10.6 cm) ............................... 2
12
12461
13
6086
14
49009-S
69281
15
48430
16
20980
Washer - Flat, Nylon, 1/4 inch (0.281 x 0.5 x 0.063 inch) (0.71 x 1.27 x 0.16 cm) ....... 9
17
49006
18
4512
Spacer - Nylon, 0.25 x 0.69 x 0.25 inch (0.64 x 1.75 x 0.64 cm) ................................. 1
19
5365
20
80220
21
46681
22
40207
23
69271
24
17017
25
5115
26
11968
6-9
Section 6 Accessories
FIGURE 6-C
6 - 10
Section 6 Accessories
FIGURE 6-C
Description
27
49012-S
69287
28
7713
29
44330
Block - Cam Follower Mount (3.0 x 2.0 x 1.5 inches) (7.62 x 5.08 x 3.81 cm) ............. 1
30
38609
31
48512
Washer - Thrust, 0.765 x 1.75 x 0.125 inch (1.94 x 4.45 x 0.32 cm) ........................... 2
32
41007
33
48514
Bearing - Flange, 0.5 x 0.63 x 0.31 inch (1.27 x 1.6 x 0.79 cm) .................................. 2
34
40022
Bearing - Flange, 0.38 x 0.47 x 0.5 inch (0.97 x 1.19 x 1.27 cm) ................................ 5
35
11335
36
37038
Washer - Shim, 0.51 x 0.8 x 0.125 inch (1.3 x 2.03 x 0.32 cm) ................................... 4
37
10107
38
6886
39
43833
40
13775
Washer - Flat, 1 inch (1.062 x 2 x 0.134 inch) (2.7 x 5.08 x 0.34 cm) ......................... 4
41
69694
42
43834
43
37754
41209
44
40503
45
6096
46
6198
47
44291
48
44331
49
6175
50
4828
51
44096P
52
8255
53
6021
6 - 11
Section 6 Accessories
Figure 6-D
Power Wheel Assist Option
(from serial number 0197-491 to 0197-568)
6 - 12
Section 6 Accessories
FIGURE 6-D
Description
33681
6097
Washer - Flat, 3/8 inch (0.438 x 1 x 0.083 inch) (1.11 x 2.54 x 0.21 cm) ..................... 4
44096
43953
40022
Bushing - Bronze, 1 x 1.375 x 0.75 inch (2.54 x 3.49 x 1.91 cm) ................................ 5
6878
6091
44326
44338
10
35464
Tube - Handle, 0.75 x 0.125 x 4.18 inches (1.91 x 0.32 x 10.62 cm) ........................... 2
11
44327
12
12461
13
6086
14
44324-S
15
37761
16
46018P
17
6888
18
6356
19
40207
20
40572
21
17017
22
69279
69284
6 - 13
Section 6 Accessories
FIGURE 6-D
6 - 14
Section 6 Accessories
FIGURE 6-D
Description
23
38609
24
44330
Block - Cam Follower Mount (3.0 x 2.0 x 1.5 inches) (7.62 x 5.08 x 3.81 cm) ............
25
46047
Spacer, 0.75 x 1.125 x 0.093 inch (1.91 x 2.86 x 0.24 cm) ......................................... 2
26
41007
27
48514
Bearing - Flange, 0.5 x 0.63 x 0.31 inch (1.27 x 1.6 x 0.79 cm) .................................. 2
28
10107
29
6886
30
43833
31
13775
Washer - Flat, 1 inch (1.062 x 2 x 0.134 inch) (2.7 x 5.08 x 0.34 cm) ......................... 4
32
69594
33
43834
34
37754
41209
35
40503
36
6096
37
6198
38
44291
39
42375
40
44331
41
6175
42
4828
6 - 15
Section 6 Accessories
Figure 6-E
Power Wheel Assist Option (before serial number 0197-491)
6 - 16
Section 6 Accessories
FIGURE 6-E
Description
37875
Manifold - Power Wheel Assist, Complete (refer to Figures 6-G or 6-H) ....................... 1
37463
37751
Bushing - Bronze, 1 x 1.375 x 0.75 inch (2.54 x 3.49 x 1.91 cm) ................................ 5
41007
38514
Block - Cam Follower Mount, 3.0 x 1.7 x 1.5 inches (7.62 x 4.32 x 3.81 cm) .............. 1
37761
21018
38576
40217P
10
40207
11
40572
12
17017
13
37867
14
38635
15
6002
16
38609
17
40021
Washer - Shim, 0.39 x 0.625 x 0.075 inch (0.99 x 1.59 x 0.19 cm) ............................. 6
18
40022
Bearing - Flange, 0.38 x 0.47 x 0.5 inch (0.97 x 1.19 x 1.27 cm) ................................ 2
19
10107
20
6886
21
43833
22
13775
Washer - Flat, 1 inch (1.062 x 2 x 0.134 inch) (2.7 x 5.08 x 0.34 cm) ......................... 4
23
69594
24
43834
6 - 17
Section 6 Accessories
FIGURE 6-E
6 - 18
Section 6 Accessories
FIGURE 6-E
Description
25
37754
41209
26
40503
27
6096
28
6198
29
44291
30
33681
31
6097
Washer - Flat, 3/8 inch (0.438 x 1 x 0.083 inch) (1.11 x 2.54 x 0.21 cm) ..................... 2
32
38624P
44096P
33
6090
34
6356
35
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 4
6 - 19
Section 6 Accessories
Figure 6-F
Power Wheel Assist Manifold Assembly
(after serial number 0197-568)
6 - 20
Section 6 Accessories
FIGURE 6-F
Description
57168
46257
46216
44228
44997
44228
46215
46258
44236
44973
52912
44229
46217
44228
10
57255
Use this list to identify the function of the components in Figure 6-F.
Item
A
B
Function
System Pressure
All Functions
Item
C
D
Function
Forward/Reverse
Brake
Item
E
Function
System Relief
6 - 21
Section 6 Accessories
Figure 6-G
Power Wheel Assist Manifold Assembly
(from serial number 0197-403 to 0197-569)
6 - 22
Section 6 Accessories
FIGURE 6-G
Description
43953
46216
44228
44997
44228
21444
46258
44973
46215
44236
39346
43019
10
46217
44228
Use this list to identify the function of the components in Figure 6-G.
Item
A
B
Function
System Pressure
All Functions
Item
C
D
Function
Forward/Reverse
System Relief
6 - 23
Section 6 Accessories
Figure 6-H
Power Wheel Assist Manifold Assembly
(before serial number 0197-403)
6 - 24
Section 6 Accessories
FIGURE 6-H
Description
37875
27762
48342
Valve - Solenoid, 12V DC, 2 position 3 way (includes index numbers 2 and 3) ...........
Valve - Solenoid, 12V DC, 2 position 3 way (cartridge only) ........................................ 3
45912
21444
48343
45543
Use this list to identify the function of the components in Figure 6-H.
Item
A
B
Function
All Functions
Reverse
Item
C
D
Function
Forward
System Pressure
6 - 25
Section 6 Accessories
Figure 6-I
Power Wheel Assist Battery Installation
6 - 26
Section 6 Accessories
FIGURE 6-I
CWP Super Series models were produced using one of two different threaded post sizes on the 57159
battery: 5/16 or 3/8 inch. A serial number break was not available. Refer to the specific machine to determine
the correct wing nut.
Index Part No.
Description
57159
23852
18189
Battery, 12V DC, 109 AH, Case Size 27, 8 x 12 x 6.5 inches
(20.3 x 30.5 x 16.5 cm) (after serial number 0199-844) ............................................... 1
Battery, 12V DC, 109 AH, Case Size 27, 8 x 12 x 6.5 inches
(20.3 x 30.5 x 16.5 cm) (before serial number 0199-845) ...........................................
Boot - Battery Terminal (before serial number 0199-845) ............................................
57161
Box - Battery with Lid and Hold Down Strap (after serial number 0196-294) ................ 1
69229
69230
40436
41253
6889
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 2
8915
41220
6 - 27
Section 6 Accessories
Figure 6-J
Flashing Beacon and Descent Alarm
6 - 28
Section 6 Accessories
FIGURE 6-J
Description
37636-S
37765-S
6562
Electrical Cord, 16 Gauge (1.31 mm2), 4 Conductor SJO ............... 32 inches (81.3 cm)
6935
7056
45470
6638
Washer - Flat, 1/4 inch (0.312 x 0.734 x 0.065 inch) (0.79 x 1.86 x 0.17 cm) .............. 4
43136
45383
20189
10
6606
11
6607
12
15513
13
41452-S
6 - 29
Section 6 Accessories
Figure 6-K
Platform Accessories
6 - 30
Section 6 Accessories
FIGURE 6-K
Description
43078
41264
Platform Locating Light Accessory Kit with Decal (decals are listed in
Section One) (includes mounting hardware and installation instructions) ..................... 1
Decal - Danger ...........................................................................................................
9599-S
37626-S
6 - 31
Section 6 Accessories
Notes
6 - 32
Numeric Index
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
7-1
Part No.
Page No.
Index No.
7-2
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
7-3
Part No.
Page No.
Index No.
7-4
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
7-5
Part No.
Page No.
Index No.
7-6
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
7-7
Part No.
Page No.
Index No.
7-8
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
Part No.
Page No.
Index No.
7-9
Phone
Toll Free
425.881.1800
USA and Canada
800.536.1800
Fax
Genie Holland
Phone
Fax
31 70 51 78836
31 70 51 13993
Genie Denmark
Phone
Fax
45 6612 5544
45 6612 5530
Genie France
Phone
Fax
33 2 37 26 09 99
33 2 37 26 09 98
Genie Spain
Phone
Fax
34 93 579 5042
34 93 579 5059
Genie Germany
Phone
Fax
49 4202 8852-0
49 4202 8852-20
Genie U.K.
Phone
Fax
44 1476 584333
44 1476 584334
Phone
Fax
52 5 653 03 84
52 5 664 40 16
425.883.3475
Phone
Fax
1 61 7 3375 1660
1 61 7 3375 1002
Genie China
Phone
Fax
86 21 53852570
86 21 53852569
Genie Mayalsia
Phone
Fax
Genie Japan
Phone
Fax
81 3 3453 6082
81 3 3453 6083
Genie Korea
Phone
Fax
82 2 558 7267
82 2 558 3910
Genie Africa
Phone
Fax
27 11 455 0373
27 11 455 0355
Phone
Fax
55 11 4055 2499
55 11 4043 1661
Distributed By:
(from
serial number
0196-101)
(from
serial
number
PSLA98-101)
Part No.
40459
Rev D4