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M-0359 Syncrocloser
Check Plus
SYNCROCLOSER
Check Plus relay is assembled on three glass-epoxy printed circuit boards. All
semiconductor components are hermetically sealed, and of the highest and most reliable quality available.
Highly stable, instrument-grade capacitors and resistors are used in critical measurement circuits to
minimize the possibility of error.
TRANSIENT PROTECTION
Input and output circuits are protected against system transients. The M-0359 will pass all requirements of
ANSI/IEEE C37.90.1-1989, which defines oscillatory and fast transient surge withstand capability. All inputs
and outputs will withstand 1500 V ac to chassis or instrument ground for one minute. Voltage inputs are
electrically isolated from each other, from other circuits, and from ground.
ENVIRONMENTAL
Temperature Range: Units will operate properly over a temperature range of 40to +80C.
Humidity: Stated accuracies are maintained at up to 95% relative humidity (non-condensing).
Fungus Resistance: A conformal printed circuit board coating inhibits fungus growth.
PHYSICAL
Size: 19" wide x 3-1/2" high x 13" deep (48.3 cm x 8.9 cm x 33.0 cm). Requires two rack units space in a
standard 19" rack. May also be panel mounted horizontally or vertically.
Approximate Weight: 15 lb (6.8 kg).
Approximate Shipping Weight: 20 lb (9.1 kg).
SYNCROCLOSER
COVER KIT M-0217
The M-0217 may be ordered that includes a transparent cover and mounting bracket to cover the controls and
prevent accidental resetting.
PATENT
The M-0359 Syncrocloser Check Plus relay is covered by U.S. Patent 4,218,625.
WARRANTY
The M-0359 Syncrocloser Check Plus relay is covered by a five year warranty from date of shipment.
Specification is subject to change without notice.
Beckwith Electric Co. All Rights Reserved.
Printed in U.S.A
BECKWITH ELECTRIC CO., INC.
6190 - 118th Avenue North Largo, Florida 33773-3724 U.S.A.
PHONE (727) 544-2326 FAX (727) 546-0121
marketing@beckwithelectric.com
www.beckwithelectric.com
ISO 9001:2008
800-0359-SP-MC4 01/13
WARNNG
DANGEROU8 VOLTAGE8, capable of causing death or serious
in]ury, are present on the external terminals and inside the equip-
ment. Use extreme caution and follow all safety rules when han-
dling, testing or ad]usting the equipment. However, these internal
voltage levels are no greater than the voltages applied to the exter-
nal terminals.
DANGER! HIGH VOLTAGE
This sign warns that the area is connected to a dangerous high voltage, and you
must never touch it.
PERSONNEL SAFETY PRECAUTIONS
The following general rules and other specific warnings throughout the manual must be followed during application,
test or repair of this equipment. Failure to do so will violate standards for safety in the design, manufacture, and intended
use of the product. Qualified personnel should be the only ones who operate and maintain this equipment. Beckwith
Electric Co., Inc. assumes no liability for the customers failure to comply with these requirements.
This sign means that you should refer to the corresponding section of the operation
manual for important information before proceeding.
Always Ground the Equipment
To avoid possible shock hazard, the chassis must be connected to an electrical ground. When servicing
equipment in a test area, the Protective Earth Terminal must be attached to a separate ground securely
by use of a tool, since it is not grounded by external connectors.
Do NOT operate in an explosive environment
Do not operate this equipment in the presence of flammable or explosive gases or fumes. To do so would
risk a possible fire or explosion.
Keep away from live circuits
Operating personnel must not remove the cover or expose the printed circuit board while power is ap-
plied. In no case may components be replaced with power applied. In some instances, dangerous volt-
ages may exist even when power is disconnected. To avoid electrical shock, always disconnect power and
discharge circuits before working on the unit.
Exercise care during installation, operation, & maintenance procedures
The equipment described in this manual contains voltages high enough to cause serious injury or death.
Only qualified personnel should install, operate, test, and maintain this equipment. Be sure that all per-
sonnel safety procedures are carefully followed. Exercise due care when operating or servicing alone.
Do not modify equipment
Do not perform any unauthorized modifications on this instrument. Return of the unit to a Beckwith
Electric repair facility is preferred. If authorized modifications are to be attempted, be sure to follow
replacement procedures carefully to assure that safety features are maintained.
PRODUCT CAUTIONS
Before attempting any test, calibration, or maintenance procedure, personnel must be completely familiar
with the particular circuitry of this unit, and have an adequate understanding of field effect devices. If a
component is found to be defective, always follow replacement procedures carefully to that assure safety
features are maintained. Always replace components with those of equal or better quality as shown in the
Parts List of the Instruction Book.
Avoid static charge
This unit contains MOS circuitry, which can be damaged by improper test or rework procedures. Care
should be taken to avoid static charge on work surfaces and service personnel.
Use caution when measuring resistances
Any attempt to measure resistances between points on the printed circuit board, unless otherwise noted
in the Instruction Book, is likely to cause damage to the unit.
TABLE OF CONTENTS
M-0359 Syncrocloser
Check Plus
Application Guide
Introduction ................................................................................................................ 1
The Syncrocloser Line ................................................................................................. 1
The M-0359 Syncrocloser Check Plus Relay............................................................. 1
Figure 1 System Restoration Application ................................................................. 2
Application.................................................................................................................. 3
Features ....................................................................................................................... 3
Figure 2 External Connections .................................................................................. 4
Analog Outputs ............................................................................................................ 5
Figure 3 Voltage Analog Output ............................................................................... 7
Figure 4 Current Analog Output ................................................................................ 7
Table 1 Scale Factors ............................................................................................... 8
Mounting ..................................................................................................................... 9
Figure 5 Outline Dimensions for all Syncrocloser Equipment Chassis .................. 9
Figure 6 Hole Drill and Cutout Dimensions ............................................................ 10
Adjustment ................................................................................................................ 11
Maintenance .............................................................................................................. 12
Patent, Warranty, and Indemnification ..................................................................... 13
800-0359-AG-MC5 01/13
Beckwith Electric Co. All Rights Reserved.
Printed in U.S.A.
This Page Left Intentionally Blank
1
INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION
THE SYNCROCLOSER LINE THE SYNCROCLOSER LINE THE SYNCROCLOSER LINE THE SYNCROCLOSER LINE THE SYNCROCLOSER LINE
This product line is directed towards the problem of when to close a circuit breaker. In most cases, it is expected
that the products will be used with a transmission rather than a distribution breaker. They may be used with
either generator breakers, line breakers, or breakers selectively used for either purpose.
The units are available with various features, giving a flexibility of application to a wide variety of conditions.
Solid-state technology gives all units the following important advantages:
1. Each unit mounts in a standard 19" rack, thereby conserving valuable panel space for meters and
frequently used controls. Each unit requires only 3-1/2" of vertical rack space.
2. The units are capable of meeting extreme shock, vibration and seismic requirements.
THE M0359 SYNCROCLOSER CHECK PLUS RELAY THE M0359 SYNCROCLOSER CHECK PLUS RELAY THE M0359 SYNCROCLOSER CHECK PLUS RELAY THE M0359 SYNCROCLOSER CHECK PLUS RELAY THE M0359 SYNCROCLOSER CHECK PLUS RELAY
The M0359 is a replacement for the familiar electromechanical sync-check relay, with the added features of
DELTA F LIMIT, DEAD LINE LIMIT and DEAD BUS LIMIT front panel settings. The unit is intended for use in closing
a circuit breaker when slip frequency, phase angle and voltage magnitudes fall within adjustable windows.
USE OF MODERN PRECISION SOLID-STATE TECHNOLOGY YIELDS THE USE OF MODERN PRECISION SOLID-STATE TECHNOLOGY YIELDS THE USE OF MODERN PRECISION SOLID-STATE TECHNOLOGY YIELDS THE USE OF MODERN PRECISION SOLID-STATE TECHNOLOGY YIELDS THE USE OF MODERN PRECISION SOLID-STATE TECHNOLOGY YIELDS THE
FOLLOWING FEATURES: FOLLOWING FEATURES: FOLLOWING FEATURES: FOLLOWING FEATURES: FOLLOWING FEATURES:
1. Phase Angle and Frequency Difference windows, each of which is easily adjustable using calibrated
controls that have no interdependence with each other.
2. Highly stable Undervoltage, Overvoltage, Voltage Difference, Dead Line and Bus Limit functions with
thresholds set by accurately calibrated controls.
3. Phase angle, line voltage, bus voltage, delta voltage and delta frequency analog information is available
on the rear terminal block for telemetry purposes, instrument interrogation or SCADA interface.
4. Phase angle, line/bus voltage, and delta frequency status contacts are available on the rear terminal block.
THIS UNIT IS INTENDED FOR THREE GENERAL CLASSES OF APPLICATION THIS UNIT IS INTENDED FOR THREE GENERAL CLASSES OF APPLICATION THIS UNIT IS INTENDED FOR THREE GENERAL CLASSES OF APPLICATION THIS UNIT IS INTENDED FOR THREE GENERAL CLASSES OF APPLICATION THIS UNIT IS INTENDED FOR THREE GENERAL CLASSES OF APPLICATION
1. For supervising the closing of a substation tie line breaker where either a rotating or static phase angle is
expected.
2. As a backup device for an operator. Status outputs can be used to tell why the M0359 did not close the
breaker so that the operator can change system parameters as needed.
3. As a backup device for an automatic synchronizer such as the M0193 Syncrocloser Unit, either at a
generating plant or at a system tie breaker. The interconnections for this application are shown in Figure
1. Refer to the M0193 Application Guide for further information.
2
FIGURE 1 System Restoration Application FIGURE 1 System Restoration Application FIGURE 1 System Restoration Application FIGURE 1 System Restoration Application FIGURE 1 System Restoration Application
I I I I I NOTE: The M0193 closes on a rotating phase angle (isolated systems).
The M0359 closes on a static phase angle (network interties) or black line/bus,
as enabled. The M0359 also provides analog data for SCADA input.
3
APPLICATION APPLICATION APPLICATION APPLICATION APPLICATION
The M0359 can be used, either alone or as a permissive relay in series with an operator or automatic
synchronizer, to close or reclose a line circuit breaker where there could be a difference in frequency across the
open breaker. The maximum allowable frequency difference for breaker closing is set on the front panel DELTA
F LIMIT control.
In some instances, a difference in frequency can exist with two islands of generation separated by the
breaker under consideration. The M0359 will close with either a rotating or static phase angle, provided the
parameters are within the setpoint limits.
Unlike other sync-check relays, the M0359 has SCADA-compatible analog outputs that represent the phase
angle, difference frequency, voltage magnitudes and voltage difference across the open breaker. This can be
essential to system operators since it allows them to determine when it is safe to close a certain breaker and can
also serve as the criteria for correction.
Various logic inputs enable or inhibit the different modes of M0359 breaker closing, as shown in Figure 2. It
is suggested that these be used so that the M0359 contact directly closes the breaker or a 25X sync auxiliary
relay. This eliminates reliance on a number of inherently less reliable electromechanical contacts in the close
circuit.
I NOTE: All functions operate simultaneously, depending on the inhibit/enable inputs.
FEATURES FEATURES FEATURES FEATURES FEATURES
UPPER AND LOWER VOLTAGE LIMIT UPPER AND LOWER VOLTAGE LIMIT UPPER AND LOWER VOLTAGE LIMIT UPPER AND LOWER VOLTAGE LIMIT UPPER AND LOWER VOLTAGE LIMIT
The UPPER and LOWER VOLTAGE LIMIT settings permit checking the voltage conditions prior to closing and are
used to supervise the closing of a line breaker.
DELTA V LIMIT DELTA V LIMIT DELTA V LIMIT DELTA V LIMIT DELTA V LIMIT
The Voltage Difference (DELTA V LIMIT) is used to ensure that the difference in voltage magnitude between the
Bus and Line voltages is not excessive. Using the DELTA V LIMIT allows the UPPER VOLTAGE and LOWER
VOLTAGE LIMIT controls to be set for a wide range of acceptable voltage, while requiring a close voltage match
within the acceptable voltage range.
DEAD LINE/BUS CLOSING DEAD LINE/BUS CLOSING DEAD LINE/BUS CLOSING DEAD LINE/BUS CLOSING DEAD LINE/BUS CLOSING
The Dead Line/Bus Closing will be used if system conditions and operating practices require the function.
Note that either Dead Line Closing and/or Dead Bus Closing can be enabled by terminal block connections.
This can be done by permanent terminal block jumpers, if one or the other or both functions are required.
The connections may also be made by operator switches if operating conditions sometimes require the
functions and other times do not.
I NOTE: Enabling of Dead Line and Dead Bus permits either mode of operation; the
system will not operate with a simultaneous Dead Line and Dead Bus condition.
4
FIGURE 2 External Connections FIGURE 2 External Connections FIGURE 2 External Connections FIGURE 2 External Connections FIGURE 2 External Connections
I I I I I NOTES:
1. External connections are shown for voltage output and current output in Figures 3 and 4.
2. Close the external circuit to enable the function. These inputs should not be permanently
jumpered, since an inadvertent close command can take place if a voltage transformer or
its associated circuit fails open.
3. Close the external circuit to enable the function. If a function is required at all times,
permanent enable jumpers may be added.
5
PHASE ANGLE LIMIT PHASE ANGLE LIMIT PHASE ANGLE LIMIT PHASE ANGLE LIMIT PHASE ANGLE LIMIT
The Phase Angle Limit Detector measures the phase angle between the line and bus voltages, and compares
the angle to the PHASE ANGLE LIMIT control setting. When the angle is less than the limit setting, the PHASE OK
LED will light and, assuming that voltage and frequency difference conditions are within their setpoints, the
M0359 will close the permissive output relay for breaker closing.
PHASE ANGLE LIMIT SHIFT PHASE ANGLE LIMIT SHIFT PHASE ANGLE LIMIT SHIFT PHASE ANGLE LIMIT SHIFT PHASE ANGLE LIMIT SHIFT
An external contact can be connected between terminals TB1-15 and TB1-21, as shown in Figure 2. The contact
can be closed by supervisory control to reduce the PHASE ANGLE LIMIT setting by a fixed ratio, while permitting
the M0359 to continue to monitor all parameters. The ratio is selected when the M0359 is ordered, but can be
changed by the user.
There are two typical applications of the Phase Angle Limit Shift function. One would be when a rotating angle
could exist across a breaker due to an islanding condition. For example, assume that normal conditions
require a PHASE ANGLE LIMIT setting of 15, but islanded conditions require closing a breaker at 3. In this case,
the M0359 would be ordered with a 1/5 ratio reduction, and the PHASE ANGLE LIMIT control would be set at
15. For normal operations, the external contact would be open, and the M0359 would operate within a 15
limit setting. When required to operate with a 3 limit, supervisory would close the external contact across TB1-
15 to TB1-21.
The second instance would be when a static phase angle could exist across the breaker, and abnormal system
conditions would require breaker closing with a greater than normal angle. For example, assume that normal
conditions require a PHASE ANGLE LIMIT setting of 15, but abnormal conditions require closing the breaker at
30. In this case, the M0359 would be ordered with a 1/2 ratio reduction, and the PHASE ANGLE LIMIT control
would be set at 30. For normal operations, the contact would be closed, and the M0359 would operate within
a 15 limit setting. When required to operate with a 30 limit, supervisory would open the external contact
across TB1-15 to TB1-21.
DELTA F LIMIT DELTA F LIMIT DELTA F LIMIT DELTA F LIMIT DELTA F LIMIT
The Delta F Limit Detector portion of the M0359 measures the frequency of the line and bus input voltages,
and compares the difference between them (the slip value) with the DELTA F LIMIT control setting. When the
frequency difference measurement is less than or equal to the DELTA F LIMIT setting, the DELTA F OK LED will
light and, assuming that voltage and phase angle conditions are within their setpoints, the M0359 will close
the permissive output relay contact for breaker closing. A status relay contact is provided that will indicate
when the frequency difference has fallen below the DELTA F LIMIT setting.
STATUS RELAYS STATUS RELAYS STATUS RELAYS STATUS RELAYS STATUS RELAYS
The Voltage Status, Frequency Status and the Phase Angle Status Relays permit interrogation of the M0359 by
supervisory control to indicate whether a breaker can be closed, and if not, whether the problem is with phase
angle, frequency or voltage conditions. Alternatively, the status contacts can be used for local indicator lights.
ANALOG OUTPUTS ANALOG OUTPUTS ANALOG OUTPUTS ANALOG OUTPUTS ANALOG OUTPUTS
The Analog Outputs provided on the M0359 can be used as transducer outputs or for interrogation of the
relay while in operation. Voltage analog outputs (Option 1 for Bus Voltage, Line Voltage, Delta Voltage, Phase
6
Angle, and Delta Frequency) can be modeled as in Figure 3. Should a current output (Option 2 for each) be
desired rather than voltage, the circuit connection of Figure 4 should be used.
As shown in these figures, diodes D1 through D4 provide protection to operational amplifier U1. Since all
outputs are monopolar voltages, the diodes never conduct except if a voltage is inadvertently applied to the
analog output terminals.
Scale factors for either option are shown in Table 1. Should scale factors other than those provided by the M
0359 be desired, the voltage analog outputs may be resistively divided, or an additional external amplifier may
be used for gain. The current output scale factor may be changed by selecting a different value for R3. The value
of R3 should be selected to provide the desired scale factor. The maximum current I available is 5 mA. In
addition, the maximum voltage output from U1 is limited to 12 V dc. For proper operation, the circuit must stay
within the voltage and current limitations. The maximum voltage output from U1 can be calculated as shown
in Equation 1 below.
V
max
= I
max
(R1 + RS + R3) (1)
For a current output, the correct value of R3 in K can be calculated from the following equations.
Phase: Phase: Phase: Phase: Phase:
1 V
R3 = x 10
3
(2)
I
max
(mA) at 180
Line and Bus Voltage: Line and Bus Voltage: Line and Bus Voltage: Line and Bus Voltage: Line and Bus Voltage:
1 V
R3 = x 10
3
(3)
I
max
(mA) at 150 V
Delta V: Delta V: Delta V: Delta V: Delta V:
1 V
R3 = x 10
3
(4)
I
max
(mA) at 20 V*
* I I I I I NOTE: I
max
at the maximum voltage of the range selected when above 20 V.
7
FIGURE 4 Current Analog Output FIGURE 4 Current Analog Output FIGURE 4 Current Analog Output FIGURE 4 Current Analog Output FIGURE 4 Current Analog Output
FIGURE 3 Voltage Analog Output FIGURE 3 Voltage Analog Output FIGURE 3 Voltage Analog Output FIGURE 3 Voltage Analog Output FIGURE 3 Voltage Analog Output
8
Delta F: Delta F: Delta F: Delta F: Delta F:
1 V
R3 = x 10
3
(5)
I
max
(mA) at 0.5 Hz
FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION TERMINAL TERMINAL TERMINAL TERMINAL TERMINAL SCALE FACTOR SCALE FACTOR SCALE FACTOR SCALE FACTOR SCALE FACTOR SCALE FACTOR SCALE FACTOR SCALE FACTOR SCALE FACTOR SCALE FACTOR
VOLTAGE VOLTAGE VOLTAGE VOLTAGE VOLTAGE CURRENT CURRENT CURRENT CURRENT CURRENT
R3 = 1.00 K R3 = 1.00 K R3 = 1.00 K R3 = 1.00 K R3 = 1.00 K
Phase Angle 0 to 180 TB1, 11-12 0.0556 V/Deg, 0.00556 mA/Deg,
10 V dc = 180* 1 mA dc = 180*
V Bus TB1, 5-6 0.05 V/V ac, 0.00667 mA/V rms,
7.5 V dc = 150 V rms 1 mA dc = 150 V rms
V Line TB1, 7-8 0.05 V/V ac, 0.00667 mA/V rms,
7.5 V dc = 150 V rms 1 mA dc = 150 V rms
Delta V TB1, 9-10 0.5 V/V ac, 0.05 mA/V rms,
10 V dc = 20 V rms** 1 mA dc = 20 V rms
Delta F TB3, C-D 20 V/Hz 2 mA/Hz
10 V dc = 0.5 Hz 1 mA dc = 0.5 Hz
I I I I I NOTES: * Output voltage or current is the absolute value of phase angle.
** For ranges up to and including 20 V rms. Please consult factory for other
ranges.
TABLE 1 Scale Factors TABLE 1 Scale Factors TABLE 1 Scale Factors TABLE 1 Scale Factors TABLE 1 Scale Factors
9
FIGURE 5 Outline Dimensions for all Syncrocloser FIGURE 5 Outline Dimensions for all Syncrocloser FIGURE 5 Outline Dimensions for all Syncrocloser FIGURE 5 Outline Dimensions for all Syncrocloser FIGURE 5 Outline Dimensions for all Syncrocloser
Equipment Chassis Equipment Chassis Equipment Chassis Equipment Chassis Equipment Chassis
MOUNTING MOUNTING MOUNTING MOUNTING MOUNTING
Figure 5 shows outline dimensions for all of the units in the Syncrocloser