Maintenanceand repair

Part 3
.,.tu
9 Malfunctions FRIEDRICHSHAFEN
Page
3.4.2 Faultdlsplays
FaultsintheoverallMDECsystemareindicatedatthedevicesoftheMCS-5sub-systemasfollows:
FauHcodenumbers(generatedinsideEngineControlUntECU) ona4-figure7-segment
displayin PIMA511
PlaintextfauHdisplayintheformof textmessagesondisplayDIS(option)
Rect'fyfaultsassaonaspoaslbleaveniftheywouldappearto be insignifi-
cantin ordertoavoidimpairingoperationoftheplantorsystemfailure.
_____.___.____________ ____e ____________---.J
Alwayscheckthefollowingpointsfirstifafaultoccurswhentheoverallsystemisswitchedon:
IsitaphantomfauH (e.g.becausethesystemisinLocalmode)?
Haveallthenecessaryrequirementsfortheoperatingprocedure,orforthecontrolprocedureof
asuperordinatesystem,duringwhichthefaultoccurs beenfulfilled?
DoesafauHmessageappearonthedisplayinPIMA511 ?
Ifso,countermeasurescanbedeterminedbyconsultingtheappropriatefaultcodetable.
Table
ThenumberofthefauHcodeonthedisplayislistedinthefirstcolumn"No."inthetable.
Theprecisetextmessageislistedinthesecondcolumn"Faultdisplay"inthetable.Thiscorrespondswith
thefaultcodedisplayedon theDISdisplay(oplion).
Themessageisexplainedinthethirdcolumn"Meaning/cause"andthereasonforthemessageisexplained.
Thefourthcalumn"Counteraction"inthetablelistsmeasureswhichcanbetakenon-sitebytheoperatoror
otherinformationabout howtoproceed.
Thelasttwocolumnsindicatewhichfaultcanappearforwhichseries.
MalfunctionswhiehmaybecausedbymechanicalfauHarereferencedtotheenginedocumentationwith
".Enginedocumentation".
".Electronicsservice"indieatesthatfurthertestingandrectifieationareamatterfortrainedserviceperson-
nelorexperienceduserswithaccesstotheappropriatedoeuments(e.g.wirngdiagrams).
Note: Engnedocumentaton"referstothe"Operatinginstructionsforengineseries2000". PartE
andPartG.
E 531 711/01 E - 12.2001 - IIDEC forstationaryganeratorenegines
Part 3 Maintenance and repair
.'Itu
Page 10 FRIEDRICHSHAFEN
Malfunctions
No. Fault display Meanlng/cauae
000 (Notused)
001 (Notused)
002 (Notused)
003 (Notused)
00'
(Notused)
005 L1 T-CBAR.GB lUa Charge air temperature
too high (first limit value
.overshot)
006 L2 T-CBAR.GB Ala Charge air temperature
too high (second limit
value overshot)
007 (Notused)
ooa (Notused)
009 L1 T-IBTBRCOOLBa Charge air coolant tempe-
rature too high (Umit1
overshot)
010 (Notused)
011 (Notused)
012 (Notused)
013 (Notused)
01.& (Notused)
015 L1 P-LUBB OIL Lube oil prassure too low
(first limit value undershot)
016 La P-LUBJ!: OIL Lube oH pressure too low
(second limit value under-
shot) -- engine stop
017 (Notused)
Ola (Notused)
019 (Notused)
020 (Notused)
021 (Notused)
022 (Notused)
Counteractlon
12000
4000
I

Engine documentation P" P"

Engine documentation P" P"

I
i

Engine documentation
p".
P"
I
P"
!

Engine documentation P" P"
l
Engine documentation P" P"
AfDEC for stationary generator enginas
- 12.2001 - E531711/01E
e
Maintenanceandrepair Part 3
.,.tu
MaJfunctions FRIEDRICHSHAFEN Page 11
No. FauHdJsplay
023 L1 COOLAft LBVBL
024 L2 COOLAft LBVEL
025 (Notused)
026 (Notused)
021 (Notused)
028 (Notused)
029 (Notused)
030 ERGIO OVBRSPBED
031
032 (Notused)
033
IL1 P-P'UBLFILTBR
DIFF
03'
(Notused)
035 I(Notused)
036 (Notused)
031 (Notused)
038 (Notused)
039 (Notused)
0'0
(Notused)
on (Notused)
0'2 (Notused)
0'3
(Notused)
OU L1 LBVEL III'l'BR-
COOLBR
-------
0'5 L2 LBVBL III'l'BR-
COOLBR
1
lleanlng/cause ICounteractlon 2000 4000
Coolantleveltoolow, ICheckcoolantlevelin
'" '" ,messageappearssimulta- ,expansiontank
I neouslywithoo. 24 Enginedocumentation
Coolantleveltoolow, coolantlevelin
I
'" '" messageappearssimulta- expansiontank
neouslywithno. 23 Enginedocumentation

I
I i
1- --
I 1
Engineoverspeed-.. IRestarttheengine.eliminate
'"
I
'"
emergencystop Icauseofoverspeeding
i
i I
Fuel differentialpressure Checkfilter
I
'" toohigh

Enginedocumentation
I
I
I
I I
: I
I
I I

I
I
!
I
1Ola'lle ai. Check coolant _
'" toolow, Enginedocumentation
massageappearssimulta-
neouslywithno.45

Chargeaircoolantlevel Checkcoolantlevel
'"
tooIow,

Enginedocumentation
messageappearssimulta-
neouslywithno.44
E531 711 101 E - 12.2001 - MDEC forstationarygeneratorenginas
Part 3 Maintenance and repair
.'llu
Page 12 FRIEDRICHSHAFEN Malfunctions
No. Fault display Meanlng/cauae
016 (Notused)
~ 7 (Notused)
048 (Notused)
~ 9 (Notused)
050 (Notused)
051 Ll T-LUBB OIL Lube oil temperatura too
high (first limit value over-
shot)
052 L2 T-LUBB OIL Lube oil temperatura too
high (second limit value
overshot)
053 (Notused)
5 ~ (Notused)
055 (Notused)
056 (Notused)
057 (Notused)
058 (Notused)
059 (Notused)
060 (Notused)
061 (Notused)
062 (Notused)
063 (Notused)
6 ~ (Notused)
065 Ll P-I"UBL Fuel nfead pressure too
low (first limit value
undershot)
066 L2 P-I"UBL Fuel nfead pressure too
low (second limit value
undershot)
067 Ll T-COOLAlll'.l' Coolant temperature too
high (first limit value over-
shot); warning
068 L2 T-COOLAlll'.l' Coolant temperature too
high (second limit value
overshot); shutdown
Counteractlon 2000 4000

Engine documentation Y"
t=;=

Engine documentation Y" Y"
,
Check Iow pressure fuel sida Y"

Engine documentation
Check Iow pressure fuel side Y"

Engine documentation

Engine documentation Y" Y"

Engine documentation Y" Y"
MDEC for stationary generator enginas - 12.2001 - E 531711/01 E
Maintenance and repair
Part 3
.,tu
MaHunctions FRIEDRICHSHAFEN
Page 13
No. FauIt display
069
I L1 1
070 L2 1
071 L1 2
072 L2 2
073 L1 1
071 L2 1
075 L1 P-EUERlI 2
076 L2 P-EXftRll 2
...
077 LXX COOLA.'RT
LEV.
078 LXX XIITERCOOLBR
LEV.
079 L 3
080 L 1
Meanlng/cause
I Alarm 'First limit value
violated' for ext. tempera-
ture channel 1
Alarm 'Second limit value
violated' for ext. tempera-
Iture channel 1
I Alarm 'First limit value
violated' for ext. tempera-
ture channel 2
Alanrn 'Second limit value
, violated' for ext. tempera-
ture channel 2
Alarm 'First limit value
violated' tor ext. pressure
channel1
!Alarm 'Second limit value
violated' for ext. pressure
channel1
A1anrn 'First limit value
violated' for ext. pressure
channel2
AJarm 'Second limit value
violated' for ext. pressure
'channel2
AJanrn from external
coolant level monitor
Alarm from external
charge air cooJant level
monitor
Alarm from external binary
channel 3 (plant)
AJarm from external binary
i channel 4 (plant)
Counteractlon
IThe measured value is read
in via the CAN. The alarm is
handled in MOEC.
The measured value is read
in via the CAN. The alarm is
handled in MOEC.
The measured value is read
in via the CAN. The alarm is
handled in MOEC.
The measured value is read
in via the CAN. The alarm is
handled in MOEC .
The measured value is read
, in via the CAN. The alarm is
handled in MOEC.
The measured value is read
in via the CAN. The alarm is
handled in MOEC.
The measured value is read
in via the CAN. The alarm is
handled in MOEC.
The measured value is read
I in via the CAN. The alarm is
handled in MOEC.
I
I
The measured value is read
i in via the CAN. The alarm is
Ihandled in MOEC.
The measured value is read
in via the CAN. The alarm is
handled in MOEC.
The measured value is read
in via the CAN. The alarm is
handled in MOEC.
The measured value is read
in via the CAN. The alarm is
handled in MOEC.
2000 4000
I
V
,
V
V V
V V
V
i
V
V V

V
I
V

V V
V V
V V
V V
V V
E 531 711/01 E - 12.2001 -
IlDEC for statlonary generator engines
Part 3 Mantenance and repair
.',llu
Page 14 FRIEDRICHSHAFEN
Malfunctions
No. Fault diapiay
081 RAl:L LBAKA.GB
I
082 . RAIL PRBSSURB
I
.BIGB
I
083 RAIL PRBSSURB LOK
Meaning/cause
Low pressure gradient on
starting or high pressure
gradient on stopping
Rail pressure aboye set
value -- OSR reduction,
injecton start later
ICounteraction
High pressure system
leaking, air in the system
Engine documentation
Interface transformer mal-
function or interface transfor-
mer wiring B48
Engine documentation
l2QOO 4000
----1-
Ral pressure below set
value -- OSR reduction
Interface transformer faulty
or leakage in the high pres-
sure system
Engine documentation
Message also appears when
very large generators are in
use and the rundown time
exceeds20s
i Fault irrelevant
I
084 (Not used)
085 i --r/------ -----.-----.. -+----+---1
086 :(Not used) I I
l===
::: I has -".,--1
below 200 rpm -- engine
stop i
090 IDLE SPBBD LOIf Fault message during Check for further messagas
starting, idling spead not
reached within the time
defined in MP 169.05
(counting starts when
speed limit in MP 170.04 is
,exceeded) -- start termi-
'nation
091 RUN UP SPBBD LOK Fault rnessage during Check for further messages
starting, runup speed
(MP 170.04) not reached
within the time defined in
MP 169.04 (counting starts
on exceeding the spead l
limit 80 rpm) -- start termi-
nstion .
IIIDEC for stationary generator enginas
- 12.2001 - E 531 711 /01 E
Maintenanceandrepair Part 3
.Iu
Malfunctions FRIEDRICHSHAFEN Page 15
No. Faultdisplay
092 S'l'AR'l' SPICICD LOM'
093 PUBI!CA'l' HD.
L.lK.l'l'2
094- PUBI!CA'l' 'l'1CMP.
L.lK.l'l'l
095 (Notused)

O 9
098 (Notused)
099 DUMKl' PA.lLUU
100 BDM RO'l' VAL.lD
101 .lDM RO'l' VALXD
102 XlIVALXD PUBL
con. 1
103 IXlIVALXD PUBL
COD. 2
104- OP BOUKSl JJO'l'
VALXD
105 OP B0URS2 1JO'l'
VALXD
Meanlng/cause Counteractlon 2000
1
4000
Starterrormessage,star Checkforfurthermessages V" V"
terspeed(MP169.02)not
reachedwithinthetime
definedin MP169.03
(countingstartswhenthe
starterisactivated) --.
starttermination
Coolantpreheatingtempe Preheatingtemperaturenot V" V"
raturetoolow(second limit reached
valueundershot)--.start
terminationwhen MP
170.19NNo StartBreak
Preheaf'isnotset
Coolantpreheatingtempe- Preheatingtemperaturenot V" V"
raturetoolow(firstlimit
Ireached
vaJueundershot)

Dummy
Measuringpointdata
Electronicsservice
V"
checksumerrorinEDM
Measuringpointdata
Electronicsservice
V"
!V"
checksumerrorinIDM
Accumulatedfuelcon-
Electroniesservice
V" V"
sumptionchecksumerror
inEDM(redundantdata
record 1)
Accumulatedfuelcon-
Electronicsservice
V" V"
sumptionchecksumerror
inEDM(redundantdata
record2)
Operatinghourscounter
Electronicsserviee
V" V"
checksumerrorinEDM
Operatinghourscounter
Electronicsserviee
V" V"
checksumerrorin IDM
E531711/01 E - 12.2001 - MDEC forstationarygeneratorenginas
Part 3 Maintenanca and rapair
l'ltu
Paga 16 FRIEDRICHSHAFEN Malfunctions
No. Fault display Meanlng/cau88
106 BU DC1 IIOT Fault mamory chacksum
VALID arror in EDM (redundant
data racord 1)
107
IBRR DC2
ROT IFault memory checksum
VALID arror In EDM (redundant
! data record 2)
108 (Notused)
109 I (Notused)
110 (Notused)
111 (Notused)
-_..
112 (Notused)
113 (Notused)

11& (Notused)
115 i (Notused)
116 (Notused)
I
117 (Notused)
I
118 L1 SUPPLY VOLT. Iftha supply voltaga is
LON below sat lower limit
valua 1 (MP 101.01) the
I
value calculatad from tha
i DBR curva is multipliad by
0.8 and njaction start is
I
dalayed by 50
119 IL2SUPPLY VOLT. If tha supply voltaga is
LON below set lowar limit
I
valua 2 (MP 101 .03) the
valua calculatad from tha
DBR curva is multipliad by
I 0.8 and injaction start is
dalayed by 50
120 L1 SUPPLY VOLT. If tha supply voltaga is
BIGB abova set upper lmit
valua 1 (MP 102.01) tha
vaJua calculated from tha
DBR curva is multiplied by
0.8 and injection start is
; dalayed by 50
!
I
Counteractlon 2000 4000
Electronics servica V' V'
I
l. El_o.'" se",,,,,
V'
I
V'

I
I
:
!
, .__.

I
-
..-
I
!
Check battery/ganarator V' V'

ICheck .."';'I_ator
V' V'
!
Chack battary(ganarator V' V'
I
I
MDEC for stationary ganarator anginas
- 12.2001 - E 531 711 I 01 E
Maintenanceandrepair Part 3
.,.tu
Malfunctions FRIEDRICHSHAFEN Page 17
No. Faultdisplay
121 1.2 SUPPLY VOLT.
BIGB
122 1.1 T-ELBCTRORIC
123 (Notused)
124 (Notused)
125 (Notused)
126 (Notused)
127 (Notused)
128 (Notused)

130 usad)
131 (Notused)
132 (Notused)
133 (Notused)
134 15V POS ECU
DE"ECT
135 (Notused)
136 15V IIBG ECU
DUBCT
MaanlngIcauae Counteractlon 2000 4000
Ifthesupplyvoltageis Cheekbattery/generator
""
Y"
aboyethesetupperlimit
value2(MP 102.03)the
engineIsstopped, ifconfi-
gured(inMP102.14=T)
ECUtemperaturetoohigh Checkelectroniesenviron-
""
Y"
(firstlimitvalueexceeded) ment(heataccumulation)
I
Internalelectroniesfailure ReplaeeEngineControlUnit
""
"" ...... enginestopduetoelee- ECU
troniesfailure
SeelO: T-E-G24-0001
Page40
Interna!electroniesfailure ReplaceEngineControlUnit
"" "" ...... enginestopduetoelee- ECU
troniesfailure
SeeIO: T-E-G24-0001
Page40
E531 711 101 E - 12.2001 - MOEC forstationarygeneratorenginas
138
141
Part 3 Maintenanceandrepair
."111
Page 18 FRIEDRICHSHAFEN Malfunctions
2000 Counteractlon Faultdisplay Meanlng/cauaa 4000 No.
Thisfaultcanhavevarious
causes:
Ll SV BUFPBR HST 137
1.Pressuresensorfault
2.Sensorwiring
3. Intemalelectronics
failure
SBRSORPOWBRDBPECT :Thisfaultcanhavevarious
I
causes:
1. Pressuresensorfault
2.Sensorwiring
3. Internarelectronics
failure
Intemalelectronicsfailure 139
!Ll
H BUFPBR TEST
-+Sensordefect- alarm
fordependentsensors.
temperaturevaluesareset
todefaultvalues
I
i
v 1.Sensordefect
Electronicsservce
2.Electroncsfaulty
ReplaceEngneControlUnit
ECU
SeeIO: T-E-G24-0001
Page40
i
140 TE BUF. ECU Internalelectronicsfailure
DBPBCT -+Sensordefect- alarm
fordependentsensors.
temperaturevaluesareset
todefaultvalues
(Notused)
v FauHanalysisforintemal v
electronicfault:
OisconnectconnectorsX2
andxa. ECUisfaultyiffault
messageremains.
Faultanalysisofpressure
sensors:Disconnectpres-
suresensorsoneafterthe
otherandpinpointwhich
sensorcausesthefauH.
Ifbothmeasuresprove
i
unsuccessfulthefaultIiesin
thecablehamass.
I
Faultanalysisforintemal v
electronicfault:
OisconnectconnectorsX2
andxa. ECU isfaultyiffault
messageremains.
Faultanalysisofpressure
sensors:Oisconnectpres-
suresensorsoneafterthe
otherandpinpontwhich
IsensorcausesthefauH.
. Ifbothmeasuresprove
i
unsuccessfulthefaultIiesin
thecableharness.
1. Sensordefect v
Electronicsservce
2. Electroncsfaulty
ReplaceEngneControlUnit
ECU
SeeIO: T-E-G24-0001
Page40
IIDEC forstationarygeneratorenginas
- 12.2001 - E531 711/01 E
v
v
v
Maintenanceandrepair Part 3
tu
Malfunctions FRIEDRICHSHAFEN Page 19
No. Faultdlaplay
142 BARK1 BCU DBFBCT
143 (Notused)
144 BAIIJ[2 BCU DBFBCT
145 15V_GOOD BCU
DBFBCT
146 (Notused)
147 AD-TBST1 BCU
DBFBCT
148 (Notused)
149 AD-TBST2 BCU
DBFBCT
150 (Notused)
151 AD-TBST3 BCU
DBFBCT
152 (Notused)
153 (Notused)
154 (Notused)
155 (Notused)
156 (Notused)
157 (Notused)
158 (Notused)
159 (Notused)
160 (Notused)
Meanlng/cauae
Internalelectroniesfailure
...... anginedoesnotstart,
electronicsfaulty, testwith
engineatstandstillonly
Internalelectronicsfailure
...... enginedoesnotstart,
elactroniestaulty,testwith
engineatstandstillonly
Internalelectronicsfault......
enginestopduatoelectro-
niesfailure
Internalelectronicsfailure
...... enginestopduetoelee-
.troniesfailure
Internalelectronicsfailure
...... enginestopduetoelee-
troniesfailure
Internalelectronicstailure
...... enginestopduetoelee-
troniesfailure
Counteractlon 2000 4000
ReplaceEngineControl Unit v v
ECU
SeeIO: T-E-G24-0001
page40
RaplaceEngineControlUnit v
I
v
ECU
SeelO: T-E-G24-0001
Page40
I
;
RaplaceEngineControlUnit v v
ECU
I
SeeIO: T-E-G24-0001
I
Page40
.
IReplace EngineControlUnt v v
ECU
SaelO: T-E-G24-0001
Page40
ReplaceEnginaControlUnit v v
ECU
SeeIO: T-E-G24-0001
Page40
ReplaceEngineControl Unit v v
ECU
SeeIO: T-E-G24-0001
Page40
I

!
E531 711 101 E - 12.2001 -
1I0ECforstationarygeneratoranginas
Part 3 Maintenance and repair
l'ltu
Paga 20 FRtEDRtCHSHAFEN Malfunctions
No. Fault dl.play
161 (Notused)
162 (Notused)
163 (Notused)
164 .(Notused)
165 (Notussd)
166 (Notused)
167 (Notused)
168 (Notused)
169 (Notused)
170 MI MODUI..E FAIL
171 MI Ren ACTIVB
172 (Notussd)
173 MODUI..B WRITB
LIMIT
174 (Notused)
175 (Notussd)
176 (Notused)
177 (Notussd)
178 (Notused)
179 (Notused)
180 CAR1 RODE LOST
181 CAR2 RODE L08T
182 (Notused)
Meanlng/cauae :Counteractlon 2000 4000
..
i
I
Module in maintenance Check whather the MI is ", ",
indicator faulty or missing properly installed
Electronics service
IMaintenance indicator no Check whether the MI is ", ",
longar active properly installad
i
Electronics service
I
i
I
I EEPROM write limit
Electronics service
", I ",
I reachad
I
I
I
i
!
At least ona AJive POU on
I
", ",
CAN 1 monitored by the
: ECU is missing -40 connec- i
i ted device out of order
I
IAt least one Alive POU on I
", ",
! CAN 2 monitored by the
I
. ECU is missing - connec-
ted device out of order
MDEC for stationary generator anginas - 12.2001 - E 531 711/01 E
Maintenanceandrepair
Part 3
.,Iu
Malfunctions FRIEDRICHSHAFEN
Page 21
No. Faultdisplay
183 CAR If() PU-DA'l'A
184 CAR PU-DATA EE-
FAIL
185 CAR LESS MAILBO-
DS
186 CARl BUS OFF
181 CAJll ERROR. PAS-
SIVS
188 CAJl2 BUS OFF
189 CAR2 ERROR PAS-
SIVS
190
O
191 i(Notused)
192 (Notused)
193 (Notused)
194 (Notused)
195 (Notused)
196 (Notused)
Meanlng/cauae CounteracUon 2000 4000
A CANmodeisselectedin Testthedevicesconnected V" V"
whichcommunicationis totheCAN
initializedwiththehelpof DownloadagainviaBDM
thePUdatamodule.
Electronicsservice
However,therequiredPU
i datamoduleismissingor
invalid.
lAprogrammingerror
i occurredinoneorboth
Electronicsservice
V" V"
modulesonattemptingto
copyareceivedPUdata
modulein bothEEPROM
modules.
Insufficientreceivingmail
Electronicsservice
V" V"
boxesreadyononeor
bothCANcontrollerson
initializingthereceiving
identifiers.
CANcontroller1inbusoff Causesaree.g.short-circuit. V" V"
state-- automatic majordisruptionsorbaud
switchingtoCAN2 rateincompatibility
CANcontrolter1has Causesaree.g.missing V" V"
signalleda warning nades,minordisruptionsor
temporarybusoverloading
CANcontroller2inbusoff Causesaree.g.short-circuit, V" V"
state-+ automatic majordisruptionsorbaud
switchingtoCAN1 rateincompatibility
I
CANcontroller2has Causesaree.g. missing V" V"
signalleda warning nodes,minardisruptionsor
temporarybusoverloading
E 531 711 I 01 E - 12.2001 - MDEC forstationarygeneratorengines
Part 3 Maintenance and repair
.,.'tu
Page 22 FAIEDAICHSHAFEN
Malfunctions
No. Faun display Meanlng/cau88
197 (NotUSBd)
198 (Notused)
199 (Notused)
I
200 (Notused)
201 SD T-COOLAJIT Sensor defect (coolant
temperature)
!
202 SD T-FUZL Sensor defect (fuel tempe-
rature)
203 SD T-CIlARGB AJ:R Sensor defect (charge air
temperature)
i
L
204 i(Notused)
205 SD T-COOLAJlT X.- Sensor defect (charge air
ftRC. cootant temperature)
I
I
206 (Notused)
207 (NotUSBd)
208 SD P-CIlARGB AXR Sensor defect (charge
I
pressure)
!(Notused)
I
209
!
I
210 (Notused)
211 SD P-LVBB OXL ISensor defect (Iuba oil
pressure)
i
212 ! (Notused)
213 (Notused)
214 (Notused)
Counteractlon 2000 4000
:
i
i

I
Short-circuit or wire J" J"
breakage. check sensor and
wiringto B6
!
Electronics serviee
Short-circuit or wire J" J"
breakage. check sensor and
wiring to B33
Electronics service
Short-circuit or wire J" J"
breakage, check sensor and
wiringtoB9
Electronics service
i
!
I
Short-circuit or wire J" J"
breakage. check sensor and
wiring to B26
' Electronies service
,
I
I I
Short-circuit or wire J"
I
J"
breakage, check sensor and
wiring to B10
Electronics service
I 1
Short-circuit or wire J" J"
breakage, check sensor and
wiringto B5
Electronies service
I
",OEC fur statlonary generator enginas
- 12.2001 - E531711/01 E
Maintenanceandrepair
Part 3
."tu
Malfunctions FRIEDRICHSHAFEN
Page 23
No. FauHdisplay
215 SD P-RAIL PUBI.
216 SD !l'-LUBE 011.
217 (Notused)
218 (Notused)
219 (Notused)
220 SD COOI.Aft LBVBL
221 I(Notused)
222 (Notused)
223 SD I..EVEL III'l'Bll-
COOLER
224 (Notused)
lIIeanIng/cause
Sensordefect(Rai! pres-
sure)- highpressure
governoremergency
operation
Sensordefect(Iubeol
temperatur)
Sensordefect(coolant
level)
Sensordefect(chargeair
coolant laval)
CounteracUon 2000 4000
Short-circuitorwire J/
breakage,checksensorand
wiringtoB48
.Electronicsservice
i
IShort-circuitorwire Y"
I
J/
! breakage,checksensorand
i
i wiringtoB7
Electronicsservice
I
Short-circuitorwire Y" J/
breakage.checksensorand
wiringtoF33
Electronicsservice
Note:
Ifasensorcableconnector
hasbeentemporarilydiscon-
nectedandthenreconnec-
ted(e.g. nexttotheECU).
thisfaultmessageissignal-
ledforafurtherapprox.60
min.Thefaultcanbeimme-
diatelyclearedbyswitching
thesystemoffandbackon.
i
Short-circuitorwire Y"
breakage.check sensorand
wirngtoF57
Electronicsservice
Note:
Ifa sensorcableconnector
hasbeentemporarilydiscon-
nectedandthenreconnec-
ted (e.g. nexttotheECU).
ithisfaultmessageissigna/-
.ledforafurtherapprox.60
mino Thefaultcanbeimme-
diatelyclearedbyswitching
thesystemoffandbackon.
E531711/01E - 12.2001 -
IrIDEC forstationarygeneratorenginas
Part 3 Maintenance and repair
I'itu
Page 24 FAIEDAICHSHAFEN
Malfunctions
No. Fault display
225 (Notused)
226 (Notused)
221 (Notused)
228 (Notused)
_ . ~
229 SD BBG.SPBBD SB.-
SORS
230 SD CRARSBAl"T
SPBBD
i
'--..
ISD CAMSKAPT SPBBD
231
I
232 (Notused)
233 (Notused)
234 1(Notused)
235 (Notused)
236 I(Notused)
231 (Notused)
238 (Notused)
239 (Notused)
240 SD P-I"UBL
241 (Notused)
242 (Notused)
243 (Notused)
244 (Notused)
IMeanlng/cau8e Counteractlon : 2000 14000
I I
I I
I I
I .
i
! I
ICompare a1arms 230 a;;--t
I
Sensor defect crankcase
,.., ,..,
speed a n d sensor ! 231
:_ct camshaft '-1
i
ISensor defect (crankshaft Short-circuit o;wire
,.., ,..,
speed) breakage. check sensor and
I wiringto 813
Electronics service
i
._-- ,----
Sensor defect (camshaft Short-circuit or wire
,.., ,..,
speed) breakage. check sensor and
: wiring to 81
franlesservles
I
. ___---l-___~ __
I
I
L
I
I
I
.-----l-
I
I
I
I
. _ ~ .
I
I
I
ISensor defect (fuel pres- Short-circuit or wire
,..,
su re) breakage. check sensor and
,
wiring to 834
; Electronics service
i
I
I I
IIIDEC for stationary generator engines - 12.2001 - E 531 711 101 E
Maintenanceandrepair
Part 3
,Iu
MaJfunctions FRIEDRICHSHAFEN
Page 25
No. Faultdisplay
245 SU POIfBR SUPPL!'
246 SU 'r-BLBC'ntOJlZC
247 (Notused)
248 (Notused)
249 (Notused)
250 su CAl( SPBBU
DIDIAlID
251 (Notused)
252 (Notused)
253 (Notused)
254 (Notused)
255 (Notused)
256 (Notused)
257 (Notused)
258 (Notused)
259 (Notused)
260 (Notused)
261 (Notused)
262 (Notused)
263 (Notused)
264 (Notused)
Meanlng/cau.e Counteractlon 2000 '4000
InternalECUfailure Electronicsfaulty V" V"
ReplaeeEngineControlUnit
ECU
SeelD: T-E-G24-00Q1
Page40
InternalECUfailure Electronicsfaulty V" V"
ReplaceEngineControlUnit
ECU
SeelD: T-E-G24-0001
Page40
,
SensordefectCAN V" V"
(SpeedDemand)...... noset
speadsignal,thespeedis
eithersettoafauRvalue
(MP180.05)orremains
settotheactualspeed
dependingonthesetting
atMP180.14.
I
I
E 531 711 101 E - 12.2001 -
MDEC forstationarygeneratorengines
Part 3 Maintenance and repair
1.lu
Page 26 FRIEDRICHSHAFEN
Malfunctions
No. Fault display Meanlng/cauee
265 (Notused)
!
266 SD SPEBD DBJOUID Sensor defect (analog
AR. speed setting) -- speed is
set to a fault value or
remains set to the actual
speed (adjustable, MP
180.14)
267 SD SP.DBK.HS!r Uaad In test stand moda
BBIfCB only:
Sensor defact (analog
speed setting) -- speed is
set to a fault value or
remains set to the actual
!
speed (adjustable. MP
j180.14)
268 (Notused)
I
269 .(Notused)
!
i
270 I(Notused)
~ T-BXftU
1 Missing Data CAN
(T-EXTERN 1)
272 SD !r-BXH" 2 Missing Data CAN
(T-EXTERN 2)
273 ISD P-BX!rB" 1 Missing Data CAN
i
(P-EXTERN 1)
27' ISD P-BXH" 2 Missing Data CAN
(P-EXTERN 2)
275 SD BU.COOLAft Missing Data CAN
LBVBL i (EXT.COOLANT LEVEL)
276 . SD IftBRCOOLBR : Missing Data CAN
iLBVBL I (charge sir coolant level)
277 SD Bm-Br.rBRJr 3 I Missing Data CAN
I(BIN-EXTERN 3)
278 SD BIB-BXU" 4 . Missing Data CAN
(BIN-EXTERN 4)
279 (Notused)
280 (Notused)
---..--
281 (Notused)
L
282 (Notused) i
283 (Notused)
I
Counteractlon 2000 4000
I
Short-circuit or wire V' V'
breakage, eheek set speed
. transmitter and wiring
Electronics service
Short-circuit or wire V' V'
breakage. check set speed
transmitter and wiring
Electronics serviee
I
:. Electronics service (exter- V' V'
nal device faully)
Electronics service (exter-
V' V'
nal device fauIIy)
l. Electronics service (exter- V' V'
nal device faulty)
Electronics service (exter-
V' V'
nal device faully)
Electronics service (exter-
V'
I
V'
nal device faully)
Electronics serviee (exter-
V'
I
V'
i nal device faully)
Electronics service (exter-
V' V'
nal device faulty)
Electronies serviee (exter-
V' V'
nal device faully)
i
I
MDEC for stationary generator enginas
- 12.2001 - E 531 711 101 E
Maintenanceandrepair
Part 3
,Iu
Malfunctions FRIEDAICHSHAFEN Page 27
No. FauHdisplay
284 (Notused)
285 (Notused)
286 (Notused)
287 i (Notused)
288 (Notused)
289 (Notused)
290 (NotUS8d)
I 291
(Notused)
292 (Notused)
293 (Notused)
29" (Notused)
295 (Notused)

297 (Notused)
298 (Notused)
299 (Notused)
300 (Notused)
301 TIMIRG CJ:LIJJlDBR
Al
302 TIMIRG CJ:LIJJlDBR
A2
303 TIMIRG CJ:LIJJlDBR
A3
30"
TIMIRG CJ:LIJJlDBR
A"
Meanlnglcause CounteracUon 2000 4000
el
...-
=l
CylinderA1 : Replacesolenoidvalveif ", Y"
-FPGAfaultstatus=2 thisoccursfrequently
- Time.of-flightt <600 !Ls

Enginedocumentation
- Time-of.flightt > 1400JLS
CylinderA2: i Replacesolenoidvalveif ", Y"
-FPGAfaultstatus=2 thisoccursfrequently
- Time-offlightt <600 JLS

Enginedocumentation
- Time-of-flightt > 1400JLS
CylinderA3: Replacesolenoidvalveif ", Y"
-FPGAfaultstatus=2 thisoccursfrequently
- Time-of-flightt <600 JLS

Enginedocumentation
or
- Time-of-flightt > 1400JLS
CylinderA4: Replacesolenoidvalvaif ", Y"
-FPGAfaultstatus=2 thisoccursfrequently
- Time-of-flightt <600 JLS

Enginedocumentation
- Tme-of-fIightt > 1400JLS

E 531 711/01 E - 12.2001 -

AfDEC forstationaryganaratoranginas
Part 3 Maintenance and repair
,Iu
Page 28 FRIEDRICHSHAFEN MaHunctions
No.
305
Fault display
CYLIlIDBR
A5
306 cnIlIDD
A6
Meanlng/cause
Cylinder AS:
-FPGA fauH status =2
- Time-of-flight t < 600 f1S
- Time-of-flight t > 1400 f1S
CountersCUon
Replace solenoid valve if
this occurs frequantly
Engine documentation
12000 4000
1
CylinderA6: IReplace solenoid valve if
-FPGA fauH statUS =2 this occurs frequently
- Time-of-flight t > 1400 f1S
- Time-of-flight t < 600 f1S /. Engine documentation l'
A7: "----"f-R-e-pl-a-ce-so-Ie-n-o-d-v-a-Iv-e-if----'--y<'--t--y<'---I
A1 -FPGA fauH status =2 'this occurs frequently
30a cnIlIDBR
Aa
309 cnIlIDBR
A9
310 CYLIlIDBR
A10
311
312
313
CYLIlIDBR
81
CYLIlIDBR
82
cnIlIDBR
83
- Time-of-flght t < 600 f1S Engine documentation
- Time-of-flight t > 1400 f1S
: Cylinder A8:
. -FPGA fauH status =2
, Replace solenoid valve if
this occurs frequently
Engine documentation
l
'-Time-of-flight t",< 600" f1S
- Time-of-flight t > 1400 f1S i

I
Cylinder AS: Replace solenoid valve if y<' I y<'
-FPGA fault status =2 this occurs frequantly i
- Tima-of-flight t < 600 f1S Engne documentation
i
i - Time-of-flight t> 1400 Ils i
Cylinder A10:
-FPGA fauIt status =2
- Tima-of-flight t < 600 f1S
- Time-of-flight t > 1400 f1S
Cylinder 81:
-FPGA fauH status = 2
- Time-of-flight t < 600 f1S
- Time-of-flight t > 1400 f1S
Cylinder 82:
-FPGA fault status =2
- Time-of-flight t < 600 f1S
-lima-of-flight t > 1400 Ils
Cylinder 83:
-FPGA fault status =2
- Tima-of-flight t < 600 f1S
I - Time-of-flight t > 1400 IlS
Replace solanoid valva if
this occurs frequently
Engine documentation
IReplace solenoid valve if
i this occurs frequently
Engine documentation
Replace solenoid valve if
this occurs frequantly
Engine documentation
Replace solenoid valva if
this occurs frequently
Engine documentation
---t--
l
314
315
CYLIlIDBR
84
cnIlIDBR
85
Cylinder 84:
-FPGA fault status = 2
- Time-of-flight t < 600 f1S
- Time-of-flight t > 1400 f1S
Cylinder 85: .
-FPGA fauH status =2
- Time-of-flight t < 600 f1S
-lime-of-flight t > 1400 f1S
Replace solenoid valve if
this occurs frequently
Engine documentation
Raplace solenoid valve if
this occurs frequently
Engine documentation
I
MDEC for stationary generator engines
- 12.2001 - E 531 711 101 E
Maintenanceandrepair
Part 3
.',lu
Malfunctions FRIEDRICHSHAFEN
Page 29
FauHdisplay Meanlng/cause Counteractlon No.
316
317
318
319
320
321
322
323
TJ:MJ:IIG Cl'LJ:RDBlt
B6
TJ:MJ:IIG Cl'LJ:RDBlt
B7
TJ:MJ:IIG Cl'LJ:RDD
B8
TJ:MJ:IIG Cl'LJ:RDBlt
B9
TJ:MUJG CYLJ:RDBlt
B10
Cylinder86:
-FPGAfauHstatus=2
- Time-of-flightt <600
- Time-of-flightt >1400!JS
CylinderB7:
-FPGAfaultstatus=2
- Time-of-flightt <600!JS
- Time-of-flightt > 1400ls
Cylinder86:
-FPGAfaultstatus=2
- Time-of-flightt <600ls
- Time-of-flightt > 1400!JS
CylinderB9:
-FPGAfauHstatus=2
- Time-of-flightt <600ls
- Time-of-flightt >1400!JS
ICylinderB10:
! -FPGAfaultstatus=2
- Time-of-flightt <600!JS
-Time-of-flightt > 1400ls
WJ:ltJ:1IG Cl'LJ:RDBlt CablingfauHcylinderA1
Al ...... misfiring
WJ:ltJ:.G CYLJ:RDBlt GablingfauHcylinderA2
A2 ...... misfiring
WJ:ltJ:1IG CYLJ:RDBlt GablingfauHcylnderA3
A3 ...... misfiring
I
Replacesolenoidvalvaif
thisoccursfrequently

Enginedocumentation
Replacesolenoidvalvaif
thisoccursfrequently

Enginedocumentation
Replacesolenoidvalveif
thisoccursfrequently

Enginedocumentation
Replacesolenoidvalveif
thisoccursfrequently

Enginedocumentation
i
Replacesolenoidvalveif
thisoccursfrequently

Enginedocumentation
SVshort-circuttor+SVfine
shortedtoelectronicground
(Requirement: Engineblock
grounded)
! Replacesolenoidvalveor
cableharness
. Enginedocumentation
SVshort-circuitor+SVlne
shortedtoelectronicground
(Requirement: Engineblock
grounded)
Replacesolenoidvalveor
cableharness

Enginedocumentation
SVshort-circuitor+SVlne
shortedtoelectronicground
(Requirement: Engineblock
grounded)
IReplacesolenoidvalveor
Icableharness
Enginedocumentation
2000 4000
,.., ,..,
I
,..,
I
,..,
i
,.., ,..,
I
I
,.., ,..,
I
,..,
V'
,..,
V'
,.., ,..,
,.., ,..,
E531 711 I 01 E - 12.2001 - llDEC forstationarygeneratorenginas
324
325
326
327
328
Part 3 Maintenanceandrepair
."tu
Paga 30 FRIEDRICHSHAFEN
Malfunctions
Meanlng/cauae Counteractlon Faultdisplay No.
CablingfaultcylinderA4 WIRIIIIG CnIJlDJ:R
...... misfiring A4
WIRIIIIG CnIJlDJ:R CablingfaultcylinderA5
...... misfiring A5
WIRIIIIG CnIJlDJ:R CablingfaultcylinderA6
...... misfiring A6
!
WIRIIIIG CYLIJlDJ:R CablingfaultcylinderA7
A7 ...... misfiring
WIRIIIIG CnIJlDJ:R CeblingfaultcylinderA6
AS ...... misfiring
I
I
I
SVshort-circuitor+SVline
shortedtoelectronicground
(Requirement:Engineblock
grounded)
Replseesolenoidvalveor
cablehamess

Englnedocumentation

SVshort-circuitor+SVline
shortedloelectronicground
(Requirement:Engineblock
grounded)
Replacesolenoidvalveor
cablehamess

Enginedocumentation
SVshort-circuitor+SVlina
shortedtoelectronicground
(Requirement: Engineblock
grounded)
Replacesolenoidvalveor
cablehamess

Enginedocumentation
SVshort-circuitor+SVline
shortedloelectronicground
(Requirement:Engineblock
grounded)
Replscesolenoidvalveor
cableharness
.
Enginedocumentation
SVshort-circuitor+SVlina
shortedtoelectronicground
(Requirement:Engineblock
grounded)
,Replacesolenoidvalvaor
cableharness
l. Enginedocumentation
2000 4000
Y" Y"
!
Y" Y"
Y" Y"
Y" Y"
Y" Y"
I
I
MDEC forstationarygeneratorenginas - 12.2001 - E 531711/01E
Maintenanee and repair
Part 3
.,tu
Matfunctions FRIEDRICHSHAFEN
Page 31
No.
329
330
331
332
333
FauH display
WIRIIfG CRIJ.IIDBR.
A9
'N'IRIIfG CYLIIIDBR
A10
'N'III\IIfG CYLIRDBR
Bl
'N'IRIIfG CRIIIDBR
B2
'N'IRIHO CRIRDBR
B3
Meanlng/cauae 2000 Counteractlon 4000
Gabling fault cylinder AS
..... misfiring
VCabling fault cylinder A 10
..... misfiring
Cabling fault cylinder 81
..... misfiring
Cabling fault eylinder B2
..... misfiring
Cabling fault cylinder 83
..... misfiring
SV short-cireuit or +SV Une
shorted to electronie ground """ "'"
(Requirement: Engine block
grounded)
Replaee solenoid valve or
cable harness

Engine documentation
SV short-circuit or +SV line
shorted to electronie ground """ "'"
(Requirement: Engine block
grounded)
Replace solenoid valve or
cable harness

Engine documentation
SV short-eircuit or +SV line
shorted to electronie ground """ "'"
(Requirement: Engine block
grounded)
Replaee solenoid valve or
cable harneas

Engine documentation
1
SV short-cireuit or +SV line
1"""
shorted to electronie ground "'"
(Requirement: Engine block
grounded)
Replaee solenoid valve or
cable harness

Engine documentation
SV short-cireuit or +SV line
shorted to electronic ground """ "'"
(Requirement: Engine block
grounded)
Replace solenoid valve or
cable harness

Engine documentation
E 531 711 101 E - 12.2001 - MDEC for stationary generator engines
Part 3 Maintenance and repair
l'ltll
Page 32 FRIEDRICHSHAFEN
Malfunctions
No. Fault display
334
335
1fIRIRG CRIlIDER
B4
I
'1fIRlliJG CRIlIDER
BS
336 1fIRIRG CRIlIDER
B6
337 1fIRlliJG CRIlIDER
B7
338 1fIRIRG CYLIlIDBR
B8
i
I
Meanlng/cause Countaractlon 2000 4000
Cabling fault cylinder B4
- misfiring
SV short-circuit or +SV Une
shorted to electronic ground
(Aequirement: Engine block
grounded)
Aeplace solenoid valve or
cable harness

Engine documentation i
V V
Cebling fault cylinder B5
- misfiring
SV short-circuit or +SV Une
shorted lo electronic ground
(Aequirement: Engine block
grounded)
Aeplace solenoid valve or
cable harness

Engine documentation
V V
Cebling fault cylinder B6
...... misfiring
SV short-circuit or +SV Une
shorted to electronic ground
(Aequirement: Engne block
grounded)
AepJace solenod valve or
cable harness
"
Engine documentation
SV short-circuit or +SV line
shorted to electronic ground
(Aequirement: Engine block
grounded)
, Aeplace solenoid valve or
cable herness
1,
Engine documentation
I
V
v
V'
V' Cebling fault cylnder 87
--1> misfiring
Cebling fault cylinder 88
...... misfiring
SV short-circuit or +SV line
shorted to electronic ground
(Aequirement: Engine block
.grounded)
I
,Aeplace solenoid valve or
cable harness

Engine documentation
v
i
V'
lADEe for stationary generator engines - 12.2001 - E 531 711 101 E

Maintenanceandrepair
Part 3
1.llu
Malfunctions FRIEORICHSHAFEN
Page 33
No. Faultdisplay
339 WIRIIIG CYLIIIDJUt
89
340 WIRIIIG CYLIIIDBR
810
341 OPZR_LOAD CYL. Al
342 OPZR_LOAD CYL. Al
343 OPZR_LOAD CYL. A3
344 OPZR_LOAD CYL. A4
345 OPZR_LOAD CYL. AS
Meanlng/cauae
CablingfaultcylinderB9
-- msfiring
Cablingfaultcylinder810
-- misfiring

IFault(interruption) in
cablingofcylinderA1--
Imisfiring
Fault(interrupton)in
cablingofcylinderA2--
misfiring
Fault(interruption)in
cablingofcylinderA3-+
misfiring
Fault(interruption) in
cablingofcylinderA4-+
misfiring
Fault(interruption) in
cablingofcylinderAS --
misfiring
Counteractlon
SVshort-circuitor+SVUne
shortedtoelectronicground
(Requirement: Engineblock
grounded)
Replacesolenoidvalveor
cableharness

Enginedocumentation
SVshort-circuitor+SVline
shortedtoelectronicground
(Requirement:Engineblock
grounded)
Replacasolenoidvalveor
cableharness

Enginedocumentation
Checkcablingandsolenoid
valveforinterruption
Replacesolenoidvalveor
cableharness
Enginedocumentation
Checkcablingandsolenoid
valvefornterruption
Replacesolenoidvalveor
cableharness

Enginedocumentation
Checkcablingandsolenoid
valveforinterruption
Replacesolenoidvalveor
cableharness

Enginedocumentation
Checkcablingandsolenoid
valveforinterruption
Replacesolenoidvalveor
cableharness

Enginedocumentation
Checkcablingandsolenoid
valveforinterruption
Replacesolenoidvalveor
cableharness

Enginedocumentation
2000 4000
v v
v v
v
Iv
v
Iv
v v
v v
v v
E 531 711 101 E - 12.2001 -
lADEe forstationarygeneratorengines
Part 3 Maintenanceand repair
."tu
Paga 34 FAIEDRICHSHAFEN
Malfunctions
Counteractlon Fau.display Meanlng/cauaa No.
3'6
31\7
31\8
31\9
350
351
352
Fault(interruption) in
cablingofcylinderAS-lO
misfiring
OPBJf_LOAD C!:L. A6
Fault(interruption)in
cablingofcylinderA7-lO
misfiring
ona_LOAD cn. A7
i
Fault(interruption)in
cablingofcylinderAa-lO
misfiring
OPU_LOAD C!:L. Al
op.a_LOAD C!:L. A9 Fault(interruption)in
cablingofcylinderA9-lO
misfirn
g
op.a_LOAD C!:L. Fault(interruption) in
AIO cablingofcylinderA10.....
misfiring
op.a_LOAD cn. al Fault(interruption) in
cablingofcylinder81 .....
misfiring
Fault(interruption)in
eablingofcylinder82-lO
misfiring
Ona_LOAD C!:L. a2
Checkcablingandsolenoid
valveforinterruption
Replaeesolenoidvalveor
cablehamess

Enginedocumentation
Checkcablingandsolenoid
valveforinterruption
Replacesolenoidvalveor
cableharness

Enginedocument8tion
Checkcablingandsolenoid
valveforinterruption
Replacesolenoidvalveor
cableharness

Enginedocumentation
Checkcablingandsolenoid
valveforinterruption
Replacesolenoidvalveor
cablehamess

Enginedocumentation
Checkcablingandsolenoid
valveforinterruption
Replacesolenoidvalveor
cableharness

Enginedocumentation
Checkcablingandsolenoid
valveforinterruption
Replacesolenoidvalveor
cableharness

Enginedocumentation
Checkcablingandsolenoid
valveforinterruption
Replacesolenoidvalveor
cableharness

Enginedocumentation
2000 4000
1"" 1""
I
I
1"" 1""
I
1"" 1""
I
1"" 1""
1"" 1""
I
1"" 1""
1"" 1""
I
lADEe forstationarygeneratoranginas
- 12.2001 - E531 711/01 E
v
Maintenanceandrepair
Part 3
,au
Malfunctions FRIEDRICHSHAFEN Page 35
FauHdisplay
OPBR_LOAD CYL. B3
OPBR_LOAD CYL. Bol
OPER_LOAD CYL. B5
I
OPER_LOAD CYL. B6
jOPBR_LOAD CYL. B7
1
OPBR_LOAD CYL. B8
OPBR_LOAD CYL. B9
No.
353
354
355
356
357
358
359
Meanlng/cause
Fault(interruption) in
cablingofcylinderB3--to
misfiring
Fault(interruption) in
cablingofcylinderB4-
misfiring
Fault(interruption) in
cablingofcylinder85-
misfiring
Fault(interruption) in
cablingofcylinderB6--to
misfiring
Fault(interruption) in
cablingofcylinder87-+
misfiring
Fault(interruption) in
cablingofcylinder88-+
misfiring
Fault(interruption)in
cablingofcylinder89--to
misfiring
Counteraction
1 Checkcablingandsolenoid
Ivalvefornterruption
Replacesolenoidvalveor
cableharness

Enginedocumentation
Checkcablingandsolenoid
valveforinterruption
Replacesolenoidvalvaor
cableharness
Enginedocumentation
l.
Checkcablngandsolenoid
valveforinterruption
Replacesolenoidvalveor
cableharness
:.
Enginedocumentation
Checkcablingandsolenoid
valveforinterruption
Replacesolenoidvalvaor
cableharness

Enginedocumentation
Checkcablngandsolenoid
.valvaforinterruption
Replacesolenoidvalveor
cableharness

Enginedocumentation
Checkcablingandsolenoid
valvaforinterruption
Replacesolenoidvalveor
cableharness

Enginedocumentation
Checkcablingandsolenoid
valveforinterruption
IReplacesolenoidvalveor
Icableharness
Enginedocumentation
1
2OOO
!4OOO
Iv
v v
v v
v v
v Y"
v v
v v
E 531 711/01 E - 12.2001 - IIIDEC forstatlonarygenaratoranginas
Part 3 Maintenanee and repair
tu
Page 36 FRIEDRICHSHAFEN
Malfunctions
Fault display No.
OPBR_LOAD en..
810
360
361 POIIBR S'.rAGB
FAIL 1
.-
362 POlIBR S'.rAGB
FAIL 2
363 S'.rOP POIIBR
S'rAGB 1
I
364 S'.rOP POWBR
S'.rAGB 2
2000 Counteractlon 4000 1Meanlng/cauae
Fault (interruption) in
cabling of cylinder 810 .-
misfiring

Internal electronics failure
(if fault permanently
applied) -+ possible
quantity limitation
Internar erectronics failure
(if fault permanently
applied) -- possible
quantity limitation
Internal electronics failure
(FPGA messagas
4,5.9,11,12) ..... engine
stop
I
Internal electronies failure
(FPGA messages
4,5,9,11,12) ..... engine
stop
Check cabling and solenoid Y" Y"
valve tor interruption
Replaee solenoid valve or
eable harness

Engine doeumentation I
Y' PA eireuit faulty or free- Y"
wheeling transistor short-
eireuit
Replsee Engine Control Unit
ECU
SeeIO: T-E-G24-OOO1
Page40
Y' PA eircuit faulty or free- Y'
wheeling transistor short-
eireuit
Replaee Engine Control Unit
ECU
SeeIO: T-E-G24-0001
Page40
I
I
1. SV line shorted to electro- Y' Y'
nic ground by resistance
less than 1 Ohm (engine
block applied to electronie
ground)
Replace cable harness

Engine documentation
2. Electronies faulty
Replace Engine Control Unit
ECU
See ID: T-E-G24-0001
Page40 I
1. SV lne shorted to electro- Y' Y'
nie ground by resistanee
less than 1 Ohm (engine
block applied to electronie
ground)
Replaee cable harness

Engine documentation
2. Electronies faulty
Replaee Engine Control Unit
ECU
SeelO: T-E-G24-OOO1
Page40
IIDEC for stationary generator engines - 12.2001 - E 531 711 101 E
Maintenanceand repair Part 3
.,.tu
Malfunctions FRIEORICHSHAFEN Page 37
No. FaultCUsplay
365 STOP MV-Wl:Rl:JfG
366 (Notused)
367 (Notused)
368 (Notused)
369 (Notused)
370 (Notused)
371 (Notused)
372 (Notused)
373 (Notused)
374 (Notused)
375 (Notused)
376 (Notused)
377 (Notused)
378 (Notused)
379 (Notused)
I
380 (Notused)
381 TRAII.OUTl PLAlI1T
DEI"
Meanlng/cauae Counteractlon
E 4000
Solenoidvalvewiringfault SVlneshortedtoalectronic V' V'
-- enginastop ground(engineblockapplied
toelectronicground)
Replacecableharness

Enginedocumentation
TAA1 faulty 1. Wirebreakageorshort- V' V'
circuit
Replacecableharness

Enginedocumentation
2. Electronicsfaulty
ReplaceEngineControl Unit
ECU
SeeID: T-E-G24-0001
Page40

E531711/01E - 12.2001 -
JlDEC forstationarygeneratoranginas
382
383
384
385
Part 3 Maintenanceandrepair
,tu
Page 38 FRIEDRICHSHAFEN Malfunctions
No. Faultdisplay Meanlng/cauaa Countersctlon 2000 4000
'l'ltAlf. OUT2 PLAlII'.r TAA2fautty
DEI'
!rlUUl.OUT3 PLAlII'.r TAA3fautty
DEI'
!
!
'l'ltAlf OU'l'4 PLAlII'.r TAA4faulty
DEI'
i
'l'ltAlf .OU'l'5 PLAlII'.r TAASfautty
DEI'
I
1.Wirebreakageorshort- Y' Y'
circuit
Replacecableharness

Enginedocumentation
2. Electronicsfautty
ReplaceEngineControlUnit
ECU
!
SeelO: T-E-G24-0001
page40
1.Wirebreakageorshort- Y' Y'
circuit
Replacecableharness

Enginedocumentation
2.Electronicsfautty
RepIace EngineControlUnit
ECU
!
SeeIO: T-E-G24-0001
Page40
1.Wirebreakageorshort- Y' Y'
circuit
Replacecableharness

Enginedocumentation
2.Electronicsfaulty
ReplaceEngineControlUnit
ECU
SeeIO: T-E-G24-0001
Page40
1.Wirebreakageorshort-
circuit
i
Y' Y'
Replacecableharness

Enginedocumentation
2.Electronicsfaulty
ReplaceEngineControlUnit
ECU
SeeIO: T-E-G24-0001
Page40
I
IIIDEC forstationarygeneratorenginas - 12.2001 - E531 711 101 E
Maintenanceandrepair
Part 3
,Iu
Malfunctions FAIEDAICHSHAFEN Page 39
No. FauH display
386 TRU 0UT6 PJ..A.II'r
DBF
387 (Notused)
388 (Notused)
389 (Notused)
390 (Notused)
391 (Notused)
392 (Notused)
393 (Notused)
394 (Notused)
395 (Notused)
396 (Notused)
397 (Notused)
398 (Notused)
399 (Notused)
MeanJng/cause Counteractlon 2000 4000
TAA6faulty 1.Wirebreakageorshort- ".,
Y"
circuit
Replacecableharness

Enginedocumentation
2.Electronicsfaulty
ReplaceEngineControlUnit
ECU
SeelO: T-E-G24-0001
Page40
I
...........-
E531711/01 E - 12.2001 - IllDEC forstationarygeneratorenginas
Part 3 Maintenanceandrepair
Iu
Page 40 FRIEDRICHSHAFEN Malfunctions
3.4.2.1
ID no.:
rKl. ti..
~
~
ReplaclngEngineControlUnltECU
T-E-G24-0001
Duration: 15m!n Qualification: E1
SystemcomponentS/devlces OK?
EngineControlUnitECUonthaangine O
NewEngineControlUnitECU O
Suitablyprogrammedmemorymodulasasnecessary(seebelow) O
Equlpment OK?
Asetofscrewdrivers O
AsetofAllanwrenches O
Connedorpliers O
Addltionalsafetynotes OK?
Tharearetwomemorymodulesin EngineControlUnitECU.Onecontainsadata O
recordwhichisonlyvalidfortheengineforwhichthlsparticularECUIsusad.The
othercontainsdataaboutthesystem(so-calledplantdata).Itisabsolutelyvital
thatthesememorymodulesbetransferradfromtheoldECUtothenewECU.
TheengineisnotproperlycontrolladIftheseinstructionsareignoradandanincor-
reddatarecordisused.

Theoparatingvoltagemustbeswitchedoff. O
Listofactlvitles ID no. OK?
1. Switchingofftheoperatingvoltage.
O
2. RemovingthehousingofEngineControlUnitECUfromthe A-E-G24-QOO1
O
engine. Paga 42
3. OpeningthecoveronEnginaControlUntECU. A-P-ECU-0006
O
Paga 43
4. TransferringmamorymodulesinEngineControlUnitECU. A-E-ECU-0011
O
Paga 44
5. FittingthecovaronEnginaControlUnitECU. A-P-ECU-0007
O
Page 46
6. MountingthehousingofEngineControlUntECUonthe A-E-G24-OOO2
O
engine. Paga 47
7. Performingfunctiontesting. O
JlOEC 10rstationaryganaratorenginas - 12.2001 - E531711/01E