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JLA safe valve test bench
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1, Overview
JLA safe valve test bench is my company's scientific and technical personnel on the basic of accordance with national GB/T1 3927-92
and ZBJl6006-90 standard reference to the advantages of similar foreign products, and combined with our many years of technical
experience in producing valve testing equipment based on the successful development of its own China's first JLA-type safety valve
performance testing.
The machine has used in Maoming Petrochemical, Zhenhai Refinery Plant and other plants, praised by experts and certainty. The test
bed eliminates channeling the original volume of conventional large high-pressure gas cylinders animals, just with the ordinary 0.6MPa
Air pump gas source. Applies to the nominal diameter DN1 5 ~ 300 safety valve setting, open and close, back seat pressure
Strength and sealing actions such as performance testing. Has a stable performance, easy to use, high degree of automation test data
correctly and so on.
Note: YFC-A (common type) safety valve performance testing machine for the pressure gas source pressure range the user-owned, and
in the light of the explanatory information to use, does not provide for another manual, please understand.
2, Working principle and structure
JLA safe valve test bench set machines, electricity, liquid in one, gas for the test medium, pressurized gas-liquid interaction, step-up
device with a multi-polar system, functions to meet the required test pressure. Work piece clamping were tested by the valve flange face
for positioning, hydraulic cylinder clamping flange clamps for clamping the back way. Test valve being no additional external influences,
and in full compliance with the relevant national standards require that the valve inspection test requirements.
The aircraft hydraulic systems, mechanical components, electrical control and a multi-polar air supply booster system, etc. parts.
Hydraulic system test bed is the main source of power. For all kinds of hydraulic cylinders and mechanical parts, it was driven executive
function. Test surface clamps the implementation of direct-drive hydraulic cylinder, axial clamping pressure is based on a different level of
the test pressure valve to adjust boost (maximum hydraulic pressure booster 31 5MPa). The clamps are all affected by forces, clamping
and reliable. Radial movement by the hydraulic cylinder drive the implementation of advance and retreat of all clamps are synchronized,
agile and free to ensure that the valve diameter size of the different tests. A multi-polar gas supply step-up device is the use of
pressurized liquid-gas interaction. Booster range is 0.6-32 0MPa, medium pressure test for valves. Boost gas source with the work of two
kinds of automatic and manual operation of choice, was elected with an automatic step-up work, staff can observe at close range to
leave the console field test situation.
The test-bed gas source in the step-up the use of safety valve by the pressurized gas source to control the boost, electric contact
China teyou Mechanical >> Product >> Valve testing equipment >> JLA safe valve test bench
pressure gauge designated stop.
3, Caution and safety requirements
1, equipment installation, the hydraulic control system and the table should be a certain distance, separated by location can not be
less than 500mm, a good installation of the school level, with concrete bolts fixed at the end of feet.
2, with 30-40 # hydraulic oil into the fuel tank, fuel can not be less than the lower limit of the oil level gauge.
3, connect the power, by pump start button, check the direction of motor rotation is correct (clockwise direction), oil pump pressure
regulator in 5.0MPa, to test machine, to check pipe joints is no leakage, and other noise, and found that undesirable phenomenon should
be immediately overhauled.
4, test valve, the first valves were tested in accordance with test requirements; refer to "comparison table clamping cylinder pressure
required to" carry out the necessary boost pressure regulation. Non-pressurized high
Work to prevent deformation of the valve damage was tested.
5, gas supply step-up work before the first electric contact pressure gauge pointer adjustment valves were tested in the test pressure
required for the position, the high-voltage test light "liquid-gas linkage regulator control
Form "and then proceed to step-up work to achieve the required pressure to the specified requirements, pumps automatically stop
working.
6, air filter used to work every day to check emissions, pipeline gas tank on the excretion of sub-L, a week on a regular basis check
emissions.
7, test bench, and were tested valve sealing plate contact surfaces to maintain clean dry; dispute over oil and other debris are not
allowed, this machine is strictly prohibited the use of work process depends Close.
8, hydraulic oil should be replaced periodically check for new oil injected into the use of about 5-6 months, oil filter and fuel tanks
should be cleaned, and replaced with new oil, oil fuel tank temperature can not be super -
Than 60.
9, prohibited the use of illegal overpressure operation.

Failure
phenomenon
Causalion Elimination method
The running parts
of the cylinder
creeps
Air enters the trydraulic system
Loose the joint of the cylinder lo
dxhaust
and eliminate the possibily that
the air
enters the system,for instance,
oil-skin,oil
fiter,joint,valve and the aintinght
packing.
The pressure
couldn't be sel
up to the medium
while test the
pressure of the
pressurb of the
valve lbad
1Pressure testing pumping source which provded by user fails
2Note especlally to joint of the testing pipe and the seal flanged tube
in the cave of the testing machina
3Leakage until the seal flange(or joint ) and the testing flange surface
wrer pressed out
The O typed ring was seriously scraped or damaged
The size of the furrow is not suitable while installing the Otyped ring
The specification is not suitable for the Otyped ring after changing
The pressure of the hydraulic system is normal but the cylinder is not
pressed enough
Repair
Change the spring
Change the Otyped ring
Process the fumow again
Choose the suitable
specification of the otyped
ring
Clean the pipeline
Choose another model
of hydraulic valve lead
AThe blockage of the pressure oil pipe of the master cylinder
BThe channel of the testing valve lead is too large;the testing medium is too high
and overruns the maximum of the sealing load and caused serious leakage
to test the machine
The dwell feature of the master cylinder reduces
Overflow valve
The blockage of the pilot valve and primary valve core
The
electromagnet
is too hot or
bums off
The insulation of the wire coil is not good enough Change the elecromagnet
The insulation of the wire coil is not adsorb steadily
Check the voltage and inon-core
if thery
are blockage or not
Wrong voltage Comect the voltage
The electrode does not weld steadily enough Weld again
Can't be boosted
The valve of boost control fails Check and repair to eliminate
Seal loop is damaged change the airtight packing
The directional valve is not on-position check and repair
The dwell feature
of the jam
manometer
reduces
Oil-out valve is locked clean the clear valve
Pilot-controlled valve core is locked clean and repair;change
The seal loop of the cylinder is damaged too much check or changethe seal loo
The directional
valve can't
reverse gear
Electromanget is damages or not strong enough Change electromanget
Port valve galls or lovks Cean or repair the port valve
There overruns a spring strength of crossover position valve
Electromanget suction or spring broken Change the spring
The frictional force of port valve is too large
Check the port valve joint and
the two-port seal force

model
name
Specifications
and
Data
the axlel pressure cylinder radlal drlving and reveralng cylinder Pressurized oil rainbow
Type YX Type O Type YX Type O Type YX Type O
Seal
loop
Seal
loop
Seal
loop
Seal
loop
Seal
loop
Seal
loop
Seal
loop
Seal
loop
Seal
loop
Seal
loop
Seal
loop
Seal
loop
Seal
loop
Seal
loop
D d D d J D D
YFC-A/100
Specifications 80 50 80 55 35 40 20 20 40 16 125 40 30

Data 6 3 6 3 6 2 1 1 2 2 1 1 1
YFC-A/200
Specifications 100 60 100 65 45 50 30 30 50 20 125 40 30
Data 6 3 6 3 6 2 1 1 2 4 1 1 1
YFC-A/300
Specifications 140 70 140 75 60 50 30 30 50 20 125 40 30
Data 6 3 6 3 6 2 1 1 2 4 1 1 1

200 type clamping cylinder pressure contrast table
Nominal
diameter
DN
Nominal pressure of valve MPa/class
1.6 2.5 4.0 6.4 10.0 16.0 20.0 25.0 32.0
150 300 400 600 900 1500
Hydraullc system pressure (Pressure increasing)
in mm pn pn pn pn pn pn pn pn pn
2 50 3.0 3.0 3.0 3.0 3.0 4.0 6.0 7.0 9.0
2 65 3.0 3.0 3.0 3.0 4.0 6.0 8.0 9.0 12.0
3 80 3.0 3.0 3.0 4.0 6.0 9.0 12.0 15.0 18.0
4 100 3.0 3.0 4.0 60 9.0 14.0 17.0
6 15.0 4.0 5.0 7.0 11.0 17.0
8 200 5.0 7.0 11.0 18.0

100 type clamping cylinder pressure contrast table
Nominal
diameter
DN
Nominal pressure of valve MPa/class
1.6 2.5 4.0 6.4 10.0 16.0 20.0 25.0 32.0
150 300 400 600 900 1500
Hydraullc system pressure (Pressure increasing)
in mm pn pn pn pn pn pn pn pn pn
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