1 Rev Flotation Cells Function

2
3
4 Listed P&IDs define the flotation cells:
5
6
7
8
9
10 Governing specification
11
12 Process Data per Bank Turndown Case Spring / Fall Summer
13 Source HMB IFD High Grade Average Grade Low High Fine Grade
14 Feed flow t/h
15 Feed flow m
3
/h
16 Feed composition:
17 Bitumen wt%
18 Water wt%
19 Solids > 44 m wt%
20 Solids 44 m wt%
21 Feed properties:
22 Feed SG kg/m
3
23 Air free bitumen SG
24 Water SG
25 Solids SG
26 Temperature C
27 Pressure kPaa
28 t/h
29 m
3
/h
30 Total flotation tailings t/h
31 Total flotation tailings m
3
/h
32 Total flotation tailings composition:
33 Bitumen wt%
34 Water wt%
35 Solids > 44 m wt%
36 Solids 44 m wt%
37 Total flotation froth overflow t/h
1 Total flotation froth overflow m
3
/h
2
3 Bitumen wt%
Warm Water to
Flotation Cell (Feed
Box)
Total flotation froth overflow composition:
Client:
DATA SHEET
Project:
FLOTATION CELLS
ADL Doc. No: ENG-DAT-000386
Rev: 0
Plant/Area: Equip. No:
WO #: Equip. Name:
Page 1 of 11
Client:
DATA SHEET
Project:
FLOTATION CELLS
ADL Doc. No: ENG-DAT-000386
Rev: 0
Plant/Area: Equip. No:
WO #: Equip. Name:
4 Water wt%
5 Solids > 44 m wt%
6 Solids 44 m wt%
7 Bitumen recovery %
8 Site specific data
9 Flotation Cell Data per Cell Remarks
10 Tag number
11 Tag number
12 Tag number
13 Tag number
14 Quantity
15 Configuration
16 Manufacturer
17 Model number
18 Serial number
19 Type
20 Location
21 Service
22 Feed design:
23 Maximum flow m
3
/h
24 Minimum flow m
3
/h
25 Cell active volume m
3
26 Bank active volume m
3
27 Cell nominal volume m
3
28 Feed dissipator Box
29 Feed dissipator Box protection
30 Feed box dimensions m
31 Feed box protection
32 Floor
33 Inlet/Outlet
34 Connection box dimensions m
35 Connection box protection
36 Floor
37 Inlet/Outlet
1 Cell inside diameter m
2 Cell inside height m
3 Cell protection
4 Wear Plate
5 Inlet/Outlet
Walls / Top
Walls / Floor /
Top
Walls / Top
Page 2 of 11
Client:
DATA SHEET
Project:
FLOTATION CELLS
ADL Doc. No: ENG-DAT-000386
Rev: 0
Plant/Area: Equip. No:
WO #: Equip. Name:
6 Discharge box dimensions m
7 Discharge box protection
8 Floor
9 Inlet/Outlet
10 Launder type
11 Launder dimensions m
12 Launder minimum slope deg
13 Launder protection
14 Bridge beam dimensions mm
15 Bridge assembly protection
16 Cell (tank):
17 Design Code
18 Design pressure kPag
19 Design temperature C
20 Operating temp. C
21 MDMT C
22 Upset fluid SG
23 Sanded SG
24 Corrosion allowance mm
25 Bottom material
26 Bottom thickness mm
27 Shell material
28 Shell thickness mm
29 Launder material
30 Launder thickness mm
31 Roof material
32 Roof thickness mm
33 Structural material
34 Structural sizes
35 Anchor bolt chairs
36 Lifting lugs
1 Nameplate
2 Grounding lugs
3 Insulation support
4 Overfill protection
5 PWHT
6 NDE tank bottom (Note 11)
7 NDE tank shell (Note 11)
Walls / Top
Page 3 of 11
Client:
DATA SHEET
Project:
FLOTATION CELLS
ADL Doc. No: ENG-DAT-000386
Rev: 0
Plant/Area: Equip. No:
WO #: Equip. Name:
8 NDE tank welding (Note 11)
9 Leak test: (Note 11)
10 Bottom
11 Shell
12 Feed box
13 Connection box
14 Discharge box
15 Insulation
16 Thickness mm
17 Material
18 Jacket
19 Froth interface level control method
20 Froth interface level controlers
21 Feed box:
22 Box tag number
23 Box material
24 Box thickness mm
25 Insulation support
26 Connection box:
27 Box tag number
28 Box material
29 Box thickness mm
30 Insulation support
31 Discharge box:
32 Box tag number
33 Box material
34 Box thickness mm
35 Insulation support
36 Dart valve:
1 Type
2 Connection quantity
3 Connection sizes
4 Discharge quantity
5 Discharge sizes
6 Actuator / smart positioner
7 Stem material
8 Plug protection
9 Seat protection
10 Removal clearance m
11 Connections: (Note 6) Mark Quantity Class Material Size Schedule Projection
Page 4 of 11
Client:
DATA SHEET
Project:
FLOTATION CELLS
ADL Doc. No: ENG-DAT-000386
Rev: 0
Plant/Area: Equip. No:
WO #: Equip. Name:
12 Feed
13 Feed box vent (Note 5)
14 Feed box flush
15 Feed box water make-up
16 Feed box froth overflow
17 Feed box drain
18 Feed box view port
19 Connection box vent (Note 5)
20 Connection box flush
21 Connection box drain
22 Connection box froth overflow
23 Discharge box vent (Note 5)
24 Discharge box flush
25 Discharge box drain
26 Discharge box froth overflow
27 Discharge box view port
28 Tailings underflow (discharge)
29 Launder flush
30 Launder view port (Hatch)
31 Froth overflow (discharge)
32 Froth discharge flush (spray)
33 Cell froth interface sight glass
34 Cell froth interface sight glass flush
35 Cell drain
36 Cell access door
37 Flotation air
38 Dart valve
1 Radar level
2 Density probe
3 Segmented capacitance probe
4 Stud material
5 Nut material
6 Gasket material
7 Allowable connection loads
8 Flush distribution piping
9 Flush distribution piping line class
10 Flush distribution piping support system
11 Support structure and access from grade
12 Structural support girders (on ~ 6 m center lines to coincide with column location)
Page 5 of 11
Client:
DATA SHEET
Project:
FLOTATION CELLS
ADL Doc. No: ENG-DAT-000386
Rev: 0
Plant/Area: Equip. No:
WO #: Equip. Name:
13 Grillage beams
14 Grillage beams design
15 Grillage beams design
16 Side walkway and stairs
17 Sight glass platforms, with access ladders
18 Top platform and stairs
19 Platform / walkway handrails, include grating, handrail, mid rail & toe plate
20 Structural, platforms, walkways, ladders and stairs:
21 Design specification
22 Design specification
23 Design specification
24 General Notes
25 General Notes
26 Stair standard drawing
27 Handrail standard drawing
28 Ladder standard drawing
29 Ladder standard drawing
30 Exterior painting:
31 Ladders, cages and handrails
32 Under insulation
33 Structural design:
34 Overturning moment kN
35 Shear force kN
36 Live loads kN
37 Dynamic loads kN
1 Weight: (estimated)
2 Empty weight kg
3 Operating weight kg
4 Sanded weight kg
5 Full of water weight kg
6 Earthquake design
7 Flotation Agitator Data per Agitator Remarks
8 Tag number
9 Tag number
10 Tag number
11 Tag number
12 Quantity
13 Manufacturer
14 Model number
Page 6 of 11
Client:
DATA SHEET
Project:
FLOTATION CELLS
ADL Doc. No: ENG-DAT-000386
Rev: 0
Plant/Area: Equip. No:
WO #: Equip. Name:
15 Serial number
16 Type
17 Location
18 Service
19 Flotation air method
20 Flotation air flow control method
21 Flotation air distribution piping
22 Piping pressure drop kPa
23 Flotation air distribution piping line class
24 Flotation air dist. piping support system
25 Flotation air flow control
26 Flotation air flow measurement
27 Flotation air temperature measurement
28 Flotation air requirement:
29 Low pressure kPag
30 Normal pressure kPag
31 High pressure kPag
32 Normal flow m
3
/h
33 Low flow m
3
/h
34 High flow m
3
/h
35 Gear box: (Note 23)
36 Tag number
37 Tag number
1 Tag number
2 Tag number
3 Manufacturer
4 Model number
5 Serial number
6 Type
7 Input speed rpm
8 Output speed rpm
9 Ratio
10 Design specification
11 Service
12 Service factor
13 Unit rating kW
14 Efficiency %
15 Oil sump temperature C
16 Ambient temperature C
17 Gear oil
Page 7 of 11
Client:
DATA SHEET
Project:
FLOTATION CELLS
ADL Doc. No: ENG-DAT-000386
Rev: 0
Plant/Area: Equip. No:
WO #: Equip. Name:
18 Thermal rating kW
19 Pitting resistance kW
20 Bending strength kW
21 Bearing L-10 life h
22 Bearing type
23 High speed seal type
24 Low speed seal type
25 Gear lubrication system
26 Bearing lubrication system
27 External lube oil cooling
28 External lube oil cooling system
29 Sump temperature C
30 High oil temperature protection
31 Loss of oil protection
32 Vibration transducer tapping
33 Max allowable sound at 1m dBA
34 Rotor:
35 Shaft diameter mm
36 Shaft length m
37 Shaft material
38 Shaft protection
1 Crowder cone material
2 Crowder cone protection
3 Impeller type
4 Impeller diameter mm
5 Impeller speed rpm
6 Impeller tip speed m/sec
7 Impeller material
8 Impeller protection
9 Protection thickness mm
10 Protection hardness
11 Shaft power kW
12 Rotor balance
13 Rotor critical speeds rpm
14 Vibration limits mil
15 Removal clearance m
16 Stator:
17 Stator diameter
18 Stator material
19 Stator protection
Page 8 of 11
Client:
DATA SHEET
Project:
FLOTATION CELLS
ADL Doc. No: ENG-DAT-000386
Rev: 0
Plant/Area: Equip. No:
WO #: Equip. Name:
20 Protection thickness mm
21 Protection hardness
22 Coupling (motor to gear box)
23 Coupling (gear box to agitator)
24 Agitator motor tag number
25 Agitator motor tag number
26 Agitator motor tag number
27 Agitator motor tag number
28 Agitator motor details
29 Agitator motor size kW
30 Max allowable sound at 1m dBA
31 Weight kg
32 Air Blower Data per Blower Remarks
33 Tag numbers
34 Tag numbers
35 Quantity
36 Air blower data sheet
37 Air blower data sheet
Page 9 of 11
Client:
DATA SHEET
Project:
FLOTATION CELLS
ADL Doc. No: ENG-DAT-000386
Rev: 0
Plant/Area: Equip. No:
WO #: Equip. Name:
1 Base structure
2 Inlet air filter
3 Inlet air silencer
4 Discharge air expansion joint
5 Discharge air bleed valve
6 Discharge air check valve
7 Discharge air piping manifold
8 Discharge air piping line class
9 Air blower motor tag number
10 Air blower motor tag number
11 Air blower motor details
12 Instrumentation
13 Process parameters controlled
14 Flotation cell instruments
15 Agitator gear box instruments
16 Air blower instruments
17 Other instruments provided
18 Instrument winterization
19 Instruments connections provided
20 Instrument air pressure kPag
21 Instrument air dew point C
22 Instrumentation interface mA
23 Instrument data sheets
24 Instrument cable trays
25 Instrument cable tray support system
26 Electrical classification
27 Electric cable trays
28 Electric cable tray support system
29 Modularization
30
31
32
33
34
35
36
37
REVISION LOG
CHK'D REV: DATE BY DESCRIPTION APP'D
Page 10 of 11
Client:
DATA SHEET
Project:
FLOTATION CELLS
ADL Doc. No: ENG-DAT-000386
Rev: 0
Plant/Area: Equip. No:
WO #: Equip. Name:
Page 11 of 11