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The document discusses the gelatine manufacturing industry and its effluents. It notes that gelatine production involves extracting collagen from animal tissues, generating large amounts of wastewater. These effluents contain high levels of biological oxygen demand and pollutants. Conventionally, effluents are treated using activated sludge methods, but this produces sludge requiring disposal. Some states now mandate zero liquid discharge from these plants. SSP PVT Limited provides zero liquid discharge treatment solutions using evaporation and drying technology. The process concentrates effluents into a calcium chloride powder via multiple effect evaporation and spray drying, allowing water recycling and achieving zero liquid discharge.
Descriere originală:
waste water from gelatin production and ways to tackle the effluent so generated
Titlu original
Write Up on Waste Water Treatment From Gelatin Industry
The document discusses the gelatine manufacturing industry and its effluents. It notes that gelatine production involves extracting collagen from animal tissues, generating large amounts of wastewater. These effluents contain high levels of biological oxygen demand and pollutants. Conventionally, effluents are treated using activated sludge methods, but this produces sludge requiring disposal. Some states now mandate zero liquid discharge from these plants. SSP PVT Limited provides zero liquid discharge treatment solutions using evaporation and drying technology. The process concentrates effluents into a calcium chloride powder via multiple effect evaporation and spray drying, allowing water recycling and achieving zero liquid discharge.
The document discusses the gelatine manufacturing industry and its effluents. It notes that gelatine production involves extracting collagen from animal tissues, generating large amounts of wastewater. These effluents contain high levels of biological oxygen demand and pollutants. Conventionally, effluents are treated using activated sludge methods, but this produces sludge requiring disposal. Some states now mandate zero liquid discharge from these plants. SSP PVT Limited provides zero liquid discharge treatment solutions using evaporation and drying technology. The process concentrates effluents into a calcium chloride powder via multiple effect evaporation and spray drying, allowing water recycling and achieving zero liquid discharge.
Gelatine, a heterogeneous mixture of water soluble proteins derived from the collagen of animal hide or bone is composed of various essential amino acids required for human nutrition. It has a diversity of uses in food science and industry, including wine fining, confectionary etc. Therefore, the gelatine industry is of great importance to society.
CHARACTERISTICS OF GELATINE INDUSTRY EFFLUENTS
The gelatin manufacturing process primarily involves selective hydrolysis and extraction of collagen from the connective tissues of animals. In India, the conventional raw materials used in gelatine manufacture are bovine bones.
The major consideration during the manufacture of all forms of gelatine is the generation of large amounts of process waste effluents.
These waste effluents contain mineral components and lipid material, which create a high biological oxygen demand (BOD).
The effluents of a gelatine manufacturing unit are in pH, COD and calcium content, which constitute a major source of pollution.
Conventionally, these effluents are treated in ETPs using the activated sludge method. Later, the active sludge is dehydrated to form a sludge cake, which is subsequently disposed. However, the disposal of organically rich sludge generated from conventional ETPs requires a large dump yard. Furthermore, it may potentially cause environmental pollution by leaching or harbouring pathogens. Discharge of effluents without suitable treatment can cause environmental damage.
In India, Pollution Control Boards in some states have imposed additional conditions, which read concerned Industry shall utilize the whole quantity of treated effluent within their premises for plantation and horticulture etc. Effluent shall not be discharged outside the factory premises in any circumstances. Zero discharge conditions shall be maintained.
Page 2 of 2 ZERO LIQUID DISCHARGE EFFLUENT TREATMENT PLANT
SSP PVT LIMITED has been providing Zero Liquid Discharge Effluent Treatment Solutions to the Gelatine Industry based on Evaporation & Drying Technology.
SSPs core competence lies in evaporation and drying technology. SSP has made its presence increasingly felt over the last two decades and is accredited with the supply of more than 600 evaporation and drying installations across the globe.
The Zero Liquid Discharge effluent treatment system is based on the principle of concentrating the effluent using Multiple Effect Evaporator and subsequently Spray Drying of the concentrate to convert into Free Flowing Powder (Calcium Chloride) which can be marketed. Effluent from Gelatine Industry (Calcium Chloride) is fed to the vacuum evaporator to concentrate it up to 40 50% total solids. The total process is under vacuum and the vapors generated in the system are re-used to economize steam consumption through thermal vapor recompression system. The condensate water obtained from evaporation plant can be reused within the plant premises. The concentrated effluent at the outlet of the evaporator will be fed to Spray Dryer where the rest of the water is evaporated and we get final product as free flowing Spray Dried Powder. This technology helps achieve Zero Liquid Discharge as all the liquid effluent is converted into solid (powder) and the recovered water (condensate) can be reused.
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