REF630 Programación de Rele

630 series programming
ABB Oy Distribution Automation

630 series programming
Course P264
ABB Group
November 18, 2011 | Slide 1
630 series configuration training
C t t Course content
Breaks:
Coffee 10:20
10:30
The purpose of this course
Learn most common configuration tasks
- 10:30
Lunch 11:45
- 13:00
Coffee 14:20
Specify and identify the needed hardware
Lean to use PCM600 tools for IED configuration
- 14:30
g
Learn 630 series programming
Protectionfunction Protectionfunction
Control with interlocking
Desinga MIMIC picture Desinga MIMIC picture
Learn other usefull tools in PCM600
ABB Group
630 series introduction 630 series introduction
ABB Group
630 series
P d t i Product overview
Feeder Protection and Control
REF630
REF630 is an all-in-one feeder
t IEDf t ti t l management IEDfor protection, control,
measurement and supervision of
incoming and outgoing feeders
Transformer Protection and Control
RET630
RET630 is an all-in-one transformer
management IED for protection, control,
measurement and supervision of two- p
winding power transformers and
generator-transformer blocks
Motor Protection and Control REM630
REM630 is an all-in-one motor
management IED for protection, control,
measurement and supervision of
medium and and large power
asynchronous motors asynchronous motors
ABB Group
630 series
H d i Hardware overview
Power supply module
Optional I/O modules
Max 2 modules for the 4U half 19
housing housing
Analogue input module
CPM module
ABB Group
630 series
C i ti d l
Detached LHMI interface
Communication module Ethernet RJ -45 CAT 5
Communication interfaces
LAN 1:
100BASE-TX with an RJ -45 connector or
100BASE-FX (LC-connector) 100BASE-FX (LC-connector)
Serial:
100BASE-FX (ST-connector) or ( )
plastic (snap in)
Time synchronization
IRIG-B
14 binary inputs
2 groups of 4 inputs, common ground
2 groups of 3 inputs, common ground
Adjustable threshold voltage
ABB Group
630 series
Bi I/O d l Binary I/O module
9 output contacts
3 power output contacts for
t i i / t l tripping/control
6 signal output contacts
5 i l t t t t 5 signal outputs contacts,
normally open
1 signal output contact, 1 signal output contact,
changeover
9 binary inputs
8 inputs, grouped in 2 (common
ground)
1 i di id l i t 1 individual input
Adjustable threshold voltage
ABB Group
630 series
P l d l Power supply module
Power Supply
Variant #1 High (pins 1,3)
100 VAC .. 240 VAC 50/60 Hz
110 VDC .. 250 VDC
Variant #2 Medium(pins 1 2) Variant #2 Medium(pins 1,2)
48 VDC .. 125 VDC
Variant #3 Low (pins 2,3) (p , )
Next release
IRF output for self-supervision signalling p p g g
9 Output contacts
3 trip outputs with Trip Circuit Supervision p p p p
3 power outputs for trip/control
3 signal output contacts
Battery voltage supervision
(SPVNZBAT)
ABB Group
630 Series
A l i t d l f REF630 Analog input modules of REF630
Three options for REF630
Variant #1: AA
I
L1
, I
L2
, I
L3 and
I
0
, user selectable 1 A
5 A
X101
or 5 A
UL1, UL2, UL3, Uo and UL
Variant #2: AB Variant #2: AB
I
L1
, I
L2
and I
L3
or 5 A
I l t bl 0 1 A 0 5 A I
0
, user selectable 0.1 A or 0.5 A
UL1, UL2, UL3, Uo and UL
Variant #3: AC
X102
Variant #3: AC
I
L1
, I
L2
, I
L3 and
I
0
or 5 A
I l t bl 0 1 A 0 5 A I
0
, user selectable 0.1 A or 0.5 A
UL1, UL2, UL3 and Uo
ABB Group
630 Series
A l i t t Analog input connector
Removable connectors for easy
handling and service
Used for CT/VT connections Used for CT/VT connections
5 analog channels / connector
Integrated short circuit contact for g
CT inputs
Different combinations of
CTs/VTs supported CTs/VTs supported
Coded to prevent wrong
connections
ABB Group
ABB Group
Contents of chapter 3
3 Programming Basics
3.1 Tools overview
3.2 Local HMI
3.3 Control Programming
3.4 Protection Programming
630 series Programming 630 series Programming
ABB Group
630 series Programming
ABB Group
T l i Tools overview
Application Configuration Tool (ACT)
To create / modify relay application
630 Series relays can be ordered with pre-
configuration installed
Graphical Display Editor (GDE) p p y ( )
Tool is used to create LHMI
Up to four pages
ABB Group
630 series
Oth T l il bl Other Tools available
Handled in Operation course scope
Hardware Configutation Tool
Parameter setting Tool (PST)
Signal Matrix Tool
Manage signals Manage signals
GOOSE connections
Signal Monitoring Tool
Disturbance Handling Tool
Event Viewer Tool
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Local HMI programming Local HMI programming
ABB Group
630 series
L l HMI i Local HMI - overview
Three dedicated LEDs: Ready, Start, Trip
Graphical LCD
Display (320 *
240pixels)
Multicolor LEDs
p )
Open and Close
ENTER button
Alarm list button
5 programmable
function keys
CLEAR button
Front
Open and Close
buttons
ESC button
MENU button
CLEAR button
communication
port
ESC button
Navigation
buttons
Authorization Authorization,
LOCAL/REMO
TE, HELP
ABB Group
630 series
Si l Li Di Single Line Diagram
Outlook programmed by GDE
Status of primary apparatus
Show selected measurement values
Control of the objects ACT
Inputs andoutput connections Inputs andoutput connections
Programmable interlocking schemes for
bay and station level interlocking
Note: ACT programming must be done
prior GDE Tool
ABB Group
630 series
HMI Al LEDP i HMI AlarmLEDProgramming
Multicolour LED indications
Label texts and behaviour on LCD
d b PST managed byPST
Programming capabilities
Totally 45 LED function blocks
15 physical LED on HMI
three groups (pages) GRP1 3 three groups (pages) GRP1..3
Multicolour
Three separate inputs Three separate inputs
Red
Yellow
G Green
The source of LED activation
Programmed inACT or SMT
ABB Group
Programmed inACT or SMT
630 series
L l HMI F ti b tt P i Local HMI Function buttons Programming
5 programmable function keys
Two operation modes
Menu shortcut
Programmed in LHMI or PST
Control mode Control mode
Need to be programmed in
ACT
Funtion block has separate
input for LED indication
Programmable label texts on LCD g
ABB Group
630 series
M t
Defined by ACT programming
Measurements menu
y p g g
Current measurements
Phase currents
Residual current (RESCMMXU)
Positive and negative sequence currents
(CSMSQI) (CSMSQI)
Voltage measurements
Phase-to-phase/phase voltages Phase-to-phase/phase voltages
Residual voltage (RESVMMXU)
Positive and negative sequence voltages
(VSMSQI)
Power measurement (PWRMMXU)
P, Q, S, power factor
Energy measurement (EPDMMTR)
F t Frequency measurement
ABB Group
630 series
S i i d it i Supervision and monitoring
Supported by hardware, but action programmed in ACT
Fuse failure supervision (SEQRFUF)
Current circuit supervision (CCRDIF)
Trip circuit supervision(TCSSCBR) p p ( )
Station battery supervision (SPVNZBAT)
Circuit breaker conditionmonitoring(SSCBR) Circuit breaker conditionmonitoring(SSCBR)
IED self supervision (INTERRSIG)
ABB Group
Control Programming Control Programming
ABB Group
REF630
C t l f ti Control functions
ABB Group
REF630
C t l f ti l DC i t l ki Control functions example DC interlocking
Interlocking status info
Power outputs DC control signal
DC Status feedback
ABB Group
REF630
QCCBAY
Handles the selection of the operator place
per bay per bay
GNRLCSWI
Switch controller function
Initializes and supervises all functions to
select and operate apparature
SCILO SCILO
Handles interlocking
ABB Group
REF630
DAXCBR (I<->O CB)
Provides position status
Perform control operations and passes
commands to CB
Provides operation counter
DAXSWI (I<->O DC)
Provides position status
Perform control operations
ABB Group
Protection Programming Protection Programming
ABB Group
REF630
F ti Bl k SMAI Function Blocks, SMAI
SMAI (Signal Matrix to Analog Input) ( g g )
Pre-processing inputs signals; RMS, phase
angle, frequency, harmonics, etc. Used
other FBs like protection, measurement, etc.
Defines sampling rate for DFT calculation
Defaults are 20 and 80 samples/cycle Defaults are 20 and 80 samples/cycle
Analog channel variables are outputs of
SMAI_20 function block
Some protection functions needs faster
sampling rate to fulfil its requirements
20 and 80 samples per cycle are 20 and 80 samples per cycle are
available
Makes the link between Analog input and
measurement signals inACT and SMT measurement signals inACT and SMT
ABB Group
REF630
P t ti f ti Protection functions
Protection functions must be instantiated into
configuration by ACT before those can be
accessed fromPST or LHMI accessed fromPST or LHMI
Connections to physical hardware are
defined in ACT by using variables
Analog channel variables are outputs of pre-
processing function block
Some protectionfunctions needs faster Some protectionfunctions needs faster
sampling rate to fulfil its requirements
20 and 80 samples per cycle are
available available
Pre-processing blocks are connected to
hardware analog measurent inputs
ABB Group
REF630
P t ti f ti
Thermal capacity
Protection functions
Thermal capacity
[1] normal load current
[2] inrush current [2] inrush current
[3] minimum fault current area
[4] settings of relay
4
current current
ABB Group
REF630
P t ti f ti Protection functions
Protection functions O/C IEC 61850 IEC 60617 ANSI
Three-phase non-directional
overcurrent, low-set stage
PHLPTOC 3I> 51P-1
overcurrent, lowset stage
overcurrent, high-set stage, 2 instances
PHHPTOC 3I>> 51P-2
overcurrent, instantaneous stage
PHIPTOC 3I>>> 50P/51P
Three-phase directional overcurrent,
low-set stage, 2 instances
DPHLPDOC 3I> 67-1
g ,
Three-phase directional overcurrent,
high-set stage
DPHHPDOC 3I>> 67-2
ABB Group
ABB Group
4 Description of the excercises
4.1 Preprosessing
4.2 Control
4.3 HMI
4.4 Protection
4.5 Measurements and Disturbance recorder
PCM600 Programming PCM600 Programming
ABB Group
P j t d i ti Project description
Here we make a simple single line
diagram configuration with ACT
C t l Control
One Busbar
One controlable Circuit Breaker O e co t oabe C cut ea e
One controlable DisConnector
One non controllable (status only) Earthing
Switch Switch
Protection
OC protection OC protection
I>, I>>, Io>, Io>>, Io>>>
Measurement
3I, 3U, Io and Uo
ABB Group
Programming Programming
Control
ABB Group
Control Function Blocks
B ildi th MIMIC Building the MIMIC
Requires first the functionality in ACT,
before the GDE programming
Objects to add in this training
session
O Ci it b k CB One Circuit breaker CB
One Disconnector DC
One Earthing switch ES
ABB Group
Apparatus control function blocks
Circuit Breaker control
Combined with or gate to
protection TRIP signals
Feedback as
A Group signal
Feedbackto SCILO Feedbackto SCILO
Interlocking rules
ABB Group
Apparatus control function blocks
Disconnector
Similar setup of two other FBs, DC1 and ES
DAXCBR is replaced by DAXSWI
ABB Group
ACT Measurements ACT Measurements
ABB Group
C t M t Current Measurements
Uses the current group signal I3P
from 20samp SMAI
CMMXU
Three phase currents
DFT or RMS
Accuracy 0.5% or 0.002x In
(in range 0.01..4.00 x In)
RESCMMXU
Residual current Io
Range output has value 04
Exceeding set limit setting
ABB Group
C t M t Current Measurements
PST values
Reporting modes
Cyclic / Dead band / Integral deadband
Range output
ABB Group
V lt M t Voltage Measurements
Uses the voltage group signal U3P
from 20samp SMAI
VPPMMXU
Three phase-to-phase voltages
VPHMMXU
Three phase- to -ground voltages
RESVMMXU
Residual voltage Uo g
RMS and Fundamental
ABB Group
630 series
P j t d i ti di t b di Project description, disturbance recording
Max 40 analog and 64 binary signals
Max 100 recordings. The total
recording capacity is depending of
number of analog and binary channels
andrecordingtime andrecordingtime.
Sampling rate 1 kHz (50 Hz network)
User defined names for inputs are also
di LHMI t li t usedin LHMI event list.
Start and Trip LEDs are controllled by
the disturbance recorder.
Disturbance recorder is a must in the
configuration.
ABB Group
630 series
U d fi d di t b di User defined name, disturbance recording
ABB Group
630 series
P j t d i ti di t b di (DRRDRE) Project description, disturbance recording(DRRDRE)
1. Pre-trigger time, 0.05 s 3.0 s
2 2. Fault time lenght can not be set. It is as long as trigger condition is
active
3. Post-trigger time, 0.1 s 10.0 s
Recording time limit is 0.5 s 8.0 s
Max lenght for one recording is 11.0 s (3.0 s +8.0 s)
ABB Group
630 series
P j t d i ti di t b di Project description, disturbance recording
Signal connections anduser defined Signal connections anduser defined
names for inputs and events can be
done by using Application
Configuration Tool (ACT).
Parameter Setting Tool (PST) can be Parameter Setting Tool (PST) can be
used for settings (lenght, auto-
indication, Start/Trip LEDs, trigger
settings)
ABB Group
P j t i ACT t t Project in ACT, structure summary
MainApplications
First for preprosessing
Analog measurement channels
Fixed signals
Control
FBs controlling CB, DC
Interlockings
Proctection
Protection FBs
Measurements
Measurement FBs
Disturbance recorder
ABB Group
Local HMI programming by GDE Local HMI programming by GDE
ABB Group
630 series
Outlook programmed by GDE
Status of primary apparatus
Show selected measurement values
Control of the objects ACT
Inputs andoutput connections Inputs andoutput connections
Programmable interlocking schemes for
bay and station level interlocking
Note: ACT programming must be done
prior GDE Tool
ABB Group
630 series
Supporting ANSI and IEC symbols
Up to 4 Display pages
Single line diagram
Measurements

Selection order can be defined
Non selectable is an Indication only o seectabe s a d cat o o y
ABB Group
Programming Programming
Basics overview
ABB Group
F ti Bl k i Function Block overview
1 Connection(s)
2 f f
10 Hardware, analog input channel
2 User defined function block name
3 Function block, selected (red)
4 Mandatory signal (indicated by a red triangle if not
connected)
5Functionblock name
11 User defined signal name
12 Hardware, binary input channel
13 Execution order
5Functionblock name
6 Function block, locked (red)
7 ANSI symbol
8 Inverted output
9H d bi t t h l
14 Cycle time
15 Instance number
16 Inverted input
17Signal descriptionnote
ABB Group
9Hardware, binary output channel
17Signal descriptionnote
C l (T k) ti i Cycle (Task) times overview
3 ms
For transformer differential protection and analog signal monitoring.
Binary I/O and circuit breaker control supporting the fast protection functions.
The task starts on data change given by the analogsignal scanning The task starts on data change given by the analogsignal scanning
5 ms
For instantaneous protection functions.
Binary I/O and circuit breaker control supporting the fast protection functions.
The task starts on data change given by the analog signal scanning
10 ms
For time delayed protection functions, monitoring functions and fast control
applications like disconnector control.
The task is started by the end trigger of the 5 ms task
100 ms and 200 ms
For all other tasks mainly control and supervision functions
The task is startedperiodicallyby the clock andthe endtrigger of the 20ms task The task is startedperiodicallyby the clock andthe endtrigger of the 20ms task
ABB Group
C l (T k) ti i Cycle (Task) times overview
The combination Execution
Order, Instance Number is
predefined by ABB p y
ABB Group
Fewwords before exersices Fewwords before exersices
ABB Group
630 series
To practice and learn the basics of 630
series programming we,
Knowhowto setupnetwork connections Knowhowto setupnetwork connections
Know the basics of PCM600
Create a offline project according
predefined order code
Assume that relay was delivered without
preconfiguration
ABB Group
630 series
Simulator SIM600 (or DDS04) is used
To simulate line currents and voltages
Cause unbalance
Create sequency currents
Simulate controlable objects Simulate controlable objects
Indicate IED binary input/output status
Activate additional BI of IED
ABB Group
630 series
M i i k Maximize your work area
Add pages to Main Application (example Protection) to extend area for Function
Bl k Blocks
ABB Group
630 series
Th R i f l t The Rear view of relay connectors
Card slot
Bi BO1 9
PSM
U IRF Binary outputs BO1..9
BIO4
Uaux IRF
BIO3
AIM
Current
Voltage
Binary inputs BI1..14
COM
ABB Group
a y puts
630 series
A l i t t Analog input connectors
Order code: SBFNABACBBCZAZNAXB Order code: SBFNABACBBCZAZNAXB
Channel
1-IL1
2-IL2 2 IL2
3-IL3
4-In
5-
6-
7-U1
8-U2
9-U3
10 U 10-Un
ABB Group
630 series
C i ti d ith Bi I t Communication card, with Binary Inputs
X304 1 C f i t 1 4
HW Channel
name in ACT
Object connected
in the sim DDS04
X304-1 Common - for inputs 1-4
X304-2 Binary input 1 + COM_101; BI1 CB Close
X304-3 Binary input 2 + COM_101; BI2 CB Open
X304 4 Bi i t 3 COM 101 BI3 DC1 Cl
name in ACT in the sim DDS04
X304-4 Binary input 3 + COM_101; BI3 DC1 Close
X304-5 Binary input 4 + COM_101, BI4 DC1 Open
X304 7 Bi i t 5 COM 101 BI5 ES Cl X304-7 Binary input 5 + COM_101; BI5 ES Close
X304-8 Binary input 6 + COM_101; BI6 ES Open
X304-9 Binary input 7 + COM_101; BI7
O X304-10 Binary input 8 + COM_101; BI8
X304-13 Binary input 10 + COM_101; BI10 Truck Open /Button 1
X304-16 Binary input 12 + COM_101; BI12 Low pressure /Btn 3
X304-17 Binary input 13 + COM_101; BI13 Spring charged /Btn 4
ABB Group
630 series
P l d ith Bi O t t Powersupply card, with Binary Outputs
P t t 1 (TCS)
HW Channel
name in ACT
Object connected
in the sim DDS04
Power output 1, (TCS)
X327-1 - PSM_102; BO1_PO_TCS Circuit Breaker Open
X327-2 +
name in ACT in the sim DDS04
X327-3 - PSM_102; BO2_PO_TCS
X327-4 +
X327 5 PSM 102; BO3 PO TCS X327-5 PSM_102; BO3_PO_TCS
X327-6 +
X327-7 Power output 4, PSM_102; BO4_PO Disconnector 1 Open
X327-8
X327-9 Power output 5, PSM_102; BO5_PO Disconnector 1 Close
X327-10
X327-11 Power output 6, PSM_102; BO6_PO Circuit Breaker Close
X327-12 X327 12
X327-13 Signal ouput 1, PSM_102; BO7_SO
X327-14
X327-16
X327-18
ABB Group
630 series
C i ti d ith Bi I t Communication card, with Binary Inputs
X304 1 C f i t 1 4
HW Channel
name in ACT
Object connected
in the sim SIM600
X304-2 Binary input 1 + COM_101; BI1 CB Close
X304-3 Binary input 2 + COM_101; BI2 CB Open
X304 4 Bi i t 3 COM 101 BI3 DC1 Cl
name in ACT in the sim SIM600
X304-4 Binary input 3 + COM_101; BI3 DC1 Close
X304-5 Binary input 4 + COM_101, BI4 DC1 Open
X304 7 Bi i t 5 COM 101 BI5 ES Cl X304-7 Binary input 5 + COM_101; BI5 ES Close
X304-8 Binary input 6 + COM_101; BI6 ES Open
X304-9 Binary input 7 + COM_101; BI7 User button 1
O X304-10 Binary input 8 + COM_101; BI8 User Button 2
ABB Group
630 series
P l d ith Bi O t t Powersupply card, with Binary Outputs
P t t 1 (TCS)
HW Channel
name in ACT
Object connected
in the SIM600
X327-1 - PSM_102; BO1_PO_TCS Circuit Breaker Open
X327-2 +
name in ACT in the SIM600
X327-3 - PSM_102; BO2_PO_TCS Circuit Breaker Close
X327-4 +
X327 5 PSM 102; BO3 PO TCS X327-5 PSM_102; BO3_PO_TCS
X327-6 +
X327-7 Power output 4, PSM_102; BO4_PO Disconnector 1 Open
X327-8
X327-9 Power output 5, PSM_102; BO5_PO Disconnector 1 Close
X327-10
X327-11 Power output 6, PSM_102; BO6_PO
X327-12 X327 12
X327-14
X327-16
X327-18
ABB Group
ABB Group
5 Exercises
P264 Relion
630 series EXERCISE

ABB Oy
1
Exercise 1 , programming basics
In this exercise, we will make a simple application to understand the concept
of 630 Series programming with ACT. PCM600 v2.4, REF630 v1.1.0
Start PCM600 and create Plant Structure for IED REF630
Select offline method, and use the address 192.168.50.20x (If rear
connection) Where the x is your number of training place (1..8)
Front connection: 192.168.0.254 Select IED order code with following options:
SBFNABACBBCZAZNAXB
P264 Relion
630 series EXERCISE

ABB Oy
2
Start Application Configuration Tool (ACT) for just created REF630:
- Select REF630 and right click or from tool menu
You can close Plant Structure window and open Object Types instead:
The toolbar can also be be used to open/close needed windows to maximize
work area
The configuration is build up with four Main Applications, application can
have additional pages if needed
Rename MainApp to Signals:
- Click on tab and change in properties
Now, paste Basic IED function blocks (Signal Matrix for Analog Input)
- two instances of SMAI_20 to deliver current and voltage measurements
with sampling rate of 20 times per cycle. (fn 50Hz =>1kHz)
- two instances of SMAI_80
- FB FXDSIGN to define constants like signal high / low
There are four ways to do this:
Menu Insert right click

P264 Relion
630 series EXERCISE

ABB Oy
3
Or keyboard shortcut
Then select needed FB
Drag and Drop method
=>
P264 Relion
630 series EXERCISE

ABB Oy
4
Next dialog is asking instance details
No need to change anything now, because this is the first instance to execute.
Name: Change if you want to give a user defined name.
Cylce Time: or Exec Order, Instance Number: are fixed for this FB
When can you change?
Compared to logic FBs (like AND gate) ,there are more options to select from
If the FBs cycle time information is not shown, change tools setting:
Tools/Options/ACT Preferences/Function Blocks
The function Blocks grey color indicates, that nothing is connected.
P264 Relion
630 series EXERCISE

ABB Oy
5
Connect IL1,IL2,IL3 and In to FB input GRP1ILx by
Right clicking on FBs connection point GRP1L1
Select now Hardware Channel and Define a User name IL1 for the first
channel. All HW channel designation for simulator can be found last page of
the training material.
Now the color is changed to green, which is the correct color
Now you can try alignment: Place input channel variables in line
Format/Alignment/.
P264 Relion
630 series EXERCISE

ABB Oy
6
Connect the output AI3P to a new variable:
This group variable includes all phase currents and earth fault current values.
Change the Var_1 name to I3P_20s same way as MainApp was changed
to Signals earlier.
I3P is a combined signal, also called group signal, containing the data from
inputs GRP1..GRP1N
Connect AI1 output to variable-IL1 and other phase currents in the same
way.
Connect AI4 to Io variable, as the measure value
Add second SMAI_20_2 FB and connect voltages in similar way
Channel reservations used for simulator, can be seen last page.
SMAI_80 is also needed because we use a FB that requires faster sampling
rate. Here thats for the OC high set stage PHHPTOC
Add SMAI_80_1 for current inputs. Note that only group information is
provided as output. Give different name for that output I3P_80s
Static TRUE and FALSE information are provide by adding fixed signal
variables , Add FXDSIGN function block and use outputs OFF and ON
respectly.
Note: The FB color will change to green, when the variables are used first
time
Learn to add comments also, use Insert Text- tool:
P264 Relion
630 series EXERCISE

ABB Oy
7
The Signals main application is ready, when it looks like below:
Different PCM600 tools use the saved data: Save (no need to close ACT)
and open Signal Matrix Tool, and select Analog Inputs- tab.
Here the same information is shown, and could be also added/ changed.
- Analog Input or Signal name
Five current inputs on channels 14, CH5 is sensitive EF , not used here
CH6 not existing if this hardware variant. Four voltage channels 710
P264 Relion
630 series EXERCISE

ABB Oy
8
Exercise 2, Control
The second Main application: Control
Insert new MainApplication,
and insert an additional Page on it for disconnector
Rename MainApp to Control like Signals was done earlier
Add Bay control FB QCCBAY., and connect inputs to variable FALSE
The outputs can be used to indicate the present state if needed.
Circuit Breaker:
Configure SCILO, GNRLCSWI and DAXCBR for control the circuit
breaker.
DAXCBR:
- Connect EXE_OP and EXE_CL command outputs to output relays.
- POSOPEN and POSCLOSE inputs (red triangle means mandatory)
to HW BI indicating CBs state.
SCILO:
- interlocking input OPEN_EN : Always allowed ->connect TRUE
- CLOSE_EN high when Earthen switch in open position
GRNLCSWI:
- BLOCK and SYNC_INPRO ->FALSE
- SYNC_OK ->TRUE
Add these interconnections between those FBs to change status and
commands
P264 Relion
630 series EXERCISE

ABB Oy
9
Disconnector:
Similar one application blocks for DC and ES, where DAXCBR is replaced
with DAXSWI.
Interlocking rule : DC1 can be controlled (OPENED/CLOSED) if CB is open.
Wire interlocking for: SCILO FB OPEN_EN and CLOSE_EN inputs
Important:
There are two options for GRNLCSWI task time, select now the same task
time as for following DAXSWI, where 100 is the only option.
Add similar interconnections as for the CB.
Add the similar TRUE and FALSE connections, as for CB.
Assign to right output relays control commands and Binary inputs as state
indications.
P264 Relion
630 series EXERCISE

ABB Oy
10
Remember to click save awhile and continue for earthen switch control.
Earth switch:
Make similar logic for earth switch, but now you can try copy / paste method.
The FBs and task times are the same for DC and ES, only HW BIs must be
changed. You must select some dummy output relays (suggested BIO_3;
BLOCK&BO1_PO) for ES also because there was two connected (BO4 &
BO5) for DC, delete dummy ones and Reallocate to correct Binary inputs.
(Note: If You already copied the CB to paste a DC structure, you might have
wrong task time for GNRLCSWI 10ms for CB, 100ms for DC & ES)
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Scilo: Interlocking rule, ES can close if CB is open. ES can be open any
condition.
Exercise 3, HMI
Now its time to make the HMI. Save the work and open GDE tool:
Drag and drop the CB, DC1 and ES symbols, from Switchgear library
Give the names and check Tab Order: CB as primary object to select.
ES non selectable ==Indication only , then rotate right
Remember to Link symbols to configuration :
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Tip ! You can find used GNRLCSWI: x for each actuators by opening APC
tool, navigate to control pages, then select from Plant Structure (under
project explorer) REF630/APC/Control/control any GNRLCSWI and
highlighting moves to selection corresponding APC sheet.
Add symbols and junctions from connections library
Select the Link tool:
And connect the points, Choose thicker line for bus bar Link Line Width (4)
Save the work and open Parameter Setting Tool (PST)
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Some settings are needed to change for operations with simulator
Threshold voltage setting for binary inputs according the simulator:
48V ->SIM600, or 24V ->DDS04
Close all tools and Write to IED
Test interlocking logic and verify the correct operations.
(REF630 in local mode).
Try the Work Online button to debug and see object states in ACT.
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Exercise 4, Protection
The third Main application: Protection
Add two OC stages, and note the higher sampling rate for PHHPTOC.
and EF protections EF(H / I /L)PTOC.
Note: that inst.EF requires also the higher sampling rate.
Set User definite name accordingly like Io> ,..
The operate (TRIP) signals are then used to open the CB, like EXE_OP
output from control application.
Combine Operate signals with an or gate.
When the OR gate is inserted it looks like:
Right click and select Manage Signals
Deselect (=hide) extra pins
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Now combine DAXCBR EXE_OP output with tripping logic:
Output relay shall be controlled only from one (Protection) application, use
variable from Control application.
Tip! If you used CB_open_cmd hardware output already at Control, change
the design so that at Control you have corresponding signal.
TRPPTRC FB
Note execution order and task times for whole chain.
Save changes and define settings for protection functions, before
downloading to the IED.
- 3I> 0,8 x p.u., 30s
- 3I>> 2,9 x p.u., 0,5s (1) and (2)
- Io> 0,4 x p.u., 2,0s
- Io>> 0,9 x p.u., 1,0s
- Io>>> 1,1 x p.u., 0,8s
(Per Unit =p.u. For Example. If IED Configuration/Basic IED functions/Analog
Inputs/BASEPH 1: 400 A. In case of 3I>: 0.8 * 400 A =320 A
.
Close tools and Write to IED
While testing the IED, shall Trip and CB is opened, but
you might noticed that Start or Trip LEDs are not turned on,
Yes they must be programmed too, when programming the fault recorder!
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Exercise 5, Measurements
Make the fourth Main application: Meas_And_Rec
Measurement FBs can be found under Monitoring group.
Add new page for disturbance recorder,
Add function block AxRADR for analog and BxRBDR for binary signals
Set the names (=labels) for the inputs, by right clicking on the pin.
A Tip, zoom in.
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Connect now variables for,
Analog signals: and Digital ones you are interested in
Before Write to IED command, do also settings:
For signals:
Here are binary input settings:
Set signals 3I>START and Io>START Set LED 1/5 value Start.
Trigger operation: use input to initialize recording
Trigger Level: Trig on 1
Show indication: display event on LHMI
Set LED: TRIP l
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Turn A1RADR Operation Ch x also On.
Settings for DRRDRE
Finally to get indication that disturbance recording made.
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LED can be programmed to main application Leds.
LED indications are programmed by GRPx_LEDx, where page and LED
number is defined. Select input according wanted color Red, Yellow or Green.
LED functionality must be turned on:
\IED Configuration \Local HMI functions \LEDs \LEDGEN Operation: On
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Use PST also to define LED labels and behavior:
S as steady
F for flashing
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Save and write IED. Test settings: Inject current to activate 3I>but not trip
3I>>. (0,8 <I simulator <1.2). You should see start signal illuminating. Wait
30 seconds, you should see Trip signal to activate.
Note ! if you lower the current below activation limit, what happens signals ??
(Are they removed due to over current is active)
Note ! How would situation change if SequenceType is FollowS?
Since 3I>or PHLPTOC is not wired to Master Trip, should CB still remain
closed.
Check from REF630 front panel Main menu/events how start and trip signals
are indicated.
Increase current to confirm that tripping works and CB is controlled open
state.
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Finnish this exercise by adding phase current values into single line diagram:
Start GDE- tool and insert from Measurands library objects to show selected
values on HMI. Update Object Properties to show right information:
Accuracy, Input Signal (=Link to configuration), Name..
Close all tools, or ensure that all changes has been saved into PCM db,
before Write to IED
Test protection functionality and download disturbance recording for
evaluation.
6 License update, Exercise
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Exercise 6
In this exercise we take in use a configuration that does not fit directly to the
training IED because the order code is different.
Create a project structure and import PCM600 configuration from
C:\COURSE\REF630 configurations\REF630_lic_upd_v_1_1_AIM.pcmi
Right click on IED level, select properties and correct the IP address in
PCM600
o 192.168.50.2xx, (check from the relay if not known).
Lets compare the hardware used in PCM600 project to IED HW setup.
Select Set Technical Key,
o Select Technical Key in IED
Start Hardware Configuration tool:
Click on the Compare Configuration button
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Configuration is miss-matching, so we need to update.
Differencies are marked in red,
Close now this tool.
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Start License Update Tool
Run online wizard and you get finally License change Details
These are the signals you must reallocate to new hardware:
Start the ACT tool
Validate the configuration.
Now Output window will show a list of errors(red) and warnings(yellow).
Double click on the error and the cursor is located on the issue to fix.
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Allocate binary input to correct channel, according to the connection
drawing on last page or use the following information when reallocating
in ACT:
* All CT and VT channels
When there are no more errors, you can select write to IED.
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Using templates
This modified configuration can be saved as a base for other feeders, by
creating our own REF630 template
Give a name and description, and next similar feeder, can be added by:
And there is your new feeder, just update IP address and technical key.
Other usefull stuff; Manuals under documentation. Manuals are coming with
the connectivity package. Technical manual includes the description of all the
function blocks.

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630 series License update exercise

630 series License update exercise

630 series License update exercise

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