Sunteți pe pagina 1din 14

AWT NIZAMPUR CEMENT PLANT

PREVENTIVE MAINTENANCE SCHEDULE OF


WATER SUPPLY
MAIN/ML/4/026
ISSUE-1
1 OF 14
S.NO Detail of Activities 3M 6M Y
1 Bridge welding ,supports,foundation,intake wall structure
1 Vibration,temprature,gland adjustment
2 Delevery pressure check
3 Amp of motor & voltage
4 Check all valves at intake well
5 Tightening of bolts
6 Inspection of pipe line from intake well to treatment station
7 Flush the line
1 Check the sand of filter bed efficiency
2 Check the sealing of storage ,tank,crank/foreign matter
3 Check presettling tank accumulation level
4 Check sedimantation tank accumulation level
1 Temprature of pump & motor
2 Check the pressure
3 Check the Amp/Voltage
4 Check the vib,noise,alignment
5 Cleaning the suction valve
1 Check the pressure ,voltage,amp
2 Check the vib,noise,temprature
3 Check the suction valve
1 Temprature of pump & motor
2 Check pressure ,gland,pusher adjustment
3 Check ampere& voltage
4 Check vib,noise,alignment
5 Check water cleaning by P.filter
6 Temprature of supply and return
7 Gate valve,pressure guages/leakage
8 Check the pipe line in/out of pressure filter & cooling tower
9 Check the pump foundation bolts
10 Check the butter fly & NR valve
11 Check the pipe line supply and return of plant
12 Check the hot & cold water tank crack ,bottom,sealing,forwegin mater
1 Check the pipe line ,valve,pressure guages
1 Check the pipe line all kinds of valves,pressure guages
Signature of DM/AM/JO:__________________________
Compressor Station
W/Supply line of C.Mill,P.Plant
Water pump
Pump Station
Legend:
Activity performed
Activity not performed
MAIN/ML/4/024
PREVENTIVE MAINTENANCE SCHEDULE Issue-1
(Compressors) 1 of 1
S.NO Detail of Activities
1 2 3 1 2 3
1 Check all pressure ,temp guages etc
2 Oil filter cleaning
3 Tightening of all kinds of bolts
4 Tightening of motor foundation bolts
5 Air filter cleaning
6 Check water cooling system leakage/valves
without dismentling
7 Check V-belt tension /alignment
8 Clean intake & discharge valve
9 Check lubricant change if necessary
10 Check silencer & air filter
11 Check performance of compressor
12 Check mirror surface of cylinder
13 Check guide ring change if necessary
14 Check piston ring
15
Check radia fit clearance between connection rod
big end bushing & crank journal
16
Check wear tear of connecting rod small end
sleeve & cross head pin
17 Cleaning of water cooler,cooling jacket
18 Chenge lubrication in frame ,clean oil receiver
19 Check all parts wear /tear
20 Remove water scale from all parts
21 Clean oil filter/oil filter screen
Eq.No:02.07(compressor)
Crusher Area
1 Oil filter clean/check
2 oil change (oil change after 2500 Hrs)
Qty=35 Ltr,Grade=AWS-68 Hyspin
4 Oil filter clean/check
5 Oil filter change(10 M)
change of oil filter after 10000 Hrs(5 years)
6 Air filter clean/check
Air filter change
7 Overall efficiency of compressor
check full pressure development
8 Check vibration of both end bearing
9 Separation tank
Check liquid carry over to check efficiency
10 Radiator check & clean
Check safeties of compressor
Signature of DM/AM/JO:_______________________
Legend:
Activity performed
Activity not performed
Remarks
C.Mill(compressor) Kiln(compressor)
AWT NIZAMPUR CEMENT PLANT
3M 6M Y
AWT NIZAMPUR CEMENT PLANT
PREVENTIVE MAINTENANCE SCHEDULE OF
PACKING PLANT
MAIN/ML/4/023
ISSUE-1
3 OF 14
S.NO Detail of Activities 3M 6M Y
1 Motorised Gate
Internal inspection of gear reducer
Condition of cam rod(replace if required)
2 Air operated Gate (Pneumatic)
Cylinder condition
Screw gate inspection(inside)
3 Air Slide Gate
Canvas inspection
Replacement of canvas & thorough inspection of gate
1 Internal inspection of geared motor
2 Clean & check drive sprockets bearing
3 Clean & check tail sprocket bearings
4 Lubricate drive chains
5 Replacement of rubber joints
1 Clean inlet filters
2 Measure coupling gap/Check alignment
3 Test safety valve by blowing off.Check blower off pressure
4 Check bearing clearance /record
5 Check rotor clearance /record,if required replace bearings
6 Re-align motor & blower
7 Replace rubber bushing of coupling pins
8 Check gear train & oil seals.replace seals if required
9 Replace ment of bearings (particularly ball bearings)
10 Adjustment of rotor clearance
1 Check air chamber of air slide & blower duct for dust /clogging etc
2 Check wear of impeller & record observation
3 Check air slide cloth /replace ,if required
4 Repair all the inlet/outlet chutes
1 Check rotory valve condition
2 Check flag valve movement
3 Check purging system (complete)
4 Inspect bags through toop doors,replace damaged
5 Check jacks & replace damaged seal
6 Check diaphargm valves,replace damaged diaphargm
7 Check welding cracks between air & dust chamber
1 Check condition of buckets & chain
2 Check driving & drivesn sprocket(note down wear)
3 Replace worn out segment of drive sprockets & driven sprocket
4 Replace damaged worn out buckets
5 Check chains for wear & alongation,replace alongated chain(pairs)
6 Replace coupling pins & bushing of motor & gearbox
7 Open top bearing & bottom bush ,clean check condition &replace
8 Replace fluid coupling bearings as per condition
1 Check bearing condition
2 Main frame cracks/condition
3 Mesh condition
4 Inspection /replacement of mesh
Vibrating Screen
Silo Discharge Gate
Air Distributor
Roots Blower
Air Slides
Bag Filters
Bucket Elevator
Legend:
Activity performed
Activity not performed
AWT NIZAMPUR CEMENT PLANT
PREVENTIVE MAINTENANCE SCHEDULE OF
PACKING PLANT
MAIN/ML/4/023
ISSUE-1
4 OF 14
S.NO Detail of Activities 3M 6M Y
Silo Discharge Gate 5 Inspection & replacement of bearings
1 Overhauling & inspection of screw gate
1 Internal inspection of gear reducer
2 Rotor inspection
3 Inspection /replacement of sprocket
4 Inspection/replacement of bearings
1 Inspection /replacement of v-belt/w-belt of main G.box &turbine box
2 Inside inspection of drive gear box/replacement of bearing
3 Inspection of main bearing bottom side
4 Pneumatic cylinders
Inspection /replacement of pneumatic cylinderskits I.e through off cylinders
three way cylinder,bag holding cylinder
5 Turbine box
Inspection/cleaning replacement of impeller bearing
Inspection /replacement of seals
Insperction/replacement of impeller
Inspection of impeller shaft(wearness)
Inspection /replacement of bag stool(wear.cut,springs)
1 Check bearing of all the drum by opening covers of the bearings,check
clearance ,record observation,refill grease,if required replace bearings
2 Replace worn out rollers
3 Replace belt with new belt
4 Internal inspection of geared motor
5 Inspect & replace chain& sprocket of drive& drive side
1 Inspect & replace chainif required
2 Inspect & replace sprockets(drive ,driven)
3 Internal; inspection of drive gear box
4 Check condition of rollers(replace if required)
1 Internal inspection of gear box
2 Coupling condition
3 Condition of cutters
4 Inspect & replace v-belt
5 Roller movement /condition
6 Open bearing housing ,inspect and replace bearings if requirwed
1 Inspect & replace sprockets and chain
2 Open bearing housing Check and replace,regrease bearing if required
3 Internal inspection of geared motor
1 Inspection /replacement of belt conveyor
2 Inspection/replacement of bearings
3 Internal inspection of drive system
4 Tooth belt replacement
5 Replaceemnt/inspection drive & driven v-belt pullies
1 Internal inspection of gear box
2 Inspection/replacement of chute chsange mechanism rod
3 Replacement of bearings of teflon rollers if required
Bag Destroyer
Roller Conveyor
Bag weigh Checker(BWC)(Eq.No:)
Bag transfer Chute(Eq.No:)
Screw Gate
Rotory Feeder
Roto Packer
Belt Conveyor(Discharge & alignment belts)
Bag cleaning device
Legend:
Activity performed
Activity not performed
AWT NIZAMPUR CEMENT PLANT
PREVENTIVE MAINTENANCE SCHEDULE OF
PACKING PLANT
MAIN/ML/4/023
ISSUE-1
5 OF 14
S.NO Detail of Activities 3M 6M Y
Silo Discharge Gate
1 Check bearing of all the drum by opening covers of the bearings,check
clearance ,record observation,refill grease,if required replace bearings
2 Replace worn out rollers
3 Replace belt with new belt
4 Replace rubber liner of drum
5 Internal inspection of geared motor
Frame drive system
1 Inside inspection of gear box
2 Inspect/replace chain & sprocket
3 Free travel of conv.& condition of wheels/oil
Belt Conveyor system
1 Check bearing of all the drum by opening covers of the bearings,check
clearance ,record observation,refill grease,if required replace bearings
2 Replace worn out rollers
3 Replace belt with new belt
4 Replace rubber liner of drum
5 Internal inspection of electro drum
Hoisting system
1 Inside inspection of gear box
2 Inspect brake condition
3 Inspect wire rope condition ^& replace if required
4 Inspection of clamps for wire ropes
1 Inspect & over haul hoist mechanism
2 Inspect for working condition& repair if needed
1 Inspect & overhaul hoist mechanism
2 Inspect for working condition& repair if needed
3 Check condition of wire rope
Signature of DM/AM/JO:_______________________________
Manual operated hoist(Eq.No:)
Electrical operated hoist(Eq.No:)
Belt Conveyor(Eq.No:)
Mobile Loader Conveyor(Eq.No:)
Legend:
Activity performed
Activity not performed
AWT NIZAMPUR CEMENT PLANT
PREVENTIVE MAINTENANCE SCHEDULE OF
PACKING PLANT
MAIN/ML/4/023
ISSUE-1
6 OF 14
Legend:
Activity performed
Activity not performed
AWT NIZAMPUR CEMENT PLANT
PREVENTIVE MAINTENANCE SCHEDULE OF
PACKING PLANT
MAIN/ML/4/023
ISSUE-1
7 OF 14
Legend:
Activity performed
Activity not performed
AWT NIZAMPUR CEMENT PLANT
PREVENTIVE MAINTENANCE SCHEDULE OF
PACKING PLANT
MAIN/ML/4/023
ISSUE-1
8 OF 14
Legend:
Activity performed
Activity not performed
AWTAWT NIZAMPUR CEMENT PLANT
PREVENTIVE MAINTENANCE SCHEDULE OF
CEMENT MILL AREA
MAIN/ML/4/022
ISSUE-1
9 OF 14
S.NO Detail of Activities 3M 6M Y
1 Replace belt skirts
2 Replace liners of chute from belt apron
3 Clean all the bearing /replace if required
4 Check complete belt from drive drum side(wear,cut,defects)
1 Replace belt skirts
2 Replace liners of chute from belt apron
3 Clean all the bearing /replace if required
4 Check complete belt from drive drum side(wear,cut,defects)
1 Check jacks operation& replace damaged seal
2 Check rotory valve chain & sprocket chain & sprocket conditions if needed replace
3 Check rotory valve inside condition blades wearness & clearance B/W housing & rotor
4 Check purging system(complete)& replace damaged diaphragms
5 Inspect bags through top doors ,replace damaged bags
6 Remove all the bags,clean & re-fix,replace worn out bags
7 Check main body bolts/welding cracks
8 Inspect blower of dust deposit,if so clean
9 Check impeller of fan,if worn out replace
1 Replace belt skirts
2 Replace liners of chute from belt apron
3 Clean all the bearing /replace if required
4 Check complete belt from drive drum side(wear,cut,defects)
5 Replace rubber bushing/pins if required
6 Replace coupling pins,bushes & re-align
1 Replace belt skirts
2 Replace liners of chute from belt apron
3 Clean all the bearing /replace if required
4 Check complete belt from drive drum side(wear,cut,defects)
1 Check coupling of shaker motor
2 Open bag filter door & inspect from inside,remove all the bags,clean & refix
replace worn out bags
3 Replace V-belts
4 Check rotory valve condition
5 Check roller chain of rotory valve
6 Check main body bolts/welding cracks
7 Check impeller of fan ,if worn out replace
8 Check & replace worn out pins of shaker
1 Check condition of apron feeder ,chain,all bolts ,rollers
2 Check all the lubrication points by dismantling from grease points operate
pump& check flow of grease
3 Dismantle cover of drive & driven shaft bearing ,clean,check roller bearing &
refill grease.record bearing clearance
4 Check shaft level(drive & driven readjust if required)
5 Check/measure drive& driven wheel wear rebuild if required
6 Check coupling alignment & relign/record dated
7 Check chain links,pins/replace ,repair report to arrange spares
8 Replace worn out rollers.Prepare report for spares arrangement
9 Replace worn out chutes /lining plates
Apron Feeder(Eq.No:22.15)
Belt Conveyor(Eq.No:22.07)
Belt Conveyor(Eq.No:22.08)1 & 2
Bag filter (Pulse jet type)(Eq.No:22.09)1,2,3
Belt Conveyor(Eq.No:22.11)
Bag Filter(Uni bag)(Eq.No:22.14)
Belt Conveyor(Eq.No:22.13)
Legend:
Activity performed
Activity not performed
AWTAWT NIZAMPUR CEMENT PLANT
PREVENTIVE MAINTENANCE SCHEDULE OF
CEMENT MILL AREA
MAIN/ML/4/022
ISSUE-1
10 OF 14
S.NO Detail of Activities 3M 6M Y
Belt Conveyor(Eq.No:22.07) 10 Internal inspection of geared motor
1 Check main bearing ,clean & measure clearance & fill oil
2 Measure & record wear of hammers
3 Check gaps between hammers & grate plates (25 ~ 30mm) adjust if more
4 Reverse hammers if one side has worn beyond range
5 Replace hammers as per condition
6 Replace braker plates if required
7 Replace grate plates if required
8 Replace liner plates (Alternatie year)
9 Replace V-belts if splitting & cracks have been occurred
10 Inspect V-belt pullies wearness of v-grooves etc & alignment
1 Replace belt skirts
2 Replace liners of chute from belt apron
3 Clean all the bearing /replace if required
4 Check complete belt from drive drum side(wear,cut,defects)
1 Check coupling of shaker motor
2 Open bag filter door & inspect from inside,remove all the bags,clean & refix
replace worn out bags
3 Replace V-belts
4 Check rotory valve condition
5 Check roller chain of rotory valve
6 Check main body bolts/welding cracks
7 Check impeller of fan ,if worn out replace
8 Check & replace worn out pins of shaker
1 Check coupling of shaker motor
2 Open bag filter door & inspect from inside,remove all the bags,clean & refix
6 Check main body bolts/welding cracks
7 Check impeller of fan ,if worn out replace
8 Check & replace worn out pins of shaker
1 Adjust belt /replace if damaged
2 Replace rubber skirts & worn out parts
3 Repair hopper /chutes etc
4 Clean rollers and check for abnormal wear & movement
5 Clean bearings of DS & NDS and refill new grease
6 Internal inspection of gear box
1 Adjust belt /replace if damaged
2 Replace rubber skirts & worn out parts
3 Repair hopper /chutes etc
4 Clean rollers and check for abnormal wear & movement
5 Clean bearings of DS & NDS and refill new grease
6 Internal inspection of gear box
1 Check coupling of shaker motor
2 Open bag filter door & inspect from inside,remove all the bags,clean & refix
replace worn out bags
3 Replace V-belts
4 Check rotory valve condition
5 Check roller chain of rotory valve
Hammer Crusher(Eq.No:22.16)
Belt Conveyor(Eq.No:22.17)
Bag Filter(Uni bag)(Eq.No:22.18)
Bag Filter(Uni bag)(Eq.No:22.20)
Weighing Feeder(Eq.No:24.01)
Weighing Feeder(Eq.No:24.02)
Bag Filter(Uni bag)(Eq.No:24.03)
Legend:
Activity performed
Activity not performed
AWTAWT NIZAMPUR CEMENT PLANT
PREVENTIVE MAINTENANCE SCHEDULE OF
CEMENT MILL AREA
MAIN/ML/4/022
ISSUE-1
11 OF 14
S.NO Detail of Activities 3M 6M Y
Belt Conveyor(Eq.No:22.07) 6 Check main body bolts/welding cracks
7 Check impeller of fan ,if worn out replace
8 Check & replace worn out pins of shaker
1 Check drive mechanism I.e geared motor ,roller chain,sprockets
2 Clean all the bearing /replace if required
3 Check complete belt from drive drum side(wear,cut,defects)
4 Check magnetic mechanism for functioning
5 Replace sprockets & roller chain
1 Check ,record,chains for wear & elongation,replace elongated chain(pairs)
2 Replace coupling pins & bushing of motor & gear box
3 Open top & bottom bearing ,clean ,check condition and replace if required
4 Thoroughly inspect the casing for leakage & wear etc
5 Replace deformed/de-shaped buckets
6 Internal inspection of gwear box
7 Check condition of drive & driven wheel & note down wear rebuild if necessary
1 Replace belt skirts
2 Replace liners of chute from belt apron
3 Clean all the bearing /replace if required
4 Check complete belt from drive drum side(wear,cut,defects)
5 Check functioning of magnetic detector for metal pieces
1 Internal inspection of hydraulic pump
2 Clean all hydraulic filters
3 Inspection of hydraulic pump coupling
4 Check pressure guages for crrect functioning
5 Check both rollers of DS & NDS .Clean and refill the grease
1 Check v-belt condition(splitting ,cracks etc)if required replace
2 Gear box inside inspection
3 Roller lubrication condition
4 Inspect main bearing of both rollers DS & NDS .clean and refill grease
5 Check centralised lubricating system
1 Check condition of clutch by engaging and disengaging in stoppage
2 Internal inspection of gear box(bearings,gear contact,pinion position etc)
3 Check functioning of hydraulic brake ,check leather liner replace if required
4 Check pins,bushes & alignment of coupling
5 Replace coupling pins & bushing of motor & gear box
1 Check tooth contact of gears & pinion condition
2 Check bearings condition & note contact angle for metal bearings
3 Check coupling of gear box and mill
4 Check alignment of torsion shaft
1 internal inspection of mill of both chamber & check
I)Shell liner.ii)Diaphragm platesiii)Side liner at inlet & discharge side
Replace damaged /crack liner & diaphragm plates
2 Check all bolts of liner ,if loose ,tight
1 Clean oil cooler(insummer season twice in a year)
Belt Conveyor(Eq.No:24.08)
Roller Press(Eq.No:24.10)
Rollers Drive System
Cement Mill (Eq.No:24.12)
Magnetic Separator(Eq.No:24.05)
Bucket Elevator(Eq.No:24.07)
Auxiliary Drive
Mian Gear Box
Mill Shell
Lubrication Unit(Turnion bearings & main gear box)
Legend:
Activity performed
Activity not performed
AWTAWT NIZAMPUR CEMENT PLANT
PREVENTIVE MAINTENANCE SCHEDULE OF
CEMENT MILL AREA
MAIN/ML/4/022
ISSUE-1
12 OF 14
S.NO Detail of Activities 3M 6M Y
Belt Conveyor(Eq.No:22.07) 2 Overhaul the lubrication pumps of both oil station low pressure & HP pump
3 Check coupling condotion of lubrication pumps & replace bush if required
4 Check functioning of all P& T guages installed at lubrication pump station
5 Valves/valve wheels condition for operation
1 Check air slide cloth/replace if required and record observation for next year
2 Sealing of joints tightening of bolts
3 Clean air chamber from dust deposit
4 Check wear of impeller & record observation
1 Check ,record,chains for wear & elongation,replace elongated chain(pairs)
2 Replace coupling pins & bushing of motor & gear box
3 Open top & bottom bearing ,clean ,check condition and replace if required
4 Thoroughly inspect the casing for leakage & wear etc
5 Replace deformed/de-shaped buckets
6 Internal inspection of gwear box
7 Check condition of drive & driven wheel & note down wear rebuild if necessary
1 Check air slide cloth/replace if required and record observation for next year
2 Sealing of joints tightening of bolts
3 Clean air chamber from dust deposit
4 Check wear of impeller & record observation
1 Inspection of coupling(pins,bushes etc)
2 Gear box inside inspection(Bearings,gears,pinion etc)
3 Check movement of double flap gate
4 Inside inspection of O-Sepa separator
5 Wearness of guide vanes& moveable blades,inside body condition
6 Check detached & worn ceramic liner,fix new liners
7 Inspection of inside bearing ,clean and refill grease
8 Inspection of both lower dampers wearness of blades
9 Check opening closing of louver dampers ,if jam remove the fault
1 Internal inspection of rotory valve
2 Check drive chain & sprocket condition of rotory valve
3 Replace drive chain
4 Replace bearings if required
1 Replace belt skirts
2 Replace liners of chute from belt apron
3 Clean all the bearing /replace if required
4 Check complete belt from drive drum side(wear,cut,defects)
1 Check mechanical mechanism of weigh scale & repair if needed
1 Replace belt skirts
2 Replace liners of chute from belt apron
3 Clean all the bearing /replace if required
4 Check complete belt from drive drum side(wear,cut,defects)
1 Check purging system (complete)
2 Inspect bags through top doors replace damaged bags
3 Remove all the bags ,clean ,& refix ,replace worn out bags
4 Check jacks operation and replace damaged seal
Air Slide & fan(Eq.No:24.14,24.15)
Bucket Elevator(Eq.No:24.17)
Air Slide & fan(Eq.No:24.18,24.19)
O-Sepa air separator(Eq.No:24.20)
Bag filter (Pulse jet type)(Eq.No:22.29)
Rotory Valve(Eq.No:24.24)
Belt Conveyor(Eq.No:22.25)
Weigh Scale(Eq.No:24.26&24.28)
Belt Conveyor(Eq.No:22.27)
Legend:
Activity performed
Activity not performed
AWTAWT NIZAMPUR CEMENT PLANT
PREVENTIVE MAINTENANCE SCHEDULE OF
CEMENT MILL AREA
MAIN/ML/4/022
ISSUE-1
13 OF 14
S.NO Detail of Activities 3M 6M Y
Belt Conveyor(Eq.No:22.07) 5 Check diaphragm valves,replace damaged diaphragm
6 Check main body bolts/welding
7 Check canvas condition
8 Inspect blower for dust deposit,if so clean
9 Check impeller of air slide fan ,if worn out replace
10 Check discharge flap gate for proper functioning
1 Sealing of joints tightening of bolts
2 Check lower suction of air slide & blower duct for dust /clogging etc
3 Check wear of impeller & record observation
1 Inspect impellerr for wear /clogging
2 Check all the flange for sealing & tightening of bolts
3 Check/calibrate flap dampers,record,indicate valve and actual
4 Check alignment of coupling ,motor&fans&record
5 Replacement coupling bushes/pins
6 Check suction & delivery ducts for clogging ,choking,sticking of material
7 Repair all the water valves,glands etc
1 Check air slide cloth/replace if required and record observation for next year
2 Sealing of joints tightening of bolts
3 Clean air chamber from dust deposit
4 Check wear of impeller & record observation
1 Check rotory valve chain& sprocket
2 Check purging system (complete)
3 Inspect bags through top doors replace damaged bags
4 Remove all the bags ,clean ,& refix ,replace worn out bags
5 Check jacks operation and replace damaged seal
6 Check diaphragm valves,replace damaged diaphragm
7 Check main body bolts/welding
8 Inside inspection of impeller of BF fan
9 Check bearing of fan & rotory valve,clean,refill with fresh lubricant
1 Inspect sealing of all joints ,tight bolts
2 Check sealing of inspection doors
3 Check butterfly valve for its quick functioning
4 Inspect air & meal feed pipes wear/blockage etc
5 Inspect lower chamber of air lift for leakage ,back flow material etc
6 Check canvas cloth
1 Re-align motor & blower
2 Replace rubber bushing of coupling pins
3 Check gear train & oil seals ,replace oil seals,if required
4 Replacement of bearings(particularly ball bearings)
5 Adjustment of rotor clearance
6 Replacement of filtering media of air filters
1 Check jacks operation
2 Rotory valve chain
3 Rotory valve sprocket
4 Check rotory valve condition
5 Check purging system (complete)
6 Inspect bags through top doors replace damaged bags
Fan(Eq.No:24.30)
Mill Fan(Eq.No:24.31)
Air Slide & fan(Eq.No:24.32,24.33)
Bag filter (Pulse jet type)(Eq.No:24.35)
Air Lift(Eq.No:25.01)
Roots Blower(Eq.No:25.02)1 & 2
Bag filter (Pulse jet type)(Eq.No:25.04)
Legend:
Activity performed
Activity not performed
AWTAWT NIZAMPUR CEMENT PLANT
PREVENTIVE MAINTENANCE SCHEDULE OF
CEMENT MILL AREA
MAIN/ML/4/022
ISSUE-1
14 OF 14
S.NO Detail of Activities 3M 6M Y
Belt Conveyor(Eq.No:22.07) 7 Remove all the bags ,clean ,& refix ,replace worn out bags
8 Check jacks and replace damaged seals
9 Check diaphragm valves,replace damaged diaphragm
10 Main body bolts/welding
11 Inspect blower for dust deposit,if so clean
12 Check impeller of fan,if worn out ,replace
1 Check air slide cloth/replace if required and record observation for next year
2 Sealing of joints tightening of bolts
3 Clean air chamber from dust deposit
4 Check wear of impeller & record observation
1 Check jacks operation & replace damaged seals
2 Check rotory valve chain& sprocket & replace if required
3 Check purging system (complete) & replace damaged diaphragm
4 Inspect bags through top doors replace damaged bags
5 Remove all the bags ,clean ,& refix ,replace worn out bags
6 Check main body bolts/welding
7 Inspect blower for dust deposit,if so clean
8 Check impeller of fan,if worn out ,replace
9 Check screw conveyor & its bearings,clean refill new grease(in case of 25.06)
10 Internal inspection of geared motor of discharging device screw conveyor Eq#25.06
1 Check manual gate for smooth functioning
2 Check mechanical system of motorised gate repair if necessary
Signature of AM/JO(C.Mill):_____________________________
Air Slide & fan(Eq.No:25.08,25.09)
Bag filter (Pulse jet type)(Eq.No:25.06 & 25.10, 1 & 2))
Silo top gates at silo # 1,2,3
Legend:
Activity performed
Activity not performed

S-ar putea să vă placă și