3/17/2014

Volvo Trucks North America

Greensboro, NC USA

Contents: Binder Set

Models: VN, VHD, VT,

VAH / D16F

Publication # Edition Title

Models

Date

Publication Order #

Group 2

Engine

200-05

Low Power Output

VN, VHD,
11/11
VT, VAH

PV776-89036459

200-06

High Fuel Consumption

VN, VHD,
11/11
VT, VAH

PV776-89036493

200-200

Abbreviations, Emission Control System

VN, VHD,
05/10
VT, VAH

PV776-88957057

200-242

Engine Safety Practices, US2010

VN, VHD,
05/10
VT, VAH

PV776-20132591

200-311

Specifications D16F D16H, VN, VT

VN, VT

03/13

PV776-89093085

210-139

7/8 Engine, Replacement D16F

VHD, VT

09/07

PV776-20180330

210-144

3/4 Engine Replacement US07

VN, VHD,
01/10
VT

PV776-88954375

211-063

Cylinder Head Pressure Test, D11, D13, VN, VHD,

07/10
D16
VT, VAH

PV776-88928487

211-105

Valve Cover, Replacement, D16

01/10

PV776-88956647

211-106

Valve Cover Gaskets Replacement (All)

VHD, VT
D16F

02/07

PV776-20177290

211-323

Cylinder Head, Replacement, D16

VN, VT

02/10

PV776-88960489

211-324

Camshaft Bearing Housing Assembly,

Replacement, D16

VN, VT

05/10

PV776-88969964

211-63

Valve Seat, Replacement (One), D11,

D13, D16F, D16H

VN, VHD,
07/09
VT, VAH

PV776-88935740

212-18

Threads in Cylinder Block, Clean, D11F, VN, VHD,

10/07
D13F, D16F
VT

PV776-20128831

212-26

Engine Stiffening Frame, Replacement,

VHD, VT
D16F

03/08

PV776-20130779

212-30

Flywheel Housing, Replacement, D16

VN, VT

02/10

PV776-88960077

213-42

Piston and Liner, Replacement, D16

VN, VT

05/10

PV776-88969736

213-63

Cylinder Liner and Piston, Wear Check

D11F, D13F, D16F

VN, VHD,
10/07
VT

PV776-20128833

213-65

Piston to Connecting Rod,

Replacement, D16F

VHD, VT

12/07

PV776-20129328

214-55

Valves, Remove and Install, D16F

VHD, VT

03/07

PV776-20179649

214-56

Valve Guide Wear, Checking, D11,

D13, D16F, D16H

VN, VHD,
07/09
VT, VAH

PV776-88936882

3/17/2014

VN, VT

Change Bar I=Volvo February 2014 PV776-K-D16F Engine TOC

3/17/2014

214-60

Valve Stem Seals, Replacement, D16

VN, VT

05/10

PV776-88969587

214-64

Valve Guides, Replacement, D16

VN, VT

04/10

PV776-88969582

214-69

Rocker Arm Shaft Oil Pressure,

Checking

VN, VHD,
09/11
VT, VAH

PV776-89031074

214-90

Valves and Unit Injectors, Adjustment,

D16F

VHD, VT

05/10

PV776-88943073

214-92

Rocker Arm Checking D16

VN, VT

07/11

PV776-89027951

214-96

Rocker Arms, Replacement (All), D16

VN, VT

02/10

PV776-88957591

215-41

Camshaft Wear Check

VN, VHD,
02/10
VT, VAH

PV776-88960477

215-52

Timing Gears, Replace (All), D16

VN, VT

05/10

PV776-88969185

215-56

Sealant, Timing Gear Plate,

Replacement, D16

VN, VT

05/10

PV776-88969186

215-75

Timing Gear Cover, Replacement, D16

VN, VT

02/10

PV776-88957106

215-87

Camshaft, Replacement, D16

VN, VT

02/10

PV776-88956927

215-88

Camshaft Sensor, Replacement, D11,

D13, D16

VN, VHD,
09/09
VT, VAH

PV776-88940698

216-35

Connecting Rod Bearings, Replace (All),

VN, VT
D16

216-37

02/10

PV776-88956869

Flywheel Sensor Distance Checking,

D11, D13, D16

VN, VHD,
04/10
VT

PV776-88968328

216-39

Flywheel Ring Gear, Replacement

D11F, D13F, D16F

VN, VHD,
10/07
VT

PV776-20128896

216-44

Dual Mass Flywheel Check, Pressure

Plate Removed

VN, VT

10/12

PV776-89061508

216-45

Flywheel Bearing, Replacement D11F,

D13F, D16F

VN, VHD,
10/07
VT

PV776-20128900

216-46

Dual Mass Flywheel Check, Flywheel

Removed

VN, VT

10/12

PV776-89061494

216-49

Main Bearings, Replacement (All), D16

VN, VT

02/10

PV776-88956870

216-50

Sealant Crankshaft Cover Assembly,

Replacement (Front), D16F

VHD, VT

12/07

PV776-20130328

216-52

Crankshaft, Replacement, (Engine

Removed) D16F

VHD, VT

03/08

PV776-20131489

216-79

Crankshaft Seal, Replacement (Rear),

D16

VN, VT

01/10

PV776-88957082

216-80

Flywheel Replacement D16F

VHD, VT

05/08

PV776-20114317

216-81

Flywheel Replacement, D16 with I-Shift VN, VT

10/08

PV776-20155167

216-89

Crankshaft Seal, Replacement (Front),

D16

VN, VT

02/10

PV776-88956874

217-18

Heating Element, Replacement

VN, VHD,
03/10
VT, VAH

PV776-88960796

217-20

Oil Pan, Replacement, D16F, D16H

VN, VT

02/10

PV776-88956515

220-32

Lubrication and Oil System D16F

VHD, VT

04/07

PV776-20177150

3/17/2014

Change Bar I=Volvo February 2014 PV776-K-D16F Engine TOC

3/17/2014

221-44

Piston Cooling Nozzle, Replacement,

D16

VN, VT

02/10

PV776-88956646

221-53

Oil Pump, Replacement, D16

VN, VT

02/10

PV776-88956548

222-120

Oil Filter Replacement D16F

VHD, VT

03/07

PV776-20179584

222-121

Oil Filter Housing, Replacement, D16

VN, VT

06/10

PV776-88972100

222-13

Piston Cooling Valve, Replacement,

D16F

VHD, VT

08/07

PV776-20123940

223-122

Oil Cooler, Replacement

VN, VT

03/11

PV776-88971058

223-126

Oil Cooler Overflow Valve Replacement

VHD, VT
D16F

03/07

PV776-20179582

223-127

Oil Filter Overflow Valve Replacement

D16F

VHD, VT

03/07

PV776-20179583

223-19

Oil Cooler Pressure Test, D16

VN, VT

07/10

PV776-88974444

230-10

Diesel Fuel Hydrometer, Instructions

VN, VHD,
08/10
VT, VAH

PV776-88986758

230-11

Fuel Filter Literature

VN, VHD,
04/12
VT, VAH

PV776-89054716

230-247

Fuel system Design and Function D16F VHD, VT

01/07

PV776-20177053

Air in the Fuel System, Check

VN, VHD,
02/14
VT, VAH

PV776-89148304

233-22

Fuel Filter, Replacement, Volvo Engines

VN, VHD,
01/10
VT, VAH

PV776-88937740

233-23

Filter, Water Separator, Replacement,

Volvo

VN, VHD,
01/10
VT, VAH

PV776-88937741

233-60

Overflow Valve, Replacement, D16F

VHD, VT

09/07

PV776-20119999

233-68

Fuel Pump Replace D16F

VHD, VT

07/07

PV776-20114321

237-49

Engine Injector, Replacement (Flat)

VN, VHD,
09/13
VT, VAH

PV776-89126828

237-56

Unit Injector, Clean

VN, VHD,
09/08
VT

PV776-20169318

237-59

Sleeve, Engine Injector, Replacement

(Copper)

VN, VHD,
09/13
VT, VAH

PV776-89127055

237-60

Engine Injector and Sleeve,

Replacement (Conical)

VN, VHD,
09/13
VT, VAH

PV776-89125582

237-61

Engine Injector and Sleeve,

Replacement (Conical) Checklist

VN, VHD,
09/13
VT, VAH

PV776-89125583

250-35

Intake and Exhaust System Design and

VN, VT
Function D16F

02/07

PV776-20177487

251-38

Exhaust Manifold, Replacement, D16

VN, VT

05/10

PV776-88968807

251-39

Intake Manifold, Replacement, D16

VN, VT

05/10

PV776-88971178

253-66

Engine Brake, Design and Function,

D13, D16

VN, VHD,
06/11
VT, VAH

PV776-89022228

253-69

Control Valve, Engine Brake,

Replacement, D16

VN, VT

PV776-88969184

| 230-256

3/17/2014

05/10

Change Bar I=Volvo February 2014 PV776-K-D16F Engine TOC

3/17/2014

254-26

EGR System, Design and Function

D16F

VHD, VT

01/07

PV776-20176596

254-53

Diesel Particulate Filter (Vertical)

Replacement D16F

VHD, VT

02/07

PV776-20179257

254-57

Diesel Particulate Filter (Compact)

Replacement D16F

VHD, VT

02/07

PV776-20178670

254-69

Particulate Filter Insert, Replacement,

(Vertical) D11F, D13F, D16F

VN, VHD,
02/08
VT

PV776-20133707

254-70

Particulate Filter Insert, Replacement,

(Compact) D11F, D13F, D16F

VN, VHD,
02/08
VT

PV776-20133706

255-42

Turbocharger and EATS

VN, VHD,
12/12
VT, VAH

PV776-89087675

255-56

Actuator, Variable Geometry

Turbocharger, Replacement

VN, VHD,
10/08
VT

PV776-20168808

255-58

Air Intake Pipe Turbocharger,

Replacement D16F

VHD, VT

02/07

PV776-20177322

255-64

Turbocharger Replacement, D16

VN, VT

12/12

PV776-89087145

256-12

Air Filter Housing, Replacement D16F

VHD, VT

02/07

PV776-20177219

256-16

Filter Insert, Air Cleaner, Replace D16F VHD, VT

07/07

PV776-20114327

257-16

Oil Separator, Crankcase Breather,

Replacement, D16

VN, VT

06/10

PV776-88974863

258-08

Emission Label, Clean Idle, D11F,

D13F, D16F

VN, VHD,
10/08
VT

PV776-20187204

258-26

Aftertreatment Doser Replace

VN, VHD,
09/10
VT

PV776-88992592

258-29

Discharge Recirculation Valve

Replacement D16F

VHD, VT

01/07

PV776-20177495

258-34

Aftertreatment Fuel Injector Air Purge

System, Kit Installation, D16F

VHD, VT

03/09

PV776-88911754

258-44

Exhaust After-Treatment System

Design and Function D16F

VHD, VT

02/07

PV776-20178669

258-45

Exhaust Aftertreatment System Fault

Tracing, D11F, D13F and D16F

VN, VHD,
03/08
VT

PV776-20143790

258-49

Aftertreatment shut-off Valve

Replacement D16F

VHD, VT

03/07

PV776-20179743

258-50

Aftertreatment Doser Clean

VN, VHD,
09/10
VT

PV776-88987946

258-52

Nox Sensor and Control Module,

Replacement (Vertical)

VN, VHD,
03/08
VT

PV776-20150648

258-53

Nox Sensor and Control Module,

Replacement (Compact)

VN, VHD,
03/08
VT

PV776-20149971

258-69

Solenoid Valve, Aftertreatment Doser,

Installation

VN, VHD,
03/10
VT

PV776-88963523

260-40

Cooling System Troubleshooting D16F

VHD, VT

01/07

PV776-20178281

260-40

Cooling System, Pressure Test

VN, VHD,
04/12
VT, VAH

PV776-89054845

3/17/2014

Change Bar I=Volvo February 2014 PV776-K-D16F Engine TOC

3/17/2014

260-41

Viscous Fan Design and Function D16F

VHD, VT

02/07

PV776-20178282

260-42

Fan Literature D16F

VHD, VT

01/07

PV776-20178283

260-611

Cooling System, Clean, D11F, D13F

and D16F

VN, VHD,
09/07
VT

PV776-20121546

260-612

Coolant Replacement, D11F, D13F and

D16F

VN, VHD,
09/07
VT

PV776-20117261

260-62

Tracerline Extended-Life Coolant Dye

VN, VHD,
12/11
VT, VAH

PV776-89024407

261-30

Radiator, Replacement, D16F

VHD, VT

09/07

PV776-20124510

261-38

Radiator, External Cleaning, D16F

VHD, VT

07/07

PV776-20116721

262-03

Thermostat, Replacement, D16

VN, VT

02/10

PV776-88956875

262-05

Thermostat, Checking, D11F, D13F,

D16F

VN, VHD,
10/07
VT

PV776-20128916

262-05

Coolant Pump, Replacement, D16

VN, VT

02/10

PV776-88956877

263-31

Drive Belt, Replacement, D16

VN, VT

02/10

PV776-88956878

263-45

Viscous Fan, Checking, D16F

VHD, VT

09/07

PV776-20178476

263-50

Fan Blade, Replacement, D16F

VHD, VT

09/07

PV776-20124507

263-56

Fan Hub Assembly, Replacement (EViscous Fan) D16F

VHD, VT

03/09

PV776-88916721

265-23

Charge Air Cooler, Replacement, D16

VN, VT

01/12

PV776-89048467

265-24

Hose Clamps, Charge Air, Cooler,

Replacement, D11F, D13F, D16F,
Cummins ISX

VN, VHD,
05/08
VT

PV776-20146015

275-05

Cruise Control Design and Function

VN, VHD,
06/11
VT, VAH

PV776-89022171

28

MID 128 Fault Code Guide, 2007

Emissions, VN, VHD VERSION2, VT

VN, VHD,
09/08
VT

PV776-20184635

284-100

Engine Control Module Replace Volvo,

D13 and D16

VN, VHD,
05/12
VT, VAH

PV776-89056254

284-12

Engine Control Module (ECM)

Programming, Guidelines

VN, VHD,
03/10
VT

PV776-88968379

284-24

Crankcase Pressure, Check

VN, VHD,
09/12
VT, VAH

PV776-89076457

293-03

EGR Cooler, Clean D11, D13, D16

VN, VHD,
03/10
VT

PV776-88931874

293-08

EGR Cooler Replace D16

VN, VT

03/11

PV776-88968805

293-11

EGR Cooler Pressure Test

VN, VHD,
10/11
VT, VAH

PV776-89030402

293-23

EGR Pipes, Replacement, D16

VN, VT

02/10

PV776-88956880

293-24

EGR Valve, Replacement, D16

VN, VT

05/10

PV776-88968806

Group 5

Brakes

561-20

Compressor, Replacement, D16

VN, VT

04/10

PV776-88971050

3/17/2014

Change Bar I=Volvo February 2014 PV776-K-D16F Engine TOC