Presented at EUROMEMBRANE 2006, 2428 September 2006, Giardini Naxos, Italy.
0011-9164/06/$ See front matter 2006 Elsevier B.V. All rights reserved. Siloxane removal with gas permeation membranes Marc Ajhar*, Thomas Melin Institut fr Verfahrenstechnik, RWTH Aachen University, Turmstrae 46, 52056 Aachen, Germany Tel. +49 (0)241 80 95 472; Fax +49 (0)241 80 92 252; email: ajhar@ivt.rwth-aachen.de Received 21 October 2005; accepted 2 March 2006 1. Introduction The digestion of organic material in waste disposal sites, sewage treatment plants or fer- menters leads to the production of low calorific value fuel gas, which can be used in combustion processes to generate electricity. However, cor- rosion and deposits on machinery and plant components, on the one hand, and relatively high emissions of particles and pollutant exhaust gases, on the other hand, make a preliminary gas cleaning step necessary. As one of many trace components fuel gases might include, silicon- containing compounds, so-called siloxanes, have been identified as a serious problem. Upon combustion, silicates and micro-crystalline quartz are produced, leading to abrasion and deposits on the combustion unit, promoting mechanical wear and increased gas pollutant emissions. Plant engineers have reacted to this problem by conventional methods used in gas-cleaning technology, including siloxane removal by condensation, adsorption or gas scrubbing. All have their process-specific advantages and inconveniences. The IVT is studying gas sepa- ration membranes in combination with these conventional methods as a possible process to reduce siloxane and other trace component concentrations more effectively. 2. Simulating GP-membrane-based hybrid processes In order to evaluate complete membrane-based hybrid gas purification process schemes in terms of energy consumption (vacuum pumps, compres- sors, coolers) and needed material flow (adsorbers, washing agents, etc.), simulations have been con- ducted using IVT user-added subroutines for AspenPlus TM (Aspen Technology Inc., MA, USA). The gas permeation membranes focused upon were of rubbery type. Already industrially used in solvent and gasoline vapour recovery from discharged air, solubility selective PDMS (polydimethylsiloxane) seems a possible candi- date for separating non-permanent gas compo- nents of fuel gases such as siloxanes. Not only siloxanes but also other problematic organic trace substances such as BTEX or halogenated hydrocarbons show relatively high permeability in PDMS membranes with selectivities ranging from 20 to 70 over nitrogen [1]. Another major advantage of membrane use in general, is high water permeability. As gas purification in bio- gas, sewage or landfill gas applications gener- ally implies preliminary gas drying (e.g. in order *Corresponding author. doi:10.1016/j.desal.2006.03.308 M. Ajhar, T. Melin / Desalination 200 (2006) 234235 235 to prevent water from blocking adsorber sites on activated carbon), PDMS membranes showing high water intrinsic permeances of about 40,000 Barrer [2] serve as an ideal dehumidifier. 3. Membrane screening In order to evaluate the applicability of the generalised simulations conducted, siloxane permeabilities of common rubbery type mem- brane materials will have to be determined experimentally. As siloxanes are a wide range of molecules, membrane screening tests are limited to a collec- tion of common representatives in low calorific value fuel gas, i.e. cyclic D3, D4, D5, siloxanes, and the linear molecules L2, L3, L4. Similar to prior work on siloxane analytics by Schweigk- ofler and Niessner [3], the IVT has devised an analytical method used for the quantification of these siloxanes in carrier gas: the siloxane-loaded gas stream is drawn through a series of partially cooled washing bottles containing organic solvent, in which trace components absorb. The loaded solvent can then be analysed by means of gas chromatography/mass spectrometry (GC-MS). Membrane screening tests for siloxane selectivity over nitrogen have been performed employing the above described analytics to mea- sure siloxane concentrations on every side of the membrane. Volume flow meters yield the abso- lute amounts of siloxanes permeating through the membrane at given pressure and temperature conditions, with which the permeability of the tested siloxanes are calculated. First results have already been found for the selectivity of D4-octamethylcyclotetrasiloxane over nitrogen in PDMS. Further tests are still being conducted, especially to verify first results. 4. Conclusions The IVT has identified gas permeation as a potential new method for the removal of com- mon siloxanes in fuel gases such as sewage, landfill or biogas and is currently testing different membrane materials for siloxane per- meability. The applicability of gas permeation hybrid processes for the removal of siloxanes and other organic trace components, but also for gas dehydration, is studied with the help of AspenPlus
simulations of complete gas purifi-
cation process schemes. If promising results are found, a pilot plant for sewage gas purifica- tion including membrane modules will likely be built. References [1] K. Ohlrogge, T. Wind and T. Brinkmann, Mem- brane Based Hybrid Systems to Treat Organic Vapour Loaded Gas Streams, 6th Italian Con- ference on Chemical and Process Engineering, Pisa, 2003. [2] S.J. Metz, W.J.C. van de Ven, J. Potreck, M.H.V. Mulder and M. Wesseling, Transport of water vapour and inert gas mixtures through highly selective and highly permeable polymer mem- branes, J. Membr. Sci., 251 (2003) 2941. [3] M. Schweigkofler and R. Niessner, Determina- tion of siloxanes and VOC in landfill gas and sewage gas by canister sampling and GC-MS/ AES analysis, Environ. Sci. Technol., 33(20) (1999) 36803685.