On-Line Transformer Monitor

Site Preparation Guide

Model TM Series
810-1647-01 Rev C
November 13, 2007
www.serveron.com

3305 NW Aloclek Drive
Hillsboro, OR 97124 USA

+1 (503) 924-3200 phone
+1 (503) 924-3290 fax




Corporate Office: +1 (800) 880-2552
Technical Support: +1 (866) 273-7763
E-mail: support@serveron.com

Copyright 2007 Serveron Corporation
All rights reserved


Serveron, TrueGas, and LoadGuide are registered trademarks of Serveron Corporation.

All other trademarks, registered trademarks, service marks, and trade names are the
property of their respective owners.
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Table of Contents
Customer Information ............................................................................................................................................ 3
Transformer Information ................................................................................................................................................ 4
Transformer Oil ................................................................................................................................................................ 4
Required Photographs ..................................................................................................................................................... 4
Product Overview ................................................................................................................................................... 5
Environmental Conditions .................................................................................................................................... 6
Items Needed for Installation ................................................................................................................................ 7
Configured Items ............................................................................................................................................................. 8
Optional Accessories ....................................................................................................................................................... 8
Site Preparation Procedure .................................................................................................................................... 9
Choosing an Oil Supply and Return Port ...................................................................................................... 10
Oil Supply Port ............................................................................................................................................................... 10
Bleed Fixture/Oil Return Port ...................................................................................................................................... 11
Choosing a Mounting Location ....................................................................................................................... 12
Mounting Stand .............................................................................................................................................................. 12
Mounting the Stand to a Concrete Pad ....................................................................................................................... 12
Transformer or Wall Mounting .................................................................................................................................... 13
Mounting to the Transformer or Wall ......................................................................................................................... 13
Providing power ............................................................................................................................................... 13
Determining need for Oil Inlet Cooler ........................................................................................................... 14
Choosing a Communication Interface & Protocol ........................................................................................ 14
Connections - Power, Sensor and Communication cables .......................................................................... 14
LoadGuide.......................................................................................................................................................... 15
Oil Moisture and Temperature (optional) ..................................................................................................... 15
Helium Cylinder ............................................................................................................................................... 15
Ordering Helium ............................................................................................................................................... 16
Ordering Stainless Steel Tubing and Required Fittings .............................................................................. 16
Site Checklist ...................................................................................................................................................... 17
Appendix ................................................................................................................................................................ 18
Transformer Monitor Dimensions .................................................................................................................. 18
Concrete Pad Layout ........................................................................................................................................ 19
Wire Termination Drawing ............................................................................................................................. 20
Helium Specification and Ordering Information ......................................................................................... 21
Helium Suppliers ........................................................................................................................................................... 21
Tubing Specification and Ordering Information .......................................................................................... 22
Tubing Suppliers ............................................................................................................................................................ 22
Shipping Containers ......................................................................................................................................... 23

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Table of Figures
Figure 1: Oil circulation and gas extraction schematic ...................................................................................... 5
Figure 2: Installation schematic ............................................................................................................................. 9
Figure 3: Serveron Oil Supply Port Assy ........................................................................................................... 10
Figure 4: Installed bleed fixture .......................................................................................................................... 11
Figure 5: On-Line Transformer Monitor and mounting stand ....................................................................... 12
Figure 6: On-Line Transformer Monitor wall mount ...................................................................................... 13
Figure 8: Overall dimensions .............................................................................................................................. 18
Figure 9: Concrete pad dimensions .................................................................................................................... 19
Figure 10: Wire termination drawing ................................................................................................................. 20
Figure 11: Shipping containers ............................................................................................................................ 23

Table of Tables
Table 1: Customer information form .................................................................................................................... 3
Table 2: Transformer information form ............................................................................................................... 4
Table 3: Transformer oil information form.......................................................................................................... 4
Table 4: Required photographs checklist ............................................................................................................. 4
Table 5: Items shipped ............................................................................................................................................ 7
Table 6: Configured Items ...................................................................................................................................... 8
Table 7: Optional Accessories ................................................................................................................................ 8

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Customer Information
In order to facilitate installation of your On-Line Transformer Monitor, please fill out the
following customer information form and mail, fax, or e-mail it to:
mail: Serveron Corporation
Attn: Customer Support
3305 NW Aloclek
Hillsboro, OR 97124 USA
fax: +1 (503) 924-3290
e-mail: support@serveron.com
Customer Information
Company

Installation Site
Site Address
City State Zip Country

Primary Contact
Title
Address
City State Zip Country
Phone Mobile Pager
Fax Email

Secondary Contact
Title
Address
City State Zip Country
Phone Mobile Pager
Fax Email
Table 1: Customer information form
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Transformer Information
Make: Type:
Year: Years in Service:
kVA Rating: kV Rating:
conservator nitrogen blanketed other:
Total Dissolved Gas (ppm):
(sum of all measured gases, including
nitrogen)

attach all available DGA data
Table 2: Transformer information form
Transformer Oil
Oil Capacity:
gallons /
liters
Manufacturer: Type:
Certified PCB free: yes / no
Table 3: Transformer oil information form
Required Photographs
Attach photographs of the following items and illustrate them in the space provided:
Oil Supply Port Note thread size and units of measure:
Oil Return Port Note thread size and units of measure:
Control Panel
Mounting location of monitor
Table 4: Required photographs checklist
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Product Overview
This section describes the basic operational essentials for the Serveron On-Line Transformer
Monitor TM series and the most common methods of collecting data.
The On-Line Transformer Monitor technology from Serveron Corp. is a remotely deployed
laboratory grade gas chromatograph which can be safely installed onto an energized or non-
energized transformer. The purpose of this monitor is to detect and measure fault gases found
in electrical power transformer s insulating oil. This monitor is designed and constructed to
resist environmental conditions relevant to a transformer substation.
The On-Line Transformer Monitor is a precision device. The heart of the monitor is a specially
constructed gas chromatograph designed to measure fault gases. Serveron offers two versions
of products, application dependant. The TM8 measures eight IEEE recommend fault gases-
hydrogen (H2), oxygen (O2), carbon dioxide (CO2), carbon monoxide (CO), methane (CH4),
ethylene (C2H4), ethane (C2H6), and acetylene (C2H2). The TM3 measures the three Duval
Triangle fault gases- methane (CH4), ethylene (C2H4), and acetylene (C2H2). The On-Line
Transformer Monitor may be used on conservator or nitrogen blanketed transformers however
in all cases the sample of gas is extracted directly from the oil within the transformer.
Oil is circulated from transformer, to the monitor, and then returned to the transformer through
-inch O.D. stainless steel tubing. Stainless steel tubing is used in conjunction with compression
fittings to minimize the risk of leaks. The monitor is outfitted with an internal gas extraction
system which removes dissolved gases from the circulating transformer oil. Helium is used as a
carrier gas to help transport the extracted sample gases through the gas chromatograph. The oil
circulation and gas extraction paths in the On-Line Transformer Monitor are shown below.

Data is collected in the monitor each time a gas chromatograph (GC) analysis is completed. The
GC analysis takes approximately 40 minutes. Once an analysis has been completed, the optional
Serveron Monitoring Service (SMS) or TM View software can be used to view the monitors
data. The monitor is set up to perform a sample analysis once every four hours (default). All
data captured during an analysis is stored on compact flash memory within the monitor. The
compact flash memory holds approximately (2) years of data. The TM View software or
Serveron Monitoring Service (SMS) will allow the end user to track the gas ppm levels over time
and monitor the gas levels against user defined caution and alarm settings.
The On-Line Transformer Monitor includes Ambient Temperature and LoadGuide sensing
devices. An optional Oil Moisture and
Temperature sensor is available along with
spare 4-20ma inputs for use with other
external devices. External sensor information
can also be correlated with fault gas
information to allow a complete diagnostic
overview of the transformers condition.



Figure 1: Oil circulation and gas extraction schematic
Gas Chromatograph
Oil Return to
Transformer
Oil Supply from
Transformer
Gas
Side
Oil
Side
Gas supply to GC
Gas Extractor
Unit
Gas supply to GC
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Environmental Conditions

The TM series are designed to operate within the following outdoor conditions:
Altitude 4572 m
Humidity Range 5% to 95%
Temperature Range -50C to 55C
Installation Category II
Pollution Degree 2

Please note that the altitude, humidity, and temperature ranges indicated are considered
extended environmental conditions from the minimum ranges required by UL 61010-1, Clause
1.4.1.
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Items Needed for Installation
Upon receipt of your On-Line Transformer Monitor it is important to verify the contents of the
shipping carton with the packing list. Inspect the contents Please notify Serveron directly if
there are any signs of damage that may have occurred in transit.
Part # Description
140-0170-XX Sunshield
250-0130-XX (2) In-line Oil Filters, 1/4 SS Swagelok
250-0144-XX (2) Nut and Ferrule Set, 1/4 OD, SS
252-0013-XX (3) 10-32 Nut
253-0066-XX (6) 10-32x3/8 Screw
270-0004-XX (1) Helium Dryer, Q5 Copper Catalyst (TM8 only)
290-0017-XX
290-0021-XX
(1) Verification gas cylinder (TM8 only) OR
(1) Verification gas cylinder (TM3 only)
Note: The verification gas cylinder is shipped separately from the monitor
because of UN1956 classified non-flammable gas shipping requirements and
may ship at a later date depending upon installation.
291-0014-XX (2) Helium Dryer Mounting Clips (TM8 only)
292-0018-XX (1) Helium Regulator, high purity, for cylinder valve type CGA-580
300-0004-XX (1) LoadGuide, Current Transformer
456-0022-XX (1) Valve, Oil Return Assy.
456-0023-XX (1) Valve, Sample Port / Secondary Shutoff Assy.
456-0026-XX (1) Oil Supply Port Assy.
610-0110-XX (1) Cable, 14, RJ45, 8 Cond.
610-0121-XX (1) Adapter Assy., RS232
610-0192-XX (1) Serial Adapter, USB RS-232 DB-9 Male
750-0088-XX (1) 10 Helium Supply Line (TM8 only)
750-0089-XX (1) 120 Helium Supply Line
900-0055-XX
900-0065-XX
900-0070-XX
900-0075-XX
900-0076-XX
900-0077-XX
(1) On-Line Transformer Monitor, Model TM8 (115V) OR
(1) On-Line Transformer Monitor, Model TM8 (230V) OR
(1) On-Line Transformer Monitor, Model TM8 (230V Chinese) OR
(1) On-Line Transformer Monitor, Model TM3 (115V) OR
(1) On-Line Transformer Monitor, Model TM3 (230V) OR
(1) On-Line Transformer Monitor, Model TM3 (230V Chinese)
900-0053-XX (1) Bleed Fixture
910-0018-XX
910-0022-XX
(1) TM View Transformer Monitor Software CD (English) OR
(1) TM View Transformer Monitor Software CD (Chinese)
Note: CDs include 810-1644-XX Installation Guide
Table 5: Items shipped
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Configured Items
Part # Description
900-0064-XX
900-0059-XX
610-0179-XX
610-0180-XX
610-0181-XX
(1) Kit, Junction Box with Cables OR
(1) Junction Box
(1) AC Power Cable (black 3-wire)
(1) Sensor Cable (black)
(1) Communication Cable (gray)
900-0063-XX
610-0182-XX
610-0183-XX
610-0184-XX
(1) Kit, External 23 ft. Cables
(1) AC Power Cable 23 ft. (black 3-wire)
(1) Sensor Cable, 23 ft. (black)
(1) Communication Cable, 23 ft. (gray)
900-0057-XX (1) Transformer Pad Mount OR
900-0066-XX (1) Transformer Tank Mount
Table 6: Configured Items

Optional Accessories
Part # Description
900-0082-XX Kit , Oil Moisture and Temperature Sensor
900-0058-XX Oil Inlet Cooler
900-0060-XX GSM Cellular Modem, USA
900-0085-XX GSM Cellular Modem, Europe
900-0062-XX Kit, Fiber Optic Ethernet
900-0067-XX Kit, Wireless Radio, Serial
900-0068-XX TM Configuration Utility Kit
Table 7: Optional Accessories

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Site Preparation Procedure
Site Preparation consists of the completing the following steps:
Choosing an oil supply and return port
Choosing a mounting location
Providing power
Determining need for (optional) Oil Inlet Cooler
Choosing a communication interface & protocol
Communication/Power/Sensor Cable Connections
LoadGuide
Moisture and Oil Temperature sensor (optional)
Ordering Helium
Ordering stainless steel tubing
Site Checklist



Figure 2: Installation schematic
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Choosing an Oil Supply and Return Port
The On-Line Transformer Monitor removes oil from the transformer, analyzes the oil, and then
returns the oil to the transformer. The locations where the oil is removed (oil supply port) and
returned (oil return port) are vital for the accurate analysis of the gases within your transformer.
Typically, oil is removed at the top of the transformer, and returned at the bottom of the
transformer. The location of the oil supply port should produce a sample that is a well-mixed
representation of the transformer oil. In this section we will discuss how to select the locations
and what fittings are required.
CAUTION: Maximum Oil Inlet Pressure to the monitor is 45 psi (3 bar)
Oil Supply Port
An Oil Supply Assy, part # 456-0026-XX, is provided with the TM monitor. The assembly
consists of a 2 black iron tee, 2 x reducing bushing, plug, ball valve, and a NPT x
Tube fitting (see figure 3). The assembly is integral to the installation and commissioning
process to help remove air and bubbles from entering into the transformer tank when the
transformer oil supply port is opened.
It is important to sample oil from a location on the tank where the oil is constantly mixing in
order to provide a well-mixed representation of oil within the transformer. Typically a top tank
valve is used for the oil supply. For Nitrogen blanketed transformers the oil supply port must
be at least 6 below the transformers oil level at all times. If the optional Moisture and Oil
Temperature sensor is to be installed, please refer to the Moisture and Oil Temperature Sensor
section below for additional configuration of the oil supply port.

1) Select an appropriate oil supply port on the transformer
2) Verify the port valve is closed and remove any plugs or caps securing the end of the
port
3) Thoroughly clean the inside of the port of any residue or pipe sealing compound
4) Determine the thread size of the selected oil supply port
5) Purchase the necessary nipple and reducing bushing, as required to
mount the 2 Oil Supply Assy, part # 456-0026-XX. Note: Depending
on the Oil Supply Port valve size, alternate parts can be purchased instead
of using the 2 assembly provided. If parts are purchased for the transformer
valve size, they must be black iron, brass or stainless steel and the street side
to the tee should be NPT.
6) Install nipple and reducing bushing as required to the oil supply
port using Teflon tape or pipe dope. Note: It is important for the
street side of the tee be oriented in the vertical direction

Serveron does not recommend sampling oil from cooling loops or
pressurized oil passages; doing so may void the warranty.

Figure 3: Serveron Oil Supply Port Assy
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Bleed Fixture/Oil Return Port
Typically the bottom drain valve is used for the oil return port. The return port should not be
located on the transformer cooling system or any pressurized oil passage. An air bleed fixture
and bubble trap is required at the oil return port to allow air removal during commissioning of
the monitor. This fixture is referred to as a Bleed Fixture. The Bleed Fixture assembly is
included with the TM monitor.
1) Select an appropriate oil return port on the transformer
2) Verify the port valve is closed and remove any plugs or caps closing the end of the
port
3) Thoroughly clean the inside of the port of any residue or pipe sealing compound
4) Determine the thread size of the selected oil return port
5) Acquire necessary fittings to attach the bleed fixture to the oil return port
Note: The Serveron Bleed Fixture is designed to fit on a 2 NPT nipple. When using the
Serveron Bleed Fixture, adapt the oil return port to accommodate a 2NPT female thread.
6) Secure the bleed fixture to the oil return port using Teflon tape or pipe dope
Serveron does not recommend sampling oil from cooling loops or pressurized oil
passages; doing so may void the warranty.

Figure 4: Installed bleed fixture
Serveron Oil Return Assy
Part # 456-0022-XX
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Choosing a Mounting Location
The monitor should be located in a position where it will not interfere with transformer
maintenance or access requirements. The front of the monitor must be accessible for
commissioning and maintenance. There at two types of mounting types for the TM monitors;
pedestal mounting stand or transformer mounting kit.
Items to consider when choosing a location for the monitor are:
Location of oil supply and oil return ports
Location of power supply
Transformer maintenance points
Access to the monitor
Mounting of the monitor stand
The monitor must be mounted and operated in an upright position. Failure to do
so will void the warranty.
Mounting Stand
The Mounting Stand is a post style, requiring some assembly, and is intended to be mounted to
a concrete pad. The hardware required for assembly and fastening to the concrete pad are
included. Figure 5 illustrates a typical mounting. See the appendix for mounting and layout
dimensions. For stand assembly, refer to the On-Line Transformer Monitor Installation Guide,
part # 810-1644-XX.

Mounting the Stand to a Concrete Pad
1) Position the stand in the predetermined mounting location
2) Using the stand as a template, mark four holes onto the
concrete pad
3) Remove the stand and drill four 3/8-inch x 3-inch deep holes
in the marked locations
4) Insert the four 3/8-inch concrete anchors included with the
stand into the holes
5) Position the stand over the four mounting bolts and secure
the stand checking to make sure the stand is plumb and level
6) Tighten retaining nuts/concrete anchors







Figure 5: On-Line Transformer Monitor and mounting stand

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Transformer or Wall Mounting
The transformer mounting kit includes the necessary hardware to mount the monitor, junction
box, helium dyer and helium cylinder to unistrut (unistrut is not included). Serveron
recommends using 1, 5/8-inch deep channel unistrut. To mount the monitor and its
components. A quantity of two 4-foot lengths of unistrut are required. The figures below are
examples of tank and wall mount applications.
Mounting to the Transformer or Wall
1) The bottom rung of unistrut must be mounted
a. A minimum of 40-inches from grade if the helium cylinder will be secured to
the unistrut.
b. A minimum 12-inches above grade or water threat if helium will not be
secured to the unistrut.
2) Secure the bottom unistrut rung in the predetermined mounting location in
accordance with the appropriate height suggested in item 1.
3) Measure up from the center of the bottom rung 19.85-inches and mark the mounting
location for the second rung.
4) Secure the top unistrut rung.


Figure 6: On-Line Transformer Monitor wall mount

Providing power
The monitor has a built-in AC to DC power converter and surge protector capable of utilizing
115 or 230 VAC 15% (50/60Hz); 6A max. @ 115 V; 3A max @ 230V.
NOTE: Serveron recommends installing a properly rated and marked switch or
circuit breaker in close proximity to the monitor as a mains voltage disconnect
device.

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Determining need for Oil Inlet Cooler
The On-Line Transformer Monitor operates with transformer inlet oil temperatures ranging
between 0C to +55C. If your transformer oil temperature frequently deviates outside of this
range please notify the Serveron technical support team for assistance in determining whether
or not an Oil Inlet Cooler is needed.
Choosing a Communication Interface & Protocol
The On-Line Transformer Monitor offers a range of communication options. The monitor can
communicate over multiple interfaces and protocols simultaneously. The different
communication options are as follows:
Internal modem - connects to any standard analog phone line (POTS).
RS-232 - connection is provided to allow serial communications with an external
computer as well as interface to a cellular or external modem.
RS-485 - connection is provided.
Ethernet connection can be configured as DHCP or a static IP address. The monitor
is supplied with a copper interface. A fiber optic interface kit can be purchased
using Serveron part # 900-0062-XX.
Modbus or DNP3 connection can be configured over all hardware interfaces
including Ethernet, RS-232, RS-485, and modem. For more information regarding
these protocols, please contact Serveron Technical Support.
An active communication channel is required for Serveron Monitoring Service (SMS) or to enable
Serveron access for remote calibration and troubleshooting. All communications require an authenticated
username and password.
Connections - Power, Sensor and Communication cables
The standard monitor package includes (3) short cables used in conjunction with the Serveron
Junction Box. If longer cables are required, 23 ft cables can be purchased as an option using
Serveron part # 900-0063-XX. Typically these cables are terminated at the junction box terminal
strip that is included with the standard monitor package or at the transformer control cabinet.
If the junction box was not purchased, a terminal strip will be required for cable termination. A
27-position terminal strip is recommended for flexibility of wiring connections. Depending on
the wiring connections used, a larger terminal strip maybe required. See the appendix for the
recommended wiring diagram.
Cable names and part numbers;
Power Cable, (black 3-wire) 610-0179-XX or 610-0182-XX
115 to 230 VAC 15% (50/60Hz)
6A max @ 115 V; 3A max @ 230V
Communications Cable, (gray) 610-0181-XX or 610-0184-XX
Modem
RS-232
RS-485
Auxiliary 12VDC, 1A max. (isolated)
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Sensor Cable, (black) 610-0180-XX or 610-0183-XX
LoadGuide (Transformer Load)
Programmable Relay (NO/NC/C)
Power Relay (NO/NC/C)
(3) 4-20mA inputs (2 used for optional Oil Moisture and
Temperature)
Helium Pressure Switch (optional with regulator)






Figure 7: Serveron Junction Box panel

LoadGuide
The On-line Transformer Monitor LoadGuide can be used to correlate transformer load to
transformer gassing. The LoadGuide sensor consists of a current clamp that is placed over a 0 to
5 amp high or low side CT. It is important that the CT give a good representation of total
transformer load. Transformer load will be displayed on a relative scale with 0 indicating no
load and 100% indicating full load. The standard cable length is 8 ft. Additional cable of 22
AWG or larger can be added to the LoadGuide sensor cable if required.
Oil Moisture and Temperature (optional)
An optional sensor is available to provide oil moisture in parts per million (ppm) or as percent
relative saturation (%RS) and oil temperature (C). Depending on the location of the sensor, the
oil temperature can be representative of top oil temperature. It is recommended the Oil
Moisture and Temperature Sensor be installed on the top valve of the transformer. The
necessary adapters are provided with the moisture sensor to install the moisture sensor at the
Oil Supply Assy. If the moisture sensor will be installed in an alternative location, a reducing
bushing made from black iron, brass, or stainless steel may be required.
Helium Cylinder
The helium gas cylinder should be securely mounted to the On-line Transformer Monitor
mounting stand or some other permanent surface. A mounting bracket that meets all
compressed gas cylinder restraining requirements is provided. Serveron also provides the
necessary 1/8-inch O.D. SS-tubing to connect the helium cylinder to the monitor.
Junction Box
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Ordering Helium
Helium carrier gas is vital to the performance of the chromatograph within the On-Line
Transformer Monitor. Using helium that does not meet the described specifications will
substantially reduce the life of the monitor and void the warranty. See the appendix for
ordering information.

Ordering Stainless Steel Tubing and Required Fittings
Stainless steel tubing is used to connect the monitor to the transformer for circulating the
transformer oil for measurement. The amount of tubing you will need to purchase is based on
the location of your monitor in relation to the valves on your transformer.
Note: Stainless steel is the only material that should be used. The use of any other tubing
material will void the warranty of your monitor.
It is recommended that the tubing between the transformer and the monitor be installed as one
continuous piece, reducing the possibility of oil leaks.
Listed below are items to consider when choosing where to route the tubing to the monitor:
Make sure tubing will not interfere with regular maintenance of the transformer
Avoid long unsupported tubing runs
Route tubing so that it will not be tripped over or damaged by activities in the
vicinity of the transformer
If the length of the oil supply or return path exceeds 20-feet, a 1/4-inch stainless steel
union will have to be purchased and on site at the time of installation
It is recommended that your tubing be secured every 2~4-feet using stainless steel
cable ties or other adequate clamps

Carefully measure the predetermined tubing route from the transformer oil supply port to the
monitor. Take into consideration any corners or other obstacles that may add to the overall
length of tubing. Tubing is typically supplied in 20-foot lengths and will require a union if any
section exceeds 20-feet. Determine the number of 20-foot lengths and unions required for the
installation. If the overall tubing length exceeds 50-feet supply and return contact serveron for
assistance.
Tubing and fittings must be on sight the day of installation. See the appendix for ordering
information.
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Site Checklist
The following is a checklist that will help ensure that all the proper steps have been completed.
Customer Information form filled out and returned to Serveron
A location for mounting the On-Line Transformer Monitor has been identified, and
the monitor mounting stand is secured in place
The transformer oil supply valve (On-Line Transformer Monitor oil supply port) and the
transformer oil return valve (On-Line Transformer Monitor oil return port) have been
selected
Bleed fixture and oil supply fittings installed (additional fittings required if Oil
Moisture sensor is to be installed)
Power is present and available at the installation site for the monitor
Communication is available to the monitor
A cylinder of chromatographic grade helium (99.9999% pure with < 0.2 ppm of H2O)
has been purchased and is on location
A 0-5 Amp CT has been identified for the LoadGuide sensor
All shipped items and optional accessories have been located
Electrical conduit and enclosures have been installed (as required)

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Appendix
Transformer Monitor Dimensions



Figure 8: Overall dimensions
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Concrete Pad Layout

Figure 9: Concrete pad dimensions
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Wire Termination Drawing

User
Defined
User
Defined
LoadGuide (Brown)
Input (White/Black/BRN)
Input (White/Orange)
Input (White/Violet)
+24vdc (White)
+24vdc (Orange)
+24vdc (Violet)
SGND (Black)
GND (White/Red)
AGND (Blue)
Helium NC (Red)
LoadGuide
COM(White/Yellow)
NO(Green)
NC(Grey)
COM (Yellow)
Programmable
Relay
4-20mA Input Channel 3
4-20mA Input Channel 1
4-20mA Input Channel 2
TXD(Yellow)
NO(White/Green)
NC(White/Grey) Power
Relay
He Pressure Switch(optional)
DCD(White/Violet)
CTS(White/Green)
RTS(Green)
GND(White/Black)
DTR(Grey)
RI(White/Red)
DSR(WhiteGrey)
RXD(White/Yellow)
LINE (Brown)
TIP(White/Blue)
RING (Blue)
GND(White/Black/BRN)
RCVB (+) (Orange)
RCVA (-) (White/Orange)
TXB (+) (Brown)
TXA (-) (White/Brown)
+12V (Red)
12V GND (Black)
NEUTRAL (Blue)
EARTH GND (Green/Yellow)
Sensor Cable
White/Blue -
Not Connected
White/Brown -
Not Connected
White/Black -
Not Connected
RS232
RS485
12V@1A
Internal Modem
Communication Cable
White - Not Used
Violet - Not Used
F
r
o
m

A
n
a
l
y
z
e
r
Sensor Cable (black)
PN #610-0180-00 (3.5ft)
PN # 610-0183-00 (23ft)
Communication Cable (gray)
PN # 610-0181-00 (3.5ft)
PN # 610-0184-00 (23ft)
AC Power Cable (black 3-wire)
PN # 610-0179-00 (2ft)
PN # 610-0182-00 (23ft)
Input/Outputs
Communications
AUX 12VDC Output
AC Power
3
1
4
2
5
1
9
10
11
21
20
19
18
17
16
15
14
26
25
24
23
27
12
6
7
8
9
10
11
13
22
Notes:


Figure 10: Wire termination drawing
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Helium Specification and Ordering Information
Helium Specification:
99.9999% pure, Chromatographic or Research Grade
NO MORE than 0.2ppm H2O
Cylinder Size:
49.6-liter water capacity
9 inches x 60 inches including cap
Depending on vendor,
cylinder size is indicated
by:
300, 049, 49, 1L, A, K, T or UT
Cylinder Material: High-pressure steel
Cylinder Valve Type: CGA 580
Table 8: Helium specification and ordering information
Use of helium other than 99.9999% pure research grade or chromatographic
grade with less than 0.2-ppm H2O content will greatly decrease the life of the
monitor system components and VOID the warranty.

Helium Suppliers

(800) 772-9247 www.praxair.com
When ordering, please specify part number HE 6.0 RS T.

(323) 568-2201 www.airgas.com
When ordering, please specify part number HER 300-CT.
Table 9: Helium suppliers
On-Line Transformer Monitor Site Preparation Guide 810-1647-01 Rev C
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Tubing Specification and Ordering Information
Specification:
1/4-inch OD x 0.028 (or 0.035) wall T316
seamless steel tubing.
Order Information: Purchase in 20-foot lengths
Table 10: Tubing specification and ordering information
Contact tubing suppliers for tube unions.

Stainless steel is the only material that should be with the monitor; the
use of any other tubing material will VOID the warranty of your
monitor.
Tubing Suppliers

www.swagelok.com
See website for local sales contact number
Table 11: Tubing suppliers
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Shipping Containers


Figure 11: Shipping containers