Documente Academic
Documente Profesional
Documente Cultură
XP98 XRO
This information is only to assist and advise you on current technical knowledge and is given without obligation or liability.
All trade and patent rights should be observed. All rights reserved. Data obtained from extruded shapes material.
TECAPEEK- Ensinger Industries Inc.
PEEK - Victrex
CLASSIX - Invibio
T
E
C
A
P
E
E
K
M
e
d
i
c
a
l
M
a
t
e
r
i
a
l
s
TECAPEEK
Medical Materials
TECAPEEK
high
performance polymer
has successfully
replaced glass, stainless
steel and titanium in a
growing range of
medical applications.
The materials
exceptional combination
of properties allow
engineers and
designers the ability
to create cost-effective,
innovative parts that
exhibit outstanding
wear, heat, electrical
and chemical
resistance.
The TECAPEEK
family
of materials for medical
applications are:
The TECAPEEK
XP98
TECAPEEK
CLASSIX
XRO
TECAPEEK
MT CF 30
TECAPEEK
MT
TECAPEEK
TECAPEEK
CLASSIX
D638
D638
D638
D638
D790
D790
D695
D3846
D256
D785
-
-
-
D648
-
-
D696
C177
UL94
D149
D257
D257
ohm-cm
ohm/square
V/mil
4.9x10
16
1x10
16
190
10
16
10
16
200
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
psi
psi
%
%
psi
psi
psi
psi
ft-lbs/in
-
psi fpm
-
-
F
F
in/in/F
Btu-in/hr-ft-F
-
14,000
522,100
4.9
50
27700
530,000
17,100
7,600
1.55
M99
170,000
-
0.18
320
500
644
2.6x10
-5
1.7
V-O
320
500
644
2.6x10
-5
-
V-O
320
500
644
2.6x10
-5
-
-
-
500
644
-
-
-
600
500
644
0.8x10
-5
6.37
V-O
600
500
644
0.8x10
-5
-
-
-
500
644
-
-
-
0.0477
1.3
0.1
0.5
13,775
435,000
-
25
27,000
595,000
16,900
7,500
1.2
M99
-
-
-
27,000
1,885,400
-
1.1
46,100
1,850,000
34,800
14,100
0.9
M107
385,000
-
0.22
13,775
430,000
-
25
27,000
609,000
16,900
7,500
1.2
M99
-
-
-
11,600
725,000
-
2
-
580,000
-
-
-
-
-
-
-
21,960
1,280,000
-
1.5
32,610
1,500,000
25,694
13,000
0.69
M97
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
TECAPEEK grades are characterized by high strength, extreme resistance to hydrolysis and resistance to
ionizing radiation. All conventional sterilization methods are compatible. The above medical grades are
supported with biocompatibility testing to the ISO10993 matrix to support their use in contact with blood and
tissue for 24 hours or less. Additionally, Ensinger is an authorized converter for Invibios PEEKClassix
resin. PEEK Classix is tested by resin lot to support contact with the patient for up to 30 days.
TECAPEEK MT
Offered in colors and in natural for the purposes of
instrument identification, or for use in setting up the
equipment in preparation for machining Invibio
PEEK Optima implants. The machining properties
are the same, but the colored rod will eliminate the
possibility of mixing the set-up parts with the actual
implant parts.
Application showing the use of TECAPEEK in an
endoscopic surgical device.
TECAPEEK XP98 and MT CF30
Both grades are reinforced with 30% carbon fiber and differentiated by their processing methods.
Plastics as well as carbon fiber are radiolucent which make these materials ideal for the higher
modulus requirement of target devices for internal fixation bone trauma nails and plates. Both
materials are offered in standard shapes with TECAPEEK XP98 also available as a neat net shape
and TECAPEEK MT CF30 as an injection molded part by Ensinger Putnam Precision Molding.
TECAPEEK Classix and Classix XRO-20 Radio Opaque
These materials are offered for extended time contact with the patient and are tested by resin lot
with an additional cytotoxicity test by extrusion lot. A typical extended contact application would be
temporary dental implants. Since plastics are typically transparent to X-rays, the XRO formulation
allows oral surgeons to see the orientation of the temporary abutment by reflecting the X-rays, thus
making the part visible.
MRI Imaging and Artifact Concerns
Ensinger has tested various filled TECAPEEK
grades to determine issue of image artifacts
when used as components within and just
outside MRI coils. A data base of image testing
results are available for discussion for these
grades as well as other Ensinger TECA-grades.
Processing
Ensinger Inc. is unique in offering extrusion,
compression molding and injection molding
processes for our proprietary line of
TECAPEEK and other medical grade
materials. TECAPEEK shapes are extruded
at our facilities in Nufringen, Germany as
well as Washington, Pennsylvania. Ensinger
Special Polymers compression molds basic
and custom near net shapes in Houston,
Texas. Ensinger Putnam Precision Molding
offers molding services for high end
thermoplastic resins, and has been an end
point for process conversion of higher
volume application requirements that
evolved from lower volume machined
clinical trials and initial product launches.
TECAPEEK grades are available in
standard, custom near net shapes and
finished molded parts. One material for
many processes provides more flexibility
for scale up without a formal material
change.
TECAPEEKClassixXRO
Radio Opaque materials are
clearly visible on X-rays.
TECAPEEK
Medical Materials
TECAPEEK MT
TECAPEEK