Corrosion Protection Systems

P R O T E G O L

UR-Coating 32-55 TD
Solvent-free, brush and 1-component airless spray able
Two-component polyurethane coating compound
Date of issue 01/2008

TIB Chemicals AG | Muelheimer Strasse 16 -22 | 68219 Mannheim | P. O. Box 81 02 20 | 68202 Mannheim
Phone +49 621 8901-812 | Fax +49 621 8901-902 | info.protegol@tib-chemicals.com | www.tib-chemicals.com

This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any advice we may have failed to give.
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.

1/4
Description

Solvent-free two-component polyurethane coating
compound.
After mixing the product is applied by 1-component
airless spraying and can be also applied by brush.
PROTEGOL

UR 32-55 TD is used whenever a

prolonged pot life and a thinner viscosity than that of
PROTEGOL

UR 32-55 L is required.
PROTEGOL

UR 32-55 TD fulfils the requirements

of DIN EN 10290 for a temperature range from
20C to +80C.

Uses

Supplementary product for PROTEGOL

UR 32-
55 for brush / 1-component spray application
Repair of defective areas and mechanical
damages
Pre-brushing of parts with complicated design
Coating of welded field joints with factory coated
steel pipes
Coating of valves and fittings

Benefits

good corrosion protection
abrasion resistant
impact resistant
high chemical resistance
fulfils DIN EN 10290

Product Data

The following data were determined at +20 C unless
otherwise stated:

Type internally plasticized two-
component material

Base PUR

Solvents None

Volume solids 100 %

Consistency
Comp. A liquid
Comp. B liquid

Density
Comp. A 1,57 g/cm
Comp. B 1,24 g/cm
Comp. A + B 1,49 g/cm

Mixing ratio
Comp. A : B 3 : 1 parts by weight

Application method brush

Application thickness 0,4 mm per operation on vertical
surfaces

Application temp. Substrate between 10 C and 30 C
Material between 15 C and 25 C

Pot life 15C
20C
30C
25 min.
20 min.
15 min

Application method Airless spray

Minimum thickness 500 m

Max. coating thickness per
operation
800 m

Equipment High efficient airless pump with a
delivery rate of about 10 l / min and
a possible pressure ratio of about
66:1, hose diameter 3/8 inch.

Spray tip nozzle orifice 0.021 - 0.026

Nozzle pressure 200 240 bar typically

Pot life 20C 20 min

Waiting periods between
applications
depending on temperature between
2-22 hours (see page 3)

Curing time


Touch dry
Stackable

After approx. 6 hours
After approx. 16 hours

Full mechanical and
chemical load
After one week

Service temperature limits
without simultaneous
mechanical stress
- 20C to 80C up to 110C for
short-term periods (without
temperature gradient to the
substrate)





Corrosion Protection Systems

P R O T E G O L

UR-Coating 32-55 TD
Solvent-free, brush and 1-component airless spray able
Two-component polyurethane coating compound
Date of issue 01/2008

TIB Chemicals AG | Muelheimer Strasse 16 -22 | 68219 Mannheim | P. O. Box 81 02 20 | 68202 Mannheim
Phone +49 621 8901-812 | Fax +49 621 8901-902 | info.protegol@tib-chemicals.com | www.tib-chemicals.com

This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any advice we may have failed to give.
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.

2/4
Shore D
acc. to DIN 53 505
70 + 5 *

Cleaning material Solvent B or Solvent G
Adhesion test
(Pull-off method)
according to EN 10 290
at 23C
15 MPa

Cathodic Dispondment
according to EN 10 290
After 28d, at 23C
4,7 mm

Specific electrical insulation
resistance
according to EN 10 290
After 100 d, at 23C
1,3 + 10
+10
m
2

Thermal Ageing
(Adhesion test)
according to EN 10 290
After 100 d at 100C
6 N/mm
2

Flexibility
according to EN 10 290
At 23C
Fulfils requirements

Elongation
according to EN 10 290
11%

Maximum impact energy
according to EN 10 290
at 23 C
8 J/mm

* after the coating has fully reacted and cured

Colours

Black and other

Coverage

Approx. 1,50 kg / mm dft. / m (theoretical value)

Packaging

13,3 kg twin pack
2.0 kg twin packs, 10 x 2 kgs per carton
0.5 kg twin packs, 45 x 0.5 kgs per carton

Storage

In a cool and dry place, approx. 12 month in tightly
closed original packs. When stored below 0C Comp.
B may partly crystallize. In this case warm up to
approx. 25C in an oven or by oil bath (do not use
water bath as Comp. B is sensitive to moisture ! ) in
order to solve the crystals. Comp. B with crystals
should not be used since the presence of crystals
interferes the curing process.

Storage and Transport Data

Flash point RID/ADR ICAO/IATA-DGR
PROTEGOL

32-55 TD
Comp. A > 100 C
Comp. B > 220 C
Solvent B appr. 28 C cl. 3/fig. 31 c cl. 3/ UN 1263/ III
Solvent G appr. 7 C cl. 3/fig. 5 b cl. 3/UN 1263/III

Application

Substrate

The steel surfaces to be coated must be dry, clean,
free from dust, have a good key and be free from all
matter acting as release agents (e.g. oil, grease, old
paint etc.). In order to obtain the necessary
conditions, suitable substrate preparation methods
such as blasting must be used.

Steel surfaces must be abrasive blast clean to near
white (degree of cleanliness according to DIN EN
ISO 12944-4 at least Sa 2 ). The first coating must
be applied immediately after blast cleaning. Later
application of the base coat is only permissible if the
original degree of cleanliness has been maintained.

The constructional design of steel and iron shall
comply to DIN 28051 and DIN 28053 or to VDI
guideline 2532.
The surface profile shall range between 50 and 70
m. The blasting material shall be angled-shot.

Coating

Ensure that the temperature of the substrate is at
least 3 C above the dew point to avoid conden-
sation. The dew point can be determined with a
suitable dew point mirror.

Mixing

Both components should be stored at 20-25C which




Corrosion Protection Systems

P R O T E G O L

UR-Coating 32-55 TD
Solvent-free, brush and 1-component airless spray able
Two-component polyurethane coating compound
Date of issue 01/2008

TIB Chemicals AG | Muelheimer Strasse 16 -22 | 68219 Mannheim | P. O. Box 81 02 20 | 68202 Mannheim
Phone +49 621 8901-812 | Fax +49 621 8901-902 | info.protegol@tib-chemicals.com | www.tib-chemicals.com

This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any advice we may have failed to give.
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.

3/4
will make application easier at lower temperatures
whereas at high summer temperatures the drums
shall be stored in a cool place. Thoroughly mix both
components which are supplied in containers
matched according to their mixing ratio at the
indicated mixing ratio with a slow-speed stirrer (e.g. a
drill fitted with a stirring paddle running at approx.
400 rpm) or manually. Care should be taken to mix in
the material sticking to the walls of the container.
Therefore, transfer the mixture to a larger, clean
vessel, all material sticking to the walls of the original
vessel being scraped off with a palette knife, and
being added with renewed stirring.


Application by brush

Once PROTEGOL

32-55 TD is homogeneously
mixed it may be applied by brush up to 0,4 mm dry
film thickness per operation.

In order to repair defective areas in a PROTEGOL

32-55 coating the repair area shall be roughened.
For the coating of complicatedly shaped components
PROTEGOL

32-55 TD is applied by brush or trowel

in several consecutive layers until the dry film
thickness of the factory-applied coating has been
reached.

Application Airless spray

Put the pump immediately after mixing direct in the
mixing vessel and start spray application. Take care
that after every 15 to 20 minutes this vessel have to
be changed to avoid that reacted material flow into
the pump. After every interruption the pump, the
hose and the pistol have to be cleaned with
Solvent D or B.

To ensure a good spray result the material
temperature in the spray gun have to be 20C
minimum, this is the reason why we recommend the
usage of a flow heater on the high pressure side of
the airless pump.



High voltage holiday tests can be carried out after
approx. 16 hours. The voltage may be up to 10.000
volt per mm coating thickness. The high voltage
holiday test can, of course, only be carried out if the
material has been applied without any air trapping.
Therefore it is advisable to take this into
consideration already during the mixing process.
Relative humidity during application of the coating
must be < 80 %. (In case the relative humidity is
higher, then please ask for our special technical
advice.)


Waiting Periods

The waiting period between applications depends on
temperature and coating thickness. The previous
coating should still be slightly tacky. The seams of
cured coating areas shall be roughened to provide
good adhesion.
The surface must be dry and free of dust and grease
.
Subsequent coatings should be applied within :

At 10C earliest after 22 hours
latest after 48 hours
At 20C earliest after 6 hours
latest after 36 hours
At 30C earliest after 4 hours
latest after 24 hours
At 40C earliest after 2 hours
latest after 16 hours


Maintenance of tools

Immediately after use all instruments should be
cleaned with Solvent B or G.













Corrosion Protection Systems

P R O T E G O L

UR-Coating 32-55 TD
Solvent-free, brush and 1-component airless spray able
Two-component polyurethane coating compound
Date of issue 01/2008

TIB Chemicals AG | Muelheimer Strasse 16 -22 | 68219 Mannheim | P. O. Box 81 02 20 | 68202 Mannheim
Phone +49 621 8901-812 | Fax +49 621 8901-902 | info.protegol@tib-chemicals.com | www.tib-chemicals.com

This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any advice we may have failed to give.
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.

4/4
Health and Safety

Although PROTEGOL

32-55 TD is solvent-free it
may, if applied at elevated temperatures, develop
vapours which may cause irritation to the respiratory
system and skin. It must be ensured by suitable
measures such as continuous ventilation,
mechanical extraction or respiratory protection that
such vapours are not inhaled. Therefore we
recommend to wear filter or fresh air masks.

In confined spaces provide for sufficient ventilation
and respiratory protection.

The health and safety precautions marked on the
drums shall be strictly observed !

The unprotected skin should not be allowed to come
in contact with Component A and B. If any of the
material has accidentally splashed onto the skin, the
affected area should immediately be washed
thoroughly with warm soapy water or better with
warm non-alkaline cleaners (e.g. Lutrol E 400,
BASF). Clean again thoroughly with soap.

When using PROTEGOL

32-55 TD all safety

precautions applicable to handling polyurethane
resins and their hardeners must be observed. They
are listed in the Merkblatt fr den Umgang mit
Isocyanaten (Instructions for handling isocyanates)
which is available on request.
















In addition, the health and safety precautions
mentioned in our Material Safety Data Sheets as well
as any regulations valid in the respective country
should be observed.

According to the regulations on dangerous
substances Component A and B of PROTEGOL

32-
55 TD as well as Solvents B and G are liable to
danger identification.