Dismantle Tank Procedure Rev A

PAGE
1 of 17

PROJECT : TANK FACILITY UPGRADE, BANGKO GS
DOCUMENT TITLE : DISMANTLE TANK PROCEDURE
DOCUMENT NO. : ME - GSBGKO - TFU - QC - 001

REV

DATE

PURPOSE
PREPARED BY : CHECKED BY : APPROVED
TIMAS SUPLINDO PT. CPI
NAME NAME NAME DATE
A 18-Feb-13 Issued For Information DK DS

TABLE OF CONTENT

Cover 1
Tabulation of revision page 2
Table of content 3
1. General 4
1.1
1.2
1.3
1.4
1.5
Scope
Applicable References
Equipment & Material
Man Power 5
Safety

2.1 Dismantle Tank Procedure 6
2.1.1 Sequence for Execution Work

2.2 Cleaning The Tank 6

3.1 Dismantle Roof 7

4.1 Dismantle of Shell Plate 9

5.1 Dismantle of Bottom Plate 10

6.1 Attachment 11

6.2 Load Chart 13

TANK FACILITY UPGRADE, BANGKO GS
DISMANTLE TANK PROCEDURE
Doc. No :
ME - GSBGKO - TFU - QC - 001
Discipline :
QC
Rev. :
A
Status :
A
Date :
18-Feb-13
Page :
3 of 17
TOTAL OR PARTIAL REPRODUCTION AND/OR UTLIZATION OF THIS DOCUMENT ARE FORBIDDEN
WITHOUT PRIOR WRITTEN AUTHORIZATION OF THE OWNER

TANK FACILITY UPGRADE BANGKO GS

Doc No :
ME GSBGKO TFU QC - 001
Discipline
: QC
Rev :
A
Status :
A
Date :
18-02-2013
Page :
4 of 17
TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN

1.1. Scope

This procedure covers the requirement for replacement of storage tanks. It
also includes dismantlement of existing roofs, rafters, columns, shells, and
bottom.

1.2. Applicable References

API standard 650, 10
th
Edition, Welded Steel Storage Tank for Oil Storage API
standard 653, Tank Inspection, Repair, Alteration, and Re-
Construction
Specification TR-06. Replacement of Welded Steel Cone Roof

Specification EMS-A-100, Engineering Document and Requirements

1.3. Equipment and Material

Equipment for roof removal or dismantling of roof plate that necessary

1. Cutting Torch and appurtenances

2. Flashback Arrestor

3. Drilling Machine

4. Oxygen Bottle

5. LPG Bottle

6. Grinding Machine & Grinding/Cutting Disk

7. Mobile Crane 100 tons

8. Wire Sling, Shackles, Swivel, Clamp, Wrench


Doc No :
Discipline
: QC
Rev :
A
Status :
A
Date :
18-02-2013
Page :
5 of 17

9. Rigid Scaffold if necessary

10.Gas Detector if necessary

11.Wood Plank, Plywood

12. Platform Temporary

1.4. Man Power

Man Power for Roof Removal or Dismantling of Roof Plate shall be qualified
and experience, such as :
1. Tank Supervisor

2. Tank Foreman

3. Rigging Foreman

4. Rigger

5. Scaffolder

6. Fitter

1.5. Safety

1.5.1 Contractor shall verify that roof is safe to work on at all times.

Contractor shall provide and use planking to support the weight of
personnel working on top the roof. Contractors personnel shall not stand
and walk on existing steel roof at any time.
1.5.2 In area of work, the contractor shall use a minimum of one 4x8x3/4
sheet of plywood or three 2x12x10 long planks side by side for every
two men in the area. It shall be the contractors responsibility to see
that


DISMNATLE TANK PROCEDURE
Doc No :
Discipline
: QC
Rev :
A
Status :
A
Date :
18-02-2013
Page :
6 of 17

each of piece of planking is laid to bear on at least two adjacent roof rafters.

1.5.3 Contractor shall provide at all times a planked walkway from work areas
to stairway access. The walkway shall be 4x8x3/4 plywood or three
2x12 planks laid side by side. Plywood or planks are to be lapped 4 inches
and nailed together at ends.

2.1. Dismantle Procedure Tank T-03

2.1.1. Sequence for execution work Tank

Site preparation work :

The electric / Instrumentation system disconnected
Checking all existing pipe was dismantling and blinded
Open all Man hole /Nozzle ( Roof , shell )
Gas freeing
Tank cleaning and flushing
Entrance permit ,Hot permit
Setting equipment , Generator , rectifier panel distribution
Safety orientation , Confined space ,etc .

2.2. Cleaning the Tank

Site preparation work and process :

2.2.1. Arrange for disposal of sludge.

2.2.2. Select appropriate personal protective equipment . If fress air
respiratory equipment is used , ensure that worker do not remove masks while in the tank
because of discomfort .
2.2.3. Execute entry permit if tests results and tank conditions are acceptable and
condition are safe for entry , ignition sources have been controlled , no lightning storms are
threatening ,and the intergrity of the tank is satisfactory .


Doc No :
Discipline
: QC
Rev :
A
Status :
A
Date :
18-02-2013
Page :
7 of 17

2.2.4. Atmospheric testing should continue periodically ,such as at the start of each
work day , at shift change ,and during the shift as conditions change due to temperature
increase , agitation of sludge, leaking tank bottom exposed ,piping leaks , hydrocarbon
absorbed in roof, etc .
2.2.5. If the tank has side manholes , consider the use of a water hose stream to start
cleaning from out Side the tank . The employer shall determine the personal
protective equipment and vavor concentration at wiworkers may safely begin
cleaning the tank from outside the man way without entering the tank .Ensure
that hose nozzles are electrical bonded to the tank .Such cleaning may require and
entry permit if personnel must break the plan of the manway .
Remove loose sludge , scrape or hydro blast those internal to be required
When necessary ,enter the tank and wash and remove waste materials .A
vacuum truck may assist in this .
Tank nozzles , coulomn ,are cafable of trapping hydrocarbons and should
be cleaned .
Be alert to leaking tank bottom with entrapped product .
Clean areas above the inside tank and waste materials should be removed.
Ensure contiuous ventilation throughout the cleaning process.
Maintain control over potential ignition sources.
In warm climates , monitor workers for heat stress.

3.1. Dismantle of Roof Plate

Dismantling of roof plate shall include dismantling roof rafter and top angle .
Generally dismantle work shall follow the opposite quarter system means when roof
dismantling of quarter completely executed next dismantling must be the opposite quarter
or two team work at the same time on both opposite quarter .
The following initial step shall be fulfilled prior to execution of the dismantling work :


Doc No :
Discipline
: QC
Rev :
A
Status :
A
Date :
18-02-2013
Page :
8 of 17

Hot permit must be issued because several hot cutting work shall be conducted
Working highly shall be executor training course before execution started and
permit must be issued by client owner ( HSE dept.).
Intall riggid scaffold around the out side of top to down bottom shell
circumferenc approx. 4-0( 1.2 m) below top angle .Install riggid scaffold conducted
by scaffolder.
Lifting Temporary Platform on roof plate as per drawing. Temporary Platform will be
use for standing place when cutting a roof plate.
Inspect the roof condition to verify that the roof is safe to work on at all times
and above / below roof by cold cut a window on roof plate to check the
availability of flammable crude oil in storage tank and freeing gas.
This dismantling work shall be equipped the following equipment and tools

- Crane 100 Tons capacity

- All lifting tools and handling appurtenances (Swl sling , shackle ,clamp ,spreader
bar,etc )
- Safety cables are reeve to blank nuts attached around circumference

- Riggid scaffold ( Bracket standard ) around top shell circumferential of tank

- Cutting devices (oxy-acetylene )

- Two plies of three Planks 3/4 thick or plywood sheets 3/4 thick for support the

workers on existing roof plate .

Coordinate the sequence of work with other work team

When the preparation completely finished and safe for working on ,dismantling
of roof shall be executed and sequenced as follow :
Remove all tank appurtenances attached on the roof plate.This step shall be directed
and supervised by COMPANY Representative officer. Dismantling proses shall be started
from centre of roof to the peripheral of roof .
1. Remove the weld deposits or cut the roof plate nearby the weld joint .

2. Fit the lifting or handling device ( Clamp , shackle , Sling , Etc ) and prepare the sling
and sprider bar for lifting plate .
3. Drawn the plate location of the boom of crane coverage area .


Doc No :
Discipline
: QC
Rev :
A
Status :
A
Date :
18-02-2013
Page :
9 of 17

4. Take the plate down and transport to cutting area where the plates shall be cut to
standard size
5. When quadrant completely , the team must move from the opposite quadrant.

6. When all roof plates have completely removed , install 3 position of guy lines which
shall connect the centre coulomn to intermediste coulomn away from rafter shal
be removed. Following the center coulomn after all inner rafter completely removed .
7. Inner intermediate roof rafter shall be removed in second step .Left one rafter at
each corner of inner girder.Install guy lines that connect two innercoulomns to
next two coulomn at intermediate coulomns circle of coulomn girder where the
inner shall be dismantled .Repeated this step until all inner coulomns and girders and
attached rafter completely removed .
8. Same step shall be used when excecute outer intermediate rafter ,
intermediate coulomn-girder and finally outer rafters and coulomns-girders .
9. Dismantled rafters , girders and coulomns are taken down to the bottom inside
tank and step by step transported out side the tank to the storage area through
the door sheet or upper shell before shell be dismantled .

4.1. Dismantling of Shell plate Tank

Shell plate dismantle after Roof plate ,rafter ,coulomn ,girder , have completely
removed ,It must be on the upper Shell to lower Shell as dismantling sequences . Before
Shell activities are started . All Tank appurtenances attached on the shell plate shall be
removed carefully and stored include tools Instruments and accessories .
The following step dismantling of Shell plate shall be execute and sequenced as
follow :
1. Dismantling proses shall be started from upper shell plate to lower of shell plate .

2. Install riggid scaffold ( bracket standard ) around shell plate circumference approx
every range 1,8 metres and weld bracket clip for hanger of riggid scaffold beginning


Doc No :
Discipline
: QC
Rev :
A
Status :
A
Date :
18-02-2013
Page :
10 of 17

from upper Shell to lower shell course with layer by layer every segment of shell
circumference .
3. Fit lifting or handling device ( Vertical clamp ,Spreader bar Shackle , Sling belt or
wire sling , wire rope , ).
4. Set up position lifting Crane for lift shell and hanging boom of Crane while prosess
cutting start .
5. Remove the weld deposit or cut at position welding seam joint as partial segment
per segment by cutting flame .
6. Remove shell by lifting Crane after prosess cutting finished for segment by segment
on circumference of shell plate to storage yard and the same event .
7. Continue prosess cutting and lifting at regular position step by step until to lower
shell finished .

5.1. Dismantling of Bottom plate Tank

Bottom plate may be dismantled at same time with dismantling work of roof plate .
But have to be finish after roof rafters and coulomn removal shall be sarted.As described
above the removal of bottom plate shall be coordinate with roof plate dismantling
sequence . It must be done on the opposite quadrant against the roof plate dismantling
activities .Before bottom activities are started all attached of apputunances on the bottom
plate shallbe removed carefully and storage .
Remove filled weld deposit or cut nearby the filled weld joint segment by segment as
arranged Bottom existing and finally transport bottom plate in the sequence as
described above to storage Area and cut as per requirement .


Doc No :
Discipline
: QC
Rev :
A
Status :
A
Date :
18-02-2013
Page :
11 of 17

6.1. Attachment

Figure 1. Assesment Site


Doc No :
Discipline
: QC
Rev :
A
Status :
A
Date :
18-02-2013
Page :
12 of 17

6.1.2. Assessment

Do assessment for make sure the metodh, equipments,and tools can be aplied on Site.

Figure 2. Lay Out


Doc No :
Discipline
: QC
Rev :
A
Status :
A
Date :
18-02-2013

Page :
13 of 17

6.2 Load Chart
A
Dale:

"

..
TANK FACILITY UPGRADE- BANGKO GS


Doc No:
ME- GSBGKO- TFU- QC- 001
Discipline:
QC
Rev:
18-02-2013

Page:
14 of 17

TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THI8 DOCUMENT ARE FORBIDDEN WITHOUT PRIOR
WRITIEN AUTHORIZATION OF THE OWNER

KATO NK-1000

e
...
W
,_
.
.
.
.
n
..
b
.
.
a
_
t
,_.

-.

..

..

..

..
..
1$

I
11

,, fj
( ml
..

"

.. .. ..
\\,...-iwc r.ltu:r (ml
ft111\ft' 'Mit:l"hu cbts Mt trll:iuclt t h.: deft ._-,_n boom and jh

-----........._UCHIMIYA
NK-1000 PAGE020F05

A
Dale:



Doc No:
Discipline:
QC
Rev:
18-02-2013

Page:
15 of 17


KATO NK-1000

-----........_UCHIMIVA
NK-1000 PAGE030F05

A
Dale:



Doc No:
Discipline:
QC
Rev:
18-02-2013

Page:
16 of 17


KATO NK-1000

-----........_UCHIMIVA
NK-1000 PAGE040F05

A
Dale:

... .......,...........
........
.. ....
.. .. ..
...
.
...
...
...
.....
............ .....-.,........................................


Doc No:
Discipline:
QC
Rev:
18-02-2013

Page:
17 of 17


KATO NK-1000
100t
lr to n.s4 Uwo 14-'ld chAn
'--'.._.I --...........,_.................u..llllftnft .,_
.................u.........................................
'w---...._....., ...... _,.,.
_.......,.._..._._.,......_

.,...,.....,.a:::n.. ......... w ...._..., .. ._.
.\._.
.....lllbl,.....d.ll...... ,_.._ ...,

..... W..IIaf:i.........dldi,_.........WI ......
. .
..
.
.
..
..
.
.
..,
.
.
.. . . . Jill a.uu......... ...

.. " .., .. ......... _ . ... a .
..._ ..n...,...,-.,.._..., ..._.._..,._.."""........,..........
........ n.-..........,..........._..
...,,......................................-t....................
.._ .... ..................T.-a.,. . -..laa ....W ....._...,_
.,..,
...
.
.
.
.
.."""" . . ._.,..... h. lb ........................ ...

----......._ UCHIMIYA
NK-1000 PAGE050F05

Dismantle Tank Procedure Rev A

Încărcat de

Informații document

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

Dismantle Tank Procedure Rev A

Încărcat de

Drepturi de autor:

Formate disponibile

PAGE

S-ar putea să vă placă și