By Dr. S. C. Maiti NITHE Target 28-Day Compressive Strength of Concrete = f ck + 1.65 x Standard Deviation f ck = Characteristic strength of concrete NITHE CHARACTERISTICS OF MATERIALS Cement OPC 43 grade Fly Ash Conforming to Part1 of IS 3812 (Fineness : 320 m 2 /kg, min. Lime Reactivity : 4.5 N/mm 2 , min. Loss of ignition : 5%, max) Superplasticizer Normal or retarding type (as required) Satisfying the requirements of IS 9103 (approx. 1% by wt of cement) NITHE AGGREGATES Coarse Aggregate : 10 mm, 20 mm, 40 mm max. size Fine Aggregate : Zone II Grading (Natural or crushed stone) Silt Content : 3% by weight, max. (natural sand) Silt Content : 15% by weight, max. (crushed stone) NITHE SUGGESTED STANDARD DEVIATION VALUES (As per IS 456) For Good Quality Control 5.0 M 30 M 35 M 40 M 45 M50 M 55 4.0 M 20 M 25 3.5 M 10 M15 Standard Deviation Value (N/mm 2 ) Grade of Concrete NITHE WATER CEMENTITIOUS MATERIALS RATIO W ratio to be estimated from Fig. 1, for the target 28- C+F day compressive strength of concrete NITHE 53 47 42 37 33 29 27 0 20 40 60 0.20 0.30 0.35 0.40 0.45 0.50 0.55 0.60 W/C+F (by wt.) 2 8 - d a y
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M P a TYPICAL RELATIONSHIP BEWTEEN W/C+F AND 28- DAY COMPRESSIVE STRENGTH OF SUPERPLASTICISED FLYASH CONCRETE Fig. 1 NITHE WORKABILITY OF CONCRETE (i) Medium : 50 60 mm slump (ii) High : 80 100 mm slump NITHE ESTIMATION OF MIXING WATER AND SAND CONTENT (For sand grading: Zone II & crushed rock coarse aggregate**) 30 35 40 Sand content*, % 190 200 210 80-100 180 190 200 50-60 40 mm 20 mm 10 mm Max. size of aggregate Slump, mm * For sand of grading Zone I, (+) 1.5% sand For grading Zone III, (-) 1.5% sand ** For rounded aggregate, the water requirement will be (-) 10 l/m 3 of concrete NITHE FINE AGGREGATE GRADINGS (% passing) 0-15 0-10 0-10 0-10 150 micron 15-50 12-40 8-30 5-20 300 micron 80-100 60-79 35-59 15-34 600 micron 90-100 75-100 55-90 30-70 1.18 mm 95-100 85-100 75-100 60-95 2.36 mm 95-100 90-100 90-100 90-100 4.75 mm 100 100 100 100 10 mm Grading Zone IV Grading Zone III Grading Zone II Grading Zone I IS Sieve Designation Note 1: For crushed stone sand, the permissible limit on 150 micron is increased to 20%. Note 2: Fine aggregate conforming to Grading Zone IV should not be used in reinforced concrete, unless tests ascertain the suitability of proposed mix proportions. NITHE FLY ASH CONTENT Recommended replacement (% by wt.) : 15-25% 15-20% for good quality of fly ash: i. Fineness : 320-400 m 2 /kg ii. L.R. : 4.5-5.0 MPa 21-25% for very good quality of fly ash: i. Fineness : > 400 m 2 /kg ii. L.R. : > 5.0 MPa NITHE TYPICAL GRADING OF CRUSHED SAND (CRUSHED STONE AGGREGATE) (IS: 383) 0-10 12-40 60-79 75-100 85-100 90-100 Grading Zone III 12.0 75 micron 0-10 21.4* 150 micron 8-30 31.8 300 micron 35-59 49.8 600 micron 55-90 66.2 1.18 mm 75-100 90.4 2.36 mm 90-100 99.2 4.75 mm Grading Zone II % passing IS Sieve Size * IS: 383 permits upto 20% passing through 150 micron sieve NITHE DURABILITY REQUIREMENT (As per IS 456) (For 20 mm MSA) M 40 0.40 360 M 25 0.40 280 Extreme 5 M 35 0.45 340 M 20 0.45 260 Very severe 4 M 30 0.45 320 M 20 0.50 250 Severe 3 M 25 0.50 300 M 15 0.60 240 Moderate 2 M 20 0.55 300 - 0.60 220 Mild 1 Minimum Grade of Concrete Minimum Free Water Cement Ratio Minimum Cement Content kg/m 3 Minimum Grade of Concrete Minimum Free Water Cement Ratio Minimum Cement Content kg/m 3 Reinforced Concrete Plain Concrete Exposure S. No. For 10 mm MSA + 40 kg/m 3 For 40 mm MSA - 30 kg/m 3 NITHE AIR CONTENT OF CONCRETE 3.0 10 2.0 20 1.0 40 Entrapped Air (%) Max. size of aggregate (mm) NITHE ESTIMATION OF SAND CONTENT AND COARSE AGGREGATE CONTENT, KG PER CUBIC METER OF CONCRETE V-Vol. of air = W + C + Quantity of Fly Ash + Quantity of Sand X 1 S c Sp. Gr. of Fly Ash p x sp. gr. of sand 1000 V-Vol. of air = W + C + Quantity of Fly Ash + Quantity of coarse aggregate X 1 S c Sp. Gr. of Fly Ash (1-p) x sp. gr. of c. aggregate 1000 V = 1 m 3 concrete W = Weight of water, kg/m 3 C = Weight of cement, kg/m 3 S c = Sp. Gr. of OPC = 3.15 p = Proportion of sand (i.e. sand ratio) Total aggregate NITHE COARSE AGGREGATE GRADING (COMBINED) (As per IS 383) 0-10 - - 2.36 27-36 0-10 0-5 4.75 95-100 25-55 10-35 10 100 95-100 30-70 20 - 100 95-100 40 10 mm MSA 20 mm MSA 40 mm MSA % passing for graded aggregate IS sieve size (mm) NITHE EXAMPLES ON COMBINED GRADING EXAMPLE 1 (% passing) 0-10 0.07 + 1.04 = 1.1 2.60 0.12 4.75 25-55 2.0 + 32 = 32.2 80.12 3.4 10.0 95-100 55.8 + 40 = 95.8 100 93.0 20.0 100.0 40.0 Desired grading limit 60% of Fraction I + 40% of Fraction II Fraction II (Below 10 mm) Fraction I (20-10 mm) Sieve size (mm) NITHE EXAMPLE 2 (% passing) 0.04 + 2.46 = 2.5 1.24 + 42.92 = 44.1 44.8 + 50 = 94.8 - 50% of Fraction I + 50% of Fraction II 0-10 0.048 + 1.968 = 2.01 4.92 0.08 4.75 25-55 1.48 + 34.33 = 35.8 85.84 2.48 10.0 95-100 53.8 + 40 = 93.8 100 89.72 20.0 - - - 100.0 40.0 Desired grading limit 60% of Fraction I + 40% of Fraction II Fraction II (Below 10 mm) Fraction I (20-10 mm) Sieve size (mm) NITHE DATA REQUIRED 1. Grade of concrete 2. Desired workability of concrete (slump, mm) 3. Durability requirement exposure condition 4. 28-day compressive strength of cement 5. Quality of superplasticiser (% water-reduction) 6. Data on Fly Ash: Fineness Lime reactivity Loss on ignition, % 7. Gradings of sand, coarse aggregate (different size fractions) 8. Sp. gr. of sand, coarse aggregate and fly ash 9. Water absorption (%) of sand and coarse aggregate