SECTION: TITLE

SHEET i OF i
BHAVANAGAR ENERGY COMPANY LIMITED, BHAVANAGAR
2 X 250 MW TPP
INITIALS SIGN INITIALS SIGN INITIALS SIGN INITIALS SIGN
PPD. BY
KYP
-SD/- -SD/-
CKD. BY
GBK
-SD/- -SD/-
APP. BY
SVSP
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DATE
REV. NO
FILE NAME.: M2-2160.XLS
ISSUE
22.07.2010
TCE-M2-EL-CA-D-2160
TCE CONSULTING ENGINEERS LIMITED
CABLE SIZING CALCULATIONS
R3
CABLE SIZING CALCULATIONS
R1 R0 R2
TCE FORM 020 R0
By KYP Project 2 X 250 MW TPP
Date 22.07.2010 Doc No.
Chkd.GBK Client BECL, BHAVANAGAR Subject CABLE SIZING
Date Job No. 5403A Office DB Dept. EL Sh. No. 1 of 2 Rev. No. 0
CABLE SIZING CALCULATION (6.6 kV H.V SIDE)
1 FEEDER DATA
REMARKS
1.1 Incoming
1.2 Rating, 3 PH kVA
1.3 Voltage kV 6.600
1.4 Power Factor (p.f) 0.8
1.5 Efficiency (Effy) 0.9
1.6 Type of Earthing
Earthed /
Unearthed Solidly Earthed.
1.7 (a) Current I
FL
kVA (Amp.)
3 * kV
(b) Current I
FL
kW (Motor) (Amp.)
3 * kV * Effy. * p.f
1.8
1.9 (a) 3 Phase - Fault Current (Ish) kA
(b) Fault Clearing Time (t) ( Secs)
1.10 Estimated Length (L) m
1.11 Permissible Voltage drop (a) Running %
(b) Starting %
2 LAYING CONDITIONS Tray/ Buried Duct
Trench/ in
Air ground
2.1 Ambient Temperature Deg. C 45 0.86
2.2 Grouping / Spacing with other cables 1
2.3 Thermal Resistivity Deg.C cm /W 200 1.00
2.4 Depth of Burial mm 750 1.00
2.5 Overall Derating Factor ODF 0.860
3 TYPE OF CABLE TO BE USED
(To be Marked)
Cu (Cond.)
3.1 PVC 75 112
3.2 XLPE (a) 22 / 33 kV 94 140
(b) 11 kV 94 140
(c) 6.6 kV 94 140
3.3 (d) 415V 94 140
4 CABLE SIZING
4.1 Based on Full Load Current
(a) Cable rating required (I / ODF) Amp.
(b) Cable for above rating Type No.of runs
XLPE 1 CORE 2
4.2
(a) Sq. mm
TATA CONSULTING ENGINEERS LIMITED
Incoming / Outgoing & Designation
12000
1049.73
Type of Protection (CB / Fuse / MCB / MCCB)
CB
40
0.5
Refer TCE design
guide
500
5
15
Derating Refer cable
Factor catalogue.
Value of k (Amp./ sq.mm)
Al (Cond.)
1220.61
Size (Sq.mm.)
800
Based on Short Circuit Current
(For breaker protected feeders only)
300.897
cond. of Area
k
t * Ish
=
(b) Sq. mm
4.3 Estimated Cable Size
( Higher of 4.1 & 4.2 )
5 CHECK FOR VOLTAGE DROP
5.1 Cable Size Sq. mm
5.2 R (at cond. temp) ohm/ph./kM
X ohm/ph./kM
Load Angle
5.3
5.4
(Refer Note - 1 below)
5.5
YES
5.6 Sq. mm
800
6.0 RECOMMENDED CABLE SIZE Type
(Higher of 4.3 and 5.6)
XLPE 1 CORE

NOTE:
1) Load angle shall correspond to starting condition of Motor.
For Contactor Controlled Feeder
(HT only) I
2
t of cable chosen shall
be 1.5*I
2
t of associated fuse -
Sq. mm
400
800
0.047
0.091
36.86
% Drop
0.635
% Drop
4.572
Is the voltage drop within
permissible limits? (If not select
higher size of cable and check for
voltage drop)
Yes / No
Cable Size considering Voltage
Drop
Size (Sq.mm) No. of Runs
800 2
10000 * kV
L * ) Sin X + Cos R ( I * 3 FL

10000 * kV
L * ) Sin X + Cos R ( I * 3
STG

By KYP Project 2 X 250 MW TPP
Date 22.07.2010 Doc No.
Chkd.GBK Client BECL, BHAVANAGAR Subject CABLE SIZING
Date Job No. 5403A Office DB Dept. EL Sh. No. 1 of 2 Rev. No. 0
CABLE SIZING CALCULATION (6.6 kV H.V SIDE)
1 FEEDER DATA
REMARKS
1.1 Incoming
1.2 Rating, 3 PH kVA
1.3 Voltage kV 6.600
1.4 Power Factor (p.f) 0.8
1.5 Efficiency (Effy) 0.9
1.6 Type of Earthing
Earthed /
Unearthed Solidly Earthed.
1.7 (a) Current I
FL
kVA (Amp.)
3 * kV
(b) Current I
FL
kW (Motor) (Amp.)
3 * kV * Effy. * p.f
1.8
1.9 (a) 3 Phase - Fault Current (Ish) kA
(b) Fault Clearing Time (t) ( Secs)
1.10 Estimated Length (L) m
1.11 Permissible Voltage drop (a) Running %
(b) Starting %
2 LAYING CONDITIONS Tray/ Buried Duct
Trench/ in
Air ground
2.1 Ambient Temperature Deg. C 45 0.86
2.2 Grouping / Spacing with other cables 1
2.3 Thermal Resistivity Deg.C cm /W 200 1.00
2.4 Depth of Burial mm 750 1.00
2.5 Overall Derating Factor ODF 0.860
3 TYPE OF CABLE TO BE USED
(To be Marked)
Cu (Cond.)
3.1 PVC 75 112
3.2 XLPE (a) 22 / 33 kV 94 140
(b) 11 kV 94 140
(c) 6.6 kV 94 140
3.3 (d) 415V 94 140
4 CABLE SIZING
4.1 Based on Full Load Current
(a) Cable rating required (I / ODF) Amp.
(b) Cable for above rating Type No.of runs
XLPE 3 CORE 1
4.2
(a) Sq. mm
TATA CONSULTING ENGINEERS LIMITED
Incoming / Outgoing & Designation
2500
218.69
Type of Protection (CB / Fuse / MCB / MCCB)
CB
40
0.16
Refer TCE design
guide
50
5
15
Derating Refer cable
Factor catalogue.
Value of k (Amp./ sq.mm)
Al (Cond.)
254.29
Size (Sq.mm.)
185
Based on Short Circuit Current
(For breaker protected feeders only)
170.213
cond. of Area
k
t * Ish
=
(b) Sq. mm
4.3 Estimated Cable Size
( Higher of 4.1 & 4.2 )
5 CHECK FOR VOLTAGE DROP
5.1 Cable Size Sq. mm
5.2 R (at cond. temp) ohm/ph./kM
X ohm/ph./kM
Load Angle
5.3
5.4
(Refer Note - 1 below)
5.5
YES
5.6 Sq. mm
185
6.0 RECOMMENDED CABLE SIZE Type
(Higher of 4.3 and 5.6)
XLPE 3 CORE

NOTE:
1) Load angle shall correspond to starting condition of Motor.
For Contactor Controlled Feeder
(HT only) I
2
t of cable chosen shall
be 1.5*I
2
t of associated fuse -
Sq. mm
185
185
0.21
0.0969
36.86
% Drop
0.065
% Drop
-
Is the voltage drop within
permissible limits? (If not select
higher size of cable and check for
voltage drop)
Yes / No
Cable Size considering Voltage
Drop
Size (Sq.mm) No. of Runs
185 1
10000 * kV
L * ) Sin X + Cos R ( I * 3 FL

10000 * kV
L * ) Sin X + Cos R ( I * 3
STG

By KYP Project 2 X 250 MW TPP
Date 22.07.2010 Doc No.
Chkd.GBK Client BECL, BHAVANAGAR Subject CABLE SIZING
Date Job No. 5403A Office DB Dept. EL Sh. No. 1 of 2 Rev. No. 0
CABLE SIZING CALCULATION (6.6 kV H.V SIDE)
1 FEEDER DATA
REMARKS
1.1 Incoming
1.2 Rating, 3 PH kW
1.3 Voltage kV 6.600
1.4 Power Factor (p.f) 0.85
1.5 Efficiency (Effy) 0.95
1.6 Type of Earthing
Earthed /
Unearthed Solidly Earthed.
1.7 (a) Current I
FL
kVA (Amp.)
3 * kV
(b) Current I
FL
kW (Motor) (Amp.)
3 * kV * Effy. * p.f
1.8
1.9 (a) 3 Phase - Fault Current (Ish) kA
(b) Fault Clearing Time (t) ( Secs)
1.10 Estimated Length (L) m
1.11 Permissible Voltage drop (a) Running %
(b) Starting %
2 LAYING CONDITIONS Tray/ Buried Duct
Trench/ in
Air ground
2.1 Ambient Temperature Deg. C 45 0.86
2.2 Grouping / Spacing with other cables 1
2.3 Thermal Resistivity Deg.C cm /W 200 1.00
2.4 Depth of Burial mm 750 1.00
2.5 Overall Derating Factor ODF 0.860
3 TYPE OF CABLE TO BE USED
(To be Marked)
Cu (Cond.)
3.1 PVC 75 112
3.2 XLPE (a) 22 / 33 kV 94 140
(b) 11 kV 94 140
(c) 6.6 kV 94 140
3.3 (d) 415V 94 140
4 CABLE SIZING
4.1 Based on Full Load Current
(a) Cable rating required (I / ODF) Amp.
(b) Cable for above rating Type No.of runs
XLPE 3 CORE 1
4.2
(a) Sq. mm
TATA CONSULTING ENGINEERS LIMITED
Incoming / Outgoing & Designation
1500
162.50
Type of Protection (CB / Fuse / MCB / MCCB)
CB
40
0.16
Refer TCE design
guide
50
5
15
Derating Refer cable
Factor catalogue.
Value of k (Amp./ sq.mm)
Al (Cond.)
188.95
Size (Sq.mm.)
95
Based on Short Circuit Current
(For breaker protected feeders only)
170.213
cond. of Area
k
t * Ish
=
(b) Sq. mm
4.3 Estimated Cable Size
( Higher of 4.1 & 4.2 )
5 CHECK FOR VOLTAGE DROP
5.1 Cable Size Sq. mm
5.2 R (at cond. temp) ohm/ph./kM
X ohm/ph./kM
Load Angle
5.3
5.4
(Refer Note - 1 below)
5.5
YES
5.6 Sq. mm
185
6.0 RECOMMENDED CABLE SIZE Type
(Higher of 4.3 and 5.6)
XLPE 3 CORE

NOTE:
1) Load angle shall correspond to starting condition of Motor.
For Contactor Controlled Feeder
(HT only) I
2
t of cable chosen shall
be 1.5*I
2
t of associated fuse -
Sq. mm
185
185
0.21
0.089
36.86
% Drop
0.047
% Drop
0.340
Is the voltage drop within
permissible limits? (If not select
higher size of cable and check for
voltage drop)
Yes / No
Cable Size considering Voltage
Drop
Size (Sq.mm) No. of Runs
185 3
10000 * kV
L * ) Sin X + Cos R ( I * 3 FL

10000 * kV
L * ) Sin X + Cos R ( I * 3
STG

By KYP Project 2 X 250 MW TPP
Date 22.07.2010 Doc No.
Chkd.GBK Client BECL, BHAVANAGAR Subject CABLE SIZING
Date Job No. 5403A Office DB Dept. EL Sh. No. 1 of 2 Rev. No. 0
CABLE SIZING CALCULATION (6.6 kV H.V SIDE)
1 FEEDER DATA
REMARKS
1.1 Incoming
1.2 Rating, 3 PH kW
1.3 Voltage kV 6.600
1.4 Power Factor (p.f) 0.85
1.5 Efficiency (Effy) 0.95
1.6 Type of Earthing
Earthed /
Unearthed Solidly Earthed.
1.7 (a) Current I
FL
kVA (Amp.)
3 * kV
(b) Current I
FL
kW (Motor) (Amp.)
3 * kV * Effy. * p.f
1.8
1.9 (a) 3 Phase - Fault Current (Ish) kA
(b) Fault Clearing Time (t) ( Secs)
1.10 Estimated Length (L) m
1.11 Permissible Voltage drop (a) Running %
(b) Starting %
2 LAYING CONDITIONS Tray/ Buried Duct
Trench/ in
Air ground
2.1 Ambient Temperature Deg. C 45 0.86
2.2 Grouping / Spacing with other cables 1
2.3 Thermal Resistivity Deg.C cm /W 200 1.00
2.4 Depth of Burial mm 750 1.00
2.5 Overall Derating Factor ODF 0.860
3 TYPE OF CABLE TO BE USED
(To be Marked)
Cu (Cond.)
3.1 PVC 75 112
3.2 XLPE (a) 22 / 33 kV 94 140
(b) 11 kV 94 140
(c) 6.6 kV 94 140
3.3 (d) 415V 94 140
4 CABLE SIZING
4.1 Based on Full Load Current
(a) Cable rating required (I / ODF) Amp.
(b) Cable for above rating Type No.of runs
XLPE 3 CORE 1
4.2
(a) Sq. mm
TATA CONSULTING ENGINEERS LIMITED
Incoming / Outgoing & Designation
350
37.92
Type of Protection (CB / Fuse / MCB / MCCB)
CB
40
0.16
Refer TCE design
guide
100
5
15
Derating Refer cable
Factor catalogue.
Value of k (Amp./ sq.mm)
Al (Cond.)
44.09
Size (Sq.mm.)
35
Based on Short Circuit Current
(For breaker protected feeders only)
170.213
cond. of Area
k
t * Ish
=
(b) Sq. mm
4.3 Estimated Cable Size
( Higher of 4.1 & 4.2 )
5 CHECK FOR VOLTAGE DROP
5.1 Cable Size Sq. mm
5.2 R (at cond. temp) ohm/ph./kM
X ohm/ph./kM
Load Angle
5.3
5.4
(Refer Note - 1 below)
5.5
YES
5.6 Sq. mm
240
6.0 RECOMMENDED CABLE SIZE Type
(Higher of 4.3 and 5.6)
XLPE 3 CORE

NOTE:
1) Load angle shall correspond to starting condition of Motor.
For Contactor Controlled Feeder
(HT only) I
2
t of cable chosen shall
be 1.5*I
2
t of associated fuse -
Sq. mm
185
185
0.21
0.089
36.86
% Drop
0.022
% Drop
0.159
Is the voltage drop within
permissible limits? (If not select
higher size of cable and check for
voltage drop)
Yes / No
Cable Size considering Voltage
Drop
Size (Sq.mm) No. of Runs
185 1
10000 * kV
L * ) Sin X + Cos R ( I * 3 FL

10000 * kV
L * ) Sin X + Cos R ( I * 3
STG

By KYP Project
Date 22.07.2010 Doc No.
Chkd.GBK Client BECL, BHAVANAGAR Subject
Date Job No. 5403A Office DB Dept. EL Sh. No.
CABLE SIZING CALCULATION (6.6 kV H.V SIDE)
1 FEEDER DATA
1.1 Incoming
1.2 Rating, 3 PH kVA
1.3 Voltage kV 0.415
1.4 Power Factor (p.f) 0.8
1.5 Efficiency (Effy) 0.9
1.6 Type of Earthing
Earthed /
Unearthed Solidly Earthed.
1.7 (a) Current I
FL
kVA (Amp.)
3 * kV
(b) Current I
FL
kW (Motor) (Amp.)
3 * kV * Effy. * p.f
1.8
1.9 (a) 3 Phase - Fault Current (Ish) kA
(b) Fault Clearing Time (t) ( Secs)
1.10 Estimated Length (L) m
1.11 Permissible Voltage drop (a) Running %
(b) Starting %
2 LAYING CONDITIONS Tray/ Buried Duct
Trench/ in
Air ground
2.1 Ambient Temperature Deg. C 45
2.2 Grouping / Spacing with other cables
2.3 Thermal Resistivity Deg.C cm /W 200
2.4 Depth of Burial mm 750
2.5 Overall Derating Factor ODF
3 TYPE OF CABLE TO BE USED
(To be Marked)
Value of k (Amp./ sq.mm)
Al (Cond.)
50
0.16
500
5
15
1669.45
TATA CONSULTING ENGINEERS LIMITED
Incoming / Outgoing & Designation
1200
Type of Protection (CB / Fuse / MCB / MCCB)
CB
3.1 PVC 75
3.2 XLPE (a) 22 / 33 kV 94
(b) 11 kV 94
(c) 6.6 kV 94
3.3 (d) 415V 94
4 CABLE SIZING
4.1 Based on Full Load Current
(a) Cable rating required (I / ODF) Amp.
(b) Cable for above rating Type
XLPE 1 CORE
4.2
(a) Sq. mm
(b) Sq. mm
4.3 Estimated Cable Size
( Higher of 4.1 & 4.2 )
5 CHECK FOR VOLTAGE DROP
5.1 Cable Size Sq. mm
5.2 R (at cond. temp) ohm/ph./kM
X ohm/ph./kM
Load Angle
5.3
5.4
(Refer Note - 1 below)
5.5
YES
2.931
% Drop
-
0.0444
Is the voltage drop within
permissible limits? (If not select
higher size of cable and check for
voltage drop)
Yes / No
0.081
36.86
% Drop
For Contactor Controlled Feeder
(HT only) I
2
t of cable chosen shall
be 1.5*I
2
t of associated fuse -
Sq. mm
185
800
1854.94
Size (Sq.mm.)
1000
Based on Short Circuit Current
(For breaker protected feeders only)
212.766
cond. of Area
k
t * Ish
=
10000 * kV
L * ) Sin X + Cos R ( I * 3 FL

10000 * kV
L * ) Sin X + Cos R ( I * 3
STG

5.6 Sq. mm
185
6.0 RECOMMENDED CABLE SIZE Type
(Higher of 4.3 and 5.6)
XLPE 3 CORE

NOTE:
1) Load angle shall correspond to starting condition of Motor.
Size (Sq.mm)
185
Cable Size considering Voltage
Drop
2 X 250 MW TPP
Doc No.
Subject CABLE SIZING
1 of 2 Rev. No. 0
REMARKS
Solidly Earthed.
0.90
1
1.00
1.00
0.900
Cu (Cond.)
Value of k (Amp./ sq.mm)
50
0.16
Refer TCE design
guide
500
Refer cable
Factor catalogue.
5
15
Derating
1669.45
1200
CB
112
140
140
140
140
No.of runs
10
-
185
1854.94
212.766
No. of Runs
1
By KYP Project
Date 22.07.2010 Doc No.
Chkd.GBK Client BECL, BHAVANAGAR Subject
Date Job No. 5403A Office DB Dept. EL Sh. No.
CABLE SIZING CALCULATION (6.6 kV H.V SIDE)
1 FEEDER DATA
1.1 Incoming
1.2 Rating, 3 PH kVA
1.3 Voltage kV 6.600
1.4 Power Factor (p.f) 0.8
1.5 Efficiency (Effy) 0.9
1.6 Type of Earthing
Earthed /
Unearthed Solidly Earthed.
1.7 (a) Current I
FL
kVA (Amp.)
3 * kV
(b) Current I
FL
kW (Motor) (Amp.)
3 * kV * Effy. * p.f
1.8
1.9 (a) 3 Phase - Fault Current (Ish) kA
(b) Fault Clearing Time (t) ( Secs)
1.10 Estimated Length (L) m
1.11 Permissible Voltage drop (a) Running %
(b) Starting %
2 LAYING CONDITIONS Tray/ Buried Duct
Trench/ in
Air ground
2.1 Ambient Temperature Deg. C 45
2.2 Grouping / Spacing with other cables
2.3 Thermal Resistivity Deg.C cm /W 200
2.4 Depth of Burial mm 750
2.5 Overall Derating Factor ODF
3 TYPE OF CABLE TO BE USED
(To be Marked)
Value of k (Amp./ sq.mm)
Al (Cond.)
40
0.5
500
5
15
TATA CONSULTING ENGINEERS LIMITED
Incoming / Outgoing & Designation
11000
962.25
Type of Protection (CB / Fuse / MCB / MCCB)
CB
3.1 PVC 75
3.2 XLPE (a) 22 / 33 kV 94
(b) 11 kV 94
(c) 6.6 kV 94
3.3 (d) 415V 94
4 CABLE SIZING
4.1 Based on Full Load Current
(a) Cable rating required (I / ODF) Amp.
(b) Cable for above rating Type
XLPE 1 CORE
4.2
(a) Sq. mm
(b) Sq. mm
4.3 Estimated Cable Size
( Higher of 4.1 & 4.2 )
5 CHECK FOR VOLTAGE DROP
5.1 Cable Size Sq. mm
5.2 R (at cond. temp) ohm/ph./kM
X ohm/ph./kM
Load Angle
5.3
5.4
(Refer Note - 1 below)
5.5
YES
Is the voltage drop within
permissible limits? (If not select
higher size of cable and check for
voltage drop)
Yes / No
% Drop
0.437
% Drop
-
0.06
0.093
36.86
For Contactor Controlled Feeder
(HT only) I
2
t of cable chosen shall
be 1.5*I
2
t of associated fuse -
Sq. mm
400
630
1118.90
Size (Sq.mm.)
630
Based on Short Circuit Current
(For breaker protected feeders only)
300.897
cond. of Area
k
t * Ish
=
10000 * kV
L * ) Sin X + Cos R ( I * 3 FL

10000 * kV
L * ) Sin X + Cos R ( I * 3
STG

5.6 Sq. mm
630
6.0 RECOMMENDED CABLE SIZE Type
(Higher of 4.3 and 5.6)
XLPE 1 CORE

NOTE:
1) Load angle shall correspond to starting condition of Motor.
Cable Size considering Voltage
Drop
Size (Sq.mm)
630
2 X 250 MW TPP
Doc No.
Subject CABLE SIZING
1 of 2 Rev. No. 0
REMARKS
Solidly Earthed.
0.86
1
1.00
1.00
0.860
Cu (Cond.)
Derating Refer cable
Factor catalogue.
Value of k (Amp./ sq.mm)
40
0.5
Refer TCE design
guide
500
5
15
11000
962.25
CB
112
140
140
140
140
No.of runs
3
-
400
1118.90
300.897
No. of Runs
3