By Eng.A.A.

Hafeel Ahamed
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Door Frame
Timber
Aluminium
Door Sash
Timber
Aluminium Aluminium
Steel
Concrete
PVC
Fiber glass
Zinc Alumn
Aluminium
PVC
Fiber glass
Steel
Zinc Alumn
Glass
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epiy - Frame
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Standard sizes available in the market.
2-3 x 6-9
2-9 x 6-9
3-6 x 6-9
Iron Mongery
Fittings for Doors & windows
All hinges, fasteners ( Stays, rings, barrel bolts)
And screws should be brass (or brass oxidized),Aluminium, stainless Steel. And screws should be brass (or brass oxidized),Aluminium, stainless Steel.
Dont use Iron
Ex:
Brass ( Rs. 100/= per pair)
Iron ( Rs. 50/= per pair)
QUALITY? LIFE TIME ?
Door/Window frame fabricated from aluminium extrusions
Mill finish ( without anodizing)
Minimum thickness of sections
Doors 1.6mm
Windows 1.35mm
Partitions 1.2mm Partitions 1.2mm
After of anodizing
Silver (natural) Anodize
Bronze anodize
Powder coating (Any colour)
NB: Before installation of aluminium frame all plastering & floor finishing
works to be completed. ( Otherwise template to be used)
12-15 micron Standered range used except in coastal area.
15-18 micron
18-25 micron
25-80 micron 25-80 micron
60-80 micron powder coated.
Shop fronts
Door
Windows
Curtain walls
Partions
Miscellaneous
Mill finish
Mill finish is the untreated surface of the metal i.e. as extruded. On
exposure to the atmosphere the mill finish extrusion acquires, as a natural
process a hard and adherent oxide film that protects the metal. The
appearance, however, changes with time, becoming duller depending on
the environment to which the metal is exposed. the environment to which the metal is exposed.
Anodized finish
Here the surface aluminium is converted to aluminium oxide by means of
an electrolytic process where the extrusion is made anode in an
electrolytic cell. A chemically clean surface is a basic requirement for
successful anodisation and so prior to the anodizing, the extrusion is
subjected to surface preparation Process.
The anodizing process substitutes the naturally formed oxide film by a dense,
chemically resistant artificial film which is many times the thickness of the film
that is produced naturally. Due to this, subsequent exposure of the extrusion
to the atmosphere does not produce the change of appearance that occurs
with mill finish extrusion.
The anodic film is transparent and therefore, the original surface
appearance of the extrusion is retained after anodizing. This is known as the
Natural Anodizing finish.
Further treatment of the anodized extrusion in certain specific chemical
solutions produces the colour anodized finish. Varying colours such as light
grey and dark brown and black colours can be produced by controlling the
various parameters of the colour anodizing process. Gold colour film is various parameters of the colour anodizing process. Gold colour film is
produced by a separate chemical process.
The anodizing process increases the corrosion resistance of the material,
increases adhesion of paints, permits subsequent plating processes and
improves the decorative appearance of the extrusion because of the lustrous
anodic film. In addition the anodic film provides electrical insulation, permits
application of photographic and lithographic emulsions, increases emissive
and abrasion resistance of the extrusions.
High quality polyester powder is electrostatically coated on the
surface of an aluminium extrusion, and then heat treated to
from a hard, cured surface.
Prior to coating, the aluminium extrusions are pretreated by
degreasing, etching and chromating. The usual coating thickness
is around 80 microns. Powder coated extrusions offer excellent is around 80 microns. Powder coated extrusions offer excellent
weathering and UV resistance and are recommended for use in
harsh environments.
However unlike anodizing and electrocolouring. This process is
an external application and extrusions should be protected
during the fabrication and installation stage to prevent scraping
and chipping off the powder coated layer.
Finish Finish Surface coating Surface coating Coating Coating
thickness thickness
(micron) (micron)
Recommended Recommended
applications applications
Mill finished Mill finished Not coated. As Not coated. As
extruded extruded
condition. condition.
General purpose applications General purpose applications
where aluminium white rust where aluminium white rust
formation is not a formation is not a
consideration. consideration.
Natural Natural
anodized anodized
Protective Protective
coating of coating of
aluminium oxide aluminium oxide
against against
environmental environmental
Produced in Produced in
three grades three grades
10 10- -15 micron 15 micron
15 15- -20micron 20micron
Coating thick Coating thick
Coating thickness to be decided Coating thickness to be decided
upon the severity of the upon the severity of the
exposure to corrosive exposure to corrosive
elements. However the 10 elements. However the 10- -15 15
environmental environmental
elements elements
Colour Colour natural, natural,
typical of typical of
aluminium aluminium
15 15- -20micron 20micron
20 20- -25micron 25micron
elements. However the 10 elements. However the 10- -15 15
micron grade is suitable for micron grade is suitable for
majority of application in Sri majority of application in Sri
Lanka. The other higher micron Lanka. The other higher micron
grades are suitable for grades are suitable for
applications with exposure to applications with exposure to
sea breeze excessive dust and sea breeze excessive dust and
fumes. fumes.
Colour Colour
anodized anodized
Protective Protective
coating of coating of
aluminium oxide aluminium oxide
against against
environmental environmental
Colour Colour- -Bronze Bronze
Produced in Produced in
three grades three grades
10 10- -15 micron 15 micron
15 15- -20micron 20micron
20 20- -25micron 25micron
Coating thickness to be decided Coating thickness to be decided
upon the severity of the upon the severity of the
exposure to corrosive exposure to corrosive
elements. However the 10 elements. However the 10- -15 15
micron grade is suitable for micron grade is suitable for
majority of application in Sri majority of application in Sri
Lanka. The other higher micron Lanka. The other higher micron
grades are suitable for grades are suitable for
Colour Colour
coated coated
Polyester powder Polyester powder
coated highest coated highest
form of resistance form of resistance
to environmental to environmental
elements wear elements wear
abrasion available abrasion available
in a wide range of in a wide range of
eye catching RAL eye catching RAL
60 60- -80 80 Decorative Decorative
coating suitable coating suitable
for most internal for most internal
or external or external
applications applications
where a durable where a durable
and protective and protective
colour coating is colour coating is eye catching RAL eye catching RAL
BS colours and in BS colours and in
matt or gloss. The matt or gloss. The
powders used for powders used for
coating are lead coating are lead - -
Free Free
colour coating is colour coating is
required. Though required. Though
against corrosion, against corrosion,
ideal for places ideal for places
with exposure to with exposure to
sea breeze, rain, sea breeze, rain,
dust, funes. dust, funes.
Suitable when Suitable when
load free coating load free coating
are specified. are specified.
Timber window - Rs. 500 /ft Rs. 500 /ft
22
Timber door - Rs. 450 500 /ft
2
Aluminium Window - Rs. 350 Rs. 350 750 /ft 750 /ft
22
(if
powder coated price powder coated price
increase by 20 %)
Aluminium Door - Rs. 250 1000 /ft
2
(if
powder coated price
increase by 20 %)
Curtain wall - Rs. 600 Rs. 600 1500 1500 /ft
2
(Year2004)