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BHARAT HEAVY ELECTRICALS LIMITED

PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 1 of 52
BHARAT HEAVY ELECTRICALS LIMITED
(A Go!" o# I$%&' U$%()!'*&$+,
TARAPUR ATOMIC POWER PRO-ECT . 3&4
PREPARED BY CHEC/ED BY REVIEWED BY APPROVED BY ISSUED BY
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
TAPP3&4- 41300-CP-1
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 2 of 52
-This page is intentionally left blank-
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 3 of 52
REVISION LOG
Revision Details Pe!aation Details
Iss"e
No.
Rev.
No.
Details Date
Page
No.
Pe!ae# $%
&'e()e# $%
Revie*e# $%
&on("e# $%
A!!ove# $%
01 NA Fist Iss"e NOV. +03 NA
V.K.Kuhikar, Dy.Mgr
R.M, Bagul. Engr., QA
J. Mathe, !n"harge#$%
PREPARED BY CHEC/ED BY REVIEWED BY APPROVED BY ISSUED BY
V.,. ,"'i)a R.- .ag"l /. -at'e* S., /ain
D%.-anage Enginee0 1A In('age2T3 &onst"(tion -anage
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page & of 52
-This page is intentionally left blank-
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 5 of 52
CONTENTS
SLNO. TITLE CLAUSE PAGE NO.
'(VER )*EE$ 1
REV!)!(+ ,(% 3
'(+$E+$) 5
1. -.R-()E /
2. -RE#REQ.!)!$E) /
2.1 )$A$.) (0 ($*ER )1)$EM)
)1)$EM REQ.!REME+$)
MA+-(2ER REQ.!REME+$)
2.& REQ.!REME+$ (0 )-E'!A, EQ.!-ME+$)
REQ.!REME+$ (0 (.$)!DE A%E+'!E)
2./ *A3ARD) 4 -RE'A.$!(+)
5. %E+ERA, ME$*(D 16
7. DE)!%+ !+$E+$) 31
16. E8-E'$ED -R('E)) -ARAME$ER) 31
11. 2(RK -,A+ 32
12. $E)$ RE-(R$ 0(RMA$ 33
13. RE0ERE+'E &7
1&. VER!0!'A$!(+ -R('E)) &7
15.
0,(2 '*ARA'$ER!)$!') (0 (!, $*R($$,E
+925, +956, +9/5, +956 4 +9166 :5 -A%E);
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page / of 52
1"0 P0)1o2(:
To 4l"s' t'e (o5!lete l"$e oil an# (ontol oil s%ste5 to e5ove 5e('ani(al
i5!"ities0 #it0 *el#ing slag et(. $% si5"lating (on#itions si5ila to o!eating
(on#itions o4 !lant $% a#o!ting t'e5al s'o() !o(ess0 4o e44e(tive oil 4l"s'ing oil
s%ste5 is 4l"s'e# in loo!s as:
a. 6"$e oil s%ste5 4l"s'ing
$. /a()ing oil s%ste5 4l"s'ing
(. &ontol oil s%ste5 4l"s'ing an# !"i4i(ation s%ste5
d. Seal oil s%ste5
To (i("late t'e 6"$e oil an# /a() Oil in t'e s%ste5s a4te t'e (o5!letion o4 oil
s%ste5 4l"s'ing an# a#7"sting t'e !ess"e an# 4lo* in t'e &i("its.
To (a% o"t t'e logi( ('e()s an# o!eational !e4o5an(e o4 vaio"s a(tive
(o5!onents in t'e s%ste5 i.e. vaio"s !"5!s.
3"0 P)(-)(40&2&!(2:
3"1 S!'!02 o# o!5() 262!(72:
a. All ee(tion a(tivities in l"$e oil0 (ontol oil0 7a()ing oil0 oil !"i4i(ation (i("it
s'o"l# $e (o5!lete#.
$. Te5!oa% s"!!ots s'o"l# $e e5ove#.
(. AOPs 8A"9ilia% Oil P"5!: an# (ontol 4l"i# !"5!s ae availa$le 4o "nning.
#. Oil P"i4i(ation 8.;E6 Te5!oa% &enti4"ge: S%ste5 s'o"l# $e availa$le 4o
o!eation.
e. Sevi(e ai s'o"l# $e availa$le nea 4iltes 4o (leaning o4 4iltes.
4. &ooling *ate at oil (oole s'o"l# $e availa$le.
g. Seal oil s%ste5: Ens"e 4ollo*ing:
1. Ee(tion o4 seal oil !"5! "nit0 seal oil "nit0 seal oil valve a()0 5eas"ing
inst"5ent a()0 an# seal oil stoage tan) an# inte(onne(te# !i!ing.
2. P'%si(al (leaning o4 seal oil stoage tan).
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page < of 52
3. A(i# (leaning o4 seal oil !i!elines.
<. Availa$ilit% o4 (ontol an# !o*e s"!!l% 4o 5otos an# stating !anels.
=. Tial "n o4 t'e 4ollo*ing 5otos an# (o"!le# *it' es!e(tive !"5!s as
!e &o55issioning Po(e#"e No. TAPP3><2<10002&P21-:
a: Aisi#e seals oil !"5! 5oto 8A&: 3 nos.
$: ;2 8;%#ogen: si#e seals oil !"5! 5oto 8A&: 1 nos.
/. Dis(onne(t aisi#e seal oil inlet !i!es at t'e seal $o#% on $ot' si#es o4
geneato an# (onne(t it to ;2 si#e #ain $% a te5!oa% !i!ing.
<. Dis(onne(t ;2 si#e seal oil inlet an# o"t let !i!es at seal $o#% on $ot'
si#es o4 geneato an# inte(onne(t it $% a te5!oa% !i!ing.
?. Dis(onne(t ing elie4 oil inlet !i!e at seal $o#% on $ot' si#es o4 geneato
an# inte(onne(t $% a te5!oa% !i!ing in to ai si#e seal oil #ain !i!es.
@. Ta)e o"t 4loat valves -,A03AA001 an# AA002 4o5 seal oil tan).
-,A03..001.
10. ,ee! t'e s!ings o4 eg"lating valves A10 A20 an# +&B at (o5!letel%
elease# (on#ition.
11.-a)e ne(essa% aange5ent 4o 'eating seal oil "! to C02D0 0& #"ing oil
4l"s'ing !o(ess. T'is (an $e a('ieve# $% *a!!ing *ie 'eates ove t'e
seal oil inlet !i!es.
'. All te5!oa% loo!s ae 5a#e as !e a!!ove# s('e5es 812131<?02@@001 >
02131<@2@@001 > 2.12D1112D<0<E3: given as en(los"e o4 t'is !o(e#"e.
i. Aaste oil s%ste5 !i!ing s'o"l# $e (o5!lete#.
7. A tele!'one s'o"l# $e availa$le nea $% an# t'e tele!'one n"5$es o4
'os!ital0 a5$"lan(e an# 4ie $iga#e is #is!la%e#.
). Fie 4ig'ting eF"i!5ents s'all $e 5a#e availa$le.
l. T'e o!eating !esonnel s'all $e a*ae o4 t'e !o(e#"e.
5. Povision 4o e5egen(% sto!!ing o4 oil !"5!s 4o5 6o(al E -ain &ontol
Roo5 'as to $e 5a#e.
n. S"44i(ient F"antit% o4 sa4et% a!!lian(es s"(' as 'el5ets0 4a(e 5a)0 'an#
gloves0 &"5 $oots0 A!on0 nose $eat'e ae 5a#e availa$le 4o "se at site.
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 5 of 52
o. T'e tea5 4o t'is o!eation s'all $e a*ae o4 t'is !o(e#"e 4o oil 4l"s'ing
an# s'all a(t at t'e ti5e o4 an% e5egen(%.
!. T'e tea5 s'o"l# $e a*ae o4 4ist ai# to $e 4ollo*e# in (ase o4 a((i#ent
involving in7"% to !esonnel.
F. T'e tea5 s'o"l# $e a*ae o4 o!eating !o(e#"es o4 4ie e9ting"is'e to $e
"se# 4o F"en('ing 5ino oil 4ies.
. T'e tea5 s'o"l# $e a*ae o4 estating t'e o!eation in (ase o4 s%ste5
sto!!age #"e to 4ail"e o4 !o*e s"!!l%.
3"3 S62!(7 R(40&)(7($!2
a. Fl"s'ing oil F"antit% 8esti5ate#: G 3C &".-. Po!eties o4 oil s'o"l# $e
(o5!ati$le *it' eg"la o!eation oil.
$. -an!o*e *it' eF"ie# tools 4o atten#ing to an% lea)0 (leaning t'e oil 4ilte
an# to a#7"st t'ottles.
(. O!eating !esonnel to (o2o#inate t'e a(tivities.
#. Po*e s"!!l% 4o t'e !"5!s is availa$le.
e. 6ig'ting aange5ent 4o oil tan) an# ot'e o!eating 4loos is availa$le.
4. Pota$le 4ie 4ig'ting eF"i!5ents in all t'e 4loos an# at oil 4l"s'ing aea is
availa$le.
g. Te5!oa% Oil !"i4ie 4o !"i4%ing t'e oil is availa$le.
'. Availa$ilit% o4 la$oato% 4a(ilities 4o anal%sis o4 5e('ani(al i5!"ities an#
5oist"e (ontent o4 Oil sa5!les.
i. Availa$ilit% o4 sevi(e Ai 4o 4iltes (leaning.
7. Availa$ilit% o4 &o55"ni(ation 4a(ilit% at 4l"s'ing aea.
). T'e te5!oa% !i!es0 *'i(' ae in(l"#e# in t'e !o(ess0 ae o4 sa5e siHe as
5ain !i!es an# ae se!aatel% (leane# 5e('ani(all% 8"sing *ie $"s' an#
(o5!esse# ai: $e4oe t'ei installations.
l. Fa$i(ation an# ee(tion o4 t'e s%ste5 is (o5!lete# as !e #a*ing.
5. &ooling *ate to Oil (oole a4te 4l"s'ing o4 t'e A&A lines "!to (oole
inletEo"tlet valves availa$le 4o t'e5al s'o() o!eation #"ing Oil 4l"s'ing.
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 7 of 52
n. Oil (ooles ins!e(te# t'o"g' oil line (onne(tion an#0 i4 eF"ie#0 t'e sa5e
s'all $e (leane# $e4oe stating o4 4l"s'ing.
o. Te5!eat"e in#i(atos $e4oe an# a4te oil (oole ae 5a#e availa$le 4o Oil
as *ell as (ooling *ate.
!. .e4oe 4illing t'e oil in -ain oil tan) 8-OT:ESOST 8seal oil stoage tan):0 $ot'
tan)s ae (leane# (ae4"ll%.
F. All &>I installation an# (ali$ation o4 Oil tan) level in#i(atos0 level s*it('es
et(. (o5!lete# $e4oe Oil 4illing.
. Va!o" e9ta(tion s%ste5 *it' va!o" e9ta(tion 4an is availa$le 4o o!eation.
s. All t'e 4ilte ele5ents in t'e s%ste50 ot'e t'an t'e tan) 4iltes ae e5ove#
$e4oe initial 4l"s'ing.
t. T'e ne(essa% $% !ass *o) as !e s('e5e 812131<?02@@001 > 02131<@2
@@001> 2.12D1112D<0<E3:: en(lose# is (aie# o"t an# t'e (oe(tness o4
loo!ing ('e()e#.
". Ins"lation o4 T"$ine > !i!ing s'all $e (o5!lete# 8o ot'e*ise no ins"lation
*o) s'all $e !e5itte# #"ing oil 4l"s'ing: an# T3 4loo0 Oil Tan) > 4l"s'ing
aea (o5!letel% (leane#.
v. Availa$ilit% o4 ;%#a"li( !"5!s = to 300 $as as $a()"! 4o '%#a"li( test.
3"3 M'$1o8() )(40&)(7($!2:
&o55issioning tea5 o4 5e('ani(al0 ele(ti(al > &>I enginees > s"!!oting
5an!o*e an# .;E6 as e9e("ting agen(%.
3"4 R(40&)(7($! o# 21(9&': E40&17($!2:
Nil
3"; R(40&)(7($! o# o0!2&%( '+($9&(2:
a. NP&I62T3 &o55issioning go"! 4o (o2o#ination.
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 16 of 52
3"< H'=')%2 & 1)(9'0!&o$2
a. T'e '%#a"li( s%ste5s o4 govening s%ste5 ae eF"i!!e# *it' oil stoing
a(("5"latos. 6oosening o tig'tening o4 an% 5e('ani(al ite5 s'o"l# $e #one
a4te #e!ess"iHation > #aining o4 t'e s%ste5.
$. A'ile testing an# a#7"sting t'e 6P .%!ass > govening s%ste5s no ins"lation
*o) s'all $e allo*e#.
(. De$is in an# ao"n# oil s%ste5s an# -OT 8-ain Oil Tan): 4loo to $e
e5ove#.
#. A!!oa(' E Stai &ase E Plat4o5 *'eeve eF"ie# ae 5a#e availa$le.
e. Sign $oa#s to $e #is!la%e# at stategi( lo(ation to in#i(ate t'at Oil S%ste5 is
('age# an# oil !"5!s ae +ONB.
4. Ael#ing E ("tting s'all not $e (aie# o"t in 4l"s'ing aea.
g. 6oa# on !"5!s s'all not e9(ee# 4"ll loa# ("ent o4 t'e 5oto.
'. An o!eato to $e !oste# nea t'e !"5! aea an# inst"(te# t'at 'e s'o"l#
ti! t'e !"5!s in t'e event o4 e5egen(% $eing noti4ie# to 'i5 $% t'e tea5 E
o$seves.
3"0 G($()': 7(!5o%
a. Oil t'ottle intenals in oil s"!!l% line to $eaings ae to $e e5ove# an# ae
!ovi#e# #"55% !lates on to! o4 t'e t'ottle $o#%. T'ese #"55% !lates ae
!ovi#e# *it' oil 4l"s'ing 5ateial.
$. D"!le9 4ilte ele5ents !ovi#e# in t'e s"!!l% line to t'"st $eaing ae to $e
e5ove#. T'ese ele5ents ae to $e !"t $a() in !osition #"ing t'e 4inal stage
o4 4l"s'ing.
(. T'e eg"la a#a!tos in t'e $eaing !e#estals 4o s"!!l% ae e!la(e# *it'
4l"s'ing #evi(e so t'at oil is #e4le(te# to $eaing2to2$eaing !e#estal instea#
o4 going to t'e $eaings.
#. -OP 8-ain Oil P"5!: is to $e (o5!letel% e5ove# an# a 4l"s'ing #evi(e is to
$e !la(e# in !osition.
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 11 of 52
e. .lin# 4lange #"55% is to $e !ovi#e# at 4lange as in#i(ate# in t'e s('e5e 812
131<?02@@001 > 02131<@2@@001: .
4. T'e 7a()ing oil !"5!s ae #is(onne(te# at t'e #is('age 4langes o4 t'e !"5!s
an# otates as eF"ie# an# oil s"!!l% !i!e to $e (onne(te# t'o"g' a
te5!oa% valve 8o4 'ig' !ess"e #"t%: to t'e #"55% 4lange in t'e AOP
#is('age 'ea#e.
g. T'e 'ea#e o4 t'e 7a()ing oil s"!!l% line 'as a #"55% 4lange at t'e e9(ite
si#e. Fo5 t'is a te5!oa% (onne(tion is "n to t'e oil et"n !i!e $lan)
4langes o4 4l"s'ing0 *it' an isolating valve.
'. Pess"e eg"lating valve o4 /OP 8/a()ing Oil P"5!: #is('age line to $e
e5ove# an# s!ool !ie(e to $e ee(te# 4o (onne(ting /OP #is('age 'ea#e
an# elie4 #ains is to $e $lan)e#.
i. T'e 'ose (onne(tions o4 /OP lines insi#e t'e $eaing !e#estals ae e5ove#
at t'e $eaing en# an# le4t in t'e !e#estals it.
7. T'e intenals o4 non2et"n valves !ovi#e# in in#ivi#"als 7a()ing oil line o4 t'e
$eaings 5a% $e e5ove#. Intenals o4 (o5$ine# #is('age an# non2et"n
valve in t'e /OP #is('age line is to $e e5ove#.
). Re5ove t'e t"ning gea noHHle $o9 an# !ovi#e a 4l"s'ing #evi(e in its !la(e
$e4oe $o9ing "! t'e !e#estal.
l. S"ita$le 'eating aange5ents 8$% .;E6: 4o oil as !e te5!eat"e
eF"ie5ents 5"st $e 5a#e at site. Po(ess o4 t'e5al s'o()s *ill $e "se#0
as oil 4l"s'ing is ve% e44e(tive at ('anging oil te5!eat"es 8Re4e 3.3.e.1:.
5. A#eF"ate F"antit% o4 (ooling *ate 5"st $e availa$le 4o oil (ooles to e#"(e
oil te5!eat"e #"ing t'e !o(ess o4 t'e5al s'o()s.
n. T'e ne(essa% !e5anent (lean oil #ain tan) 5"st $e 5a#e availa$le 4o
a((e!ting t'e 4"ll ('age o4 oil.
o. Aange5ent 4o anal%sis o4 oil sa5!le 85e('ani(al i5!"ities > 5oist"e
(ontent: a4te t'e 4l"s'ing 5"st $e 5a#e. T'e sa5!le 5a% $e ta)en 4o
('e()ing 5e('ani(al i5!"lses.
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 12 of 52
!. T'e 3ovening Ra() > 6P 86o* Pess"e: $%!ass a()s ae to $e e9(l"#e#
4o5 4l"s'ing. T'e sto! valves sevo5otos o4 ESV 8E5egen(% Sto! Valve: >
6P.P 86o* Pess"e .%!ass: an# *ate in7e(tion valve to $e $%!asse#.
F. S"ita$le !i!ing (onne(tions to $e !ovi#e# as !e #a*ing 4o $eaing
!e#estal0 ove s!ee# ti! #evi(e0 t'"st $eaing ti! #evi(e et(. as !e 4l"s'ing
loo!s.
. .% !ass (onne(tions as !e #a*ing 84l"s'ing loo!s given in t'is *ite2"!: 4o
all e9ta(tion NRVBs 8Non Ret"n Valve:. T'e solenoi# valves 5"st $e
e!la(e# *it' s"ita$le a#o!tes.
s. Ens"e t'e te5!oa% !i!e *o) is (o5!lete# in seal oil s%ste5 as !e t'e
en(lose# s)et('.
S(': o&: 262!(7:
a. &onne(t !oint A *it' A1 an# !oint . *it' .1 *it' te5!oa% !i!e.
$. &onne(t !oint & *it' &1 an# !oint D *it' D1 *it' te5!oa% !i!e an#
(. ,ee! (lose t'e 4ollo*ing valves
-,AD1AA=310-,ADCAA=12>=220-,AD1AA=12
>=220-,AD3AA=12 > =22
#. ,ee! o!en t'e 4ollo*ing vales
Te5!oa% valve in t'e l"$ oil (i("it0 -,AD1AA=11 >
=210-,ADCAAA=11 > =210 -,AD3AA=11 > =21
e. T'e 4lo* esti(to $%!ass in t'e ai si#e seal oil 8-,AD1.P=01:*ill $e
e!la(e# *it' s!ool .
3"1 P)(9'0!&o$2:
a. 6ea) !oints 5"st $e atten#e# i55e#iatel%.
$. Povision 'as to $e 5a#e 4o e5egen(% sto!!ing o4 t'e !"5!s 4o5 lo(al as
*ell as -ain &ontol Roo5.
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 13 of 52
(. Fie 4ig'ting eF"i!5ent 5"st $e availa$le.
#. -eans to e5ove s!ille# oil 5"st $e availa$le.
e. AOP ("ent s'o"l# not e9(ee# t'e ate# valve.

3"3 O&: F:025&$+:
.e4oe stating oil 4illing0 ens"e t'e 4ollo*ings:
a. A#eF"ate n"5$es o4 oil #"5s ae availa$le 8a!!o9. 200 #"5s:.
$. &o5!letion o4 ee(tion o4 oil s%ste5.
(. 1"alit% oil as e(o55en#e# 8T"$ine Oil <C:
#. Install all #"55% 4langes an# (lose #ains an# vents in t'e 5ain #ain
'ea#e0 *'i(' ae given in !e5anent s%ste5
Oil 4illing is to $e #one "sing te5!oa% (enti4"ge 8as s'o*n in t'e atta('e#
s)et(':.
D"ing 4illing -OT 4iltes ae to $e (leane# as an# *'en eF"ie#.
A$o"t ?0I o4 no5al sevi(e oil 8no5al oil eF"ie5ent is 3C 5
3
: is 4ille# in
4o 4l"s'ing.
,ee! a (onstant *at(' on -OT level.
C5(9* L&2! Fo) O&: F:025&$+:
1. &'e() ee(tion o4 !i!ing is (o5!lete as !e t'e 4ollo*ing PIDs
Pess"e oil Eet"n oil D<D<2@30=1
S'a4t li4ting oil D<D<2@30=2
Oil va!o" D<D<2@30=3
Oil #ain D<D<2@30=<
Oil !"i4ie D<D<2@30==
;P (ontol oil D<D<2@30D1
6P (ontol oil D<D<2@30D2
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 1& of 52
Signal oil D<D<2@30D3
Test oil D<D<2@30D<
Ret"n oil D<D<2@30D=
Aaste oil D<D<2@30DD
T"$ine oil stoage >!"i4i(ation s%ste52TAPP2<2<132021001EFS
2. .%!asses0 loo!ing #"55ies et(. ae as !e t'e oil24l"s'ing s('e5e in Se(tion
812131<?02@@001 > 02131<@2@@001:.
3. NRV 4la!s o4 /OP line to $e e5ove#.
<. -ain oil tan) > SOST 'as $een (leane# an# ins!e(te#.
=. Tan) 4ilte an# (ove is 4itte# *it' !o4ile gas)et.
C. Po*e s"!!l% to oil !"5!s is availa$le.
D. S"44i(ient lig'ts E ill"5ination in t'e aea is availa$le.
?. Aange5ents 4o giving +t'e5al s'o()B 'ave $een 5a#e.
@. Fl"s'ing #evi(es to $%!ass oil to !event oil ent% to $eaings 'ave $een 4i9e#
at all $eaings.
10. Ens"e all 4ittings an# 4i9t"e ae installe# 4o T"$oviso% (ali$ation 'as $een
(o5!lete#.
11. T'e $eaing !e#estals ae (leane# an# t'en $o9e# "!.
12. &'e() tig'tness o4 4langes0 so()ets an# ni!!les 7o$.
13. &'e() all #ains E vents in at5os!'ee ae (lose#.
1<. &'e() !ess"e ga"ges 4o !"5!s an# te5!eat"e ga"ges 4o oil *ate
$e4oe an# a4te (oole ae installe#.
1=. &'e() s"44i(ient 5an!o*e is availa$le 4o ta!!ing t'e lines t'e5al s'o()
an# ot'e o!eations 4o (on#"(ting oil 4l"s'ing.
1C. &'e() E Ens"e t'at all t'e )e%s o4 !e#estal an# (asing 'ave $een 4inaliHe#
an# 4i9e# !o!el% in t'ei es!e(tive lo(ations.
3"3 F:025&$+ L0>( O&: L&$(2
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 15 of 52
a. Tial "n o4 Va!o" e9ta(tion 4ans s'o"l# $e (o5!lete# as !e ST3J6O20C
given in test e!ot 4o5at.
$. Fist ('aging o4 oil s%ste5 is to $e #one $% "nning t'e A& EOP in o#e to
avoi# an% e9(essive oil s!illage #"ing 4ist ('aging as #is('age !ess"e o4
A& EOP is lo*e t'an t'at o4 AOP. Ens"e !o!e venting 4o5 all availa$le
vents in t'e s%ste5.
(. Fo initial oil 4l"s'ing t'e 6"$ oil (oole s'o"l# $e $%!asse# *it' t'e
(onne(tion !ovi#e# 4o t'is !"!ose. T'is *ill !event t'e #it o4 lines 4o5
enteing in t'e (oole. T'e #"ation o4 oil 4l"s'ing (an $e #e(i#e# o$seving0
t'e 5ain oil tan) 4ilte. No5all% 223 #a%s 4l"s'ing s'o"l# $e s"44i(ient0 a4te
t'ese (onne(tions to $e no5aliHe# 8ta)e oil (oole in sevi(e: an# oil 4l"s'ing
*it' t'e5al s'o() 5et'o# is to $e (aie# o"t. T'e5al s'o()s ae (ontin"e#
"ntil #esie# es"lts 5entione# in 3.= ae a('ieve#
#. On(e oil s%ste5 in (o5!letel% 4ille# "! an# all lea)ages ae atten#e#0 AOP is
to $e "n 4o 4"t'e 4l"s'ing o!eations.
e. D"ing 4l"s'ing a(tivit% $ot' t'e AOPs *ill $e "n !aallel% 4o a('ieving 'ig'
4lo* t'o"g' t'e !i!es 4o e44e(tive (leaning ta)ing (ae o4 !"5! loa#ing.
4. D"ing 4l"s'ing o!eations ens"e t'e 4ollo*ings:
T5()7': 25o9* 262!(7
Fo t'e5al s'o() #"ing oil 4l"s'ing t'e t*o oil (ooles *ill $e "se#. One *ill $e
"se# as 'ot *ate (oole an# ot'e as (ol# *ate (oole. .e4oe stating t'e5al
s'o() a(tivit% ens"e t'e 4ollo*ing in!"ts.
1. Ens"e t'at $ot' t'e (ooles ae ('age# in oil an# *atesi#es an# venting is
#one !o!el%.
2. T'e 'ot *ate (oole inlet an# o"t let A&A 8A"9ilia% &ooling Aate: valves ae to
$e )e!t (lose# on(e it is 4ille# "! *it' *ate.
3. Ens"e t'at t'e oil an# *ate te5!eat"e ga"ges ae !ovi#e# in t'e (oole inlet
an# o"tlet line 4o $ot' oil an# *ate si#es.
<. Ens"e t'at 4l"s'ing o4 all t'e loo!s is (o5!lete# $%!assing t'e (oole an# -OT
4iltes ae s"44i(ientl% (lean.
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 1/ of 52
=. Ens"e oil is getting 'eate# as !e eF"ie5ent "sing (enti4"ge > ('"ning e44e(t
C. T'e oil te5!eat"e *ill in(ease. Allo* in(ease in te5!eat"e K C0 #eg. & $"t
)ee! L ?0 Deg. & $% a#7"sting t'e *ate in t'e (oole.
D. Ens"e t'e (ol# *ate (oole is ('age# 4o5 A&A si#e an# A&A s%ste5 is in
o!eation
?. &'ange ove t'e oil 4lo* to t'e (ol# *ate (oole *it' t'e ('ange ove valve.
@. T'e oil te5!eat"e *ill stat e#"(ing. &ontin"e (ooling !o(ess till t'e inlet oil
8to (oole: te5!eat"e e#"(e# to <= #eg .&.
10. A'ile (ooling !o(ess is on slo*l% ta! t'e oil lines 8*it' *oo#en 'a55e:
t'o"g' *'i(' oil is 4lo*ing 4o #es(aling t'e #it.
11. A4te (o5!letion o4 'eating !o(ess e!eat (ooling !o(ess as a$ove.
In a$ove !o(ess o4 'eating an# (ooling it 5"st $e e5e5$ee# t'at !o(ess o4
'eating t'e oil s'o"l# $e 5oe 8ao"n# 1 to 1 an# M 's: t'an (ooling. &ooling
!o(ess 'as to $e as 4ast as !ossi$le. Fo t'at s"44i(ient (ooling *ate 4lo* 'as to $e
ens"e#. T'is a(tivit% ens"es e44e(tive (leaning o4 !i!elines.
1. Filtes in -OT ae to $e (leane# eg"lal%0 #"ing t'e oil 4l"s'ing.
2. Oil !"i4i(ation Unit 8.o"se: E te5!oa% (enti4"ge is to $e "n
(ontin"o"sl%.8Da*ings a*aite#:
g. A4te initial (leaning o4 oil lines0 t'ottles in t'e oil s"!!l% line to $eaings ae
to $e !"t in !osition. Oil 4l"s'ing s'o"l# t'en $e (ontin"e# 4o so5e $eaing
at a ti5e 8)ee!ing t'e t'ottles 4"ll o!en (on#ition an# (losing t'e t'ottles o4
t'e e5aining $eaings:0 t'ee4oe0 ens"ing 4l"s'ing *it' 5a9i5"5 !ossi$le
4lo* in t'e oil et"n lines.
'. T'e 4l"s'ing o!eation is to $e (ontin"e# $% "n#eta)ing t'e a$ove e9e(ise
in otation so t'at $eaing oil s"!!l% lines ae t'oo"g'l% 4l"s'e#.
i. T"ning gea line is to $e 4l"s'e# $% o!ening t'e gate2geaing valve in s"(' a
*a% t'at AOP 5oto #oes not get oveloa#e#. T'is s'o"l# $e #one #ail% on(e
4o M 'o" *it' t'e5al s'o().
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 1< of 52
3"4 -'9*&$+ O&: L&$(2:
a. T'e 7a()ing oil s%ste5 4l"s'ing (an $e state# a4te initial #it E 5"() o4 6"$ oil
s%ste5 is (leae#.
$. Oil 4l"s'ing is #one $% "sing t'e te5!oa% (onne(tion 4o5 AOP #is('age
'ea#e.
(. Initiall% t'e 7a()ing oil 'ea#e is to $e 4l"s'e# $% "sing t'e (onne(tion 4o5
/OP 'ea#e #ea# en# to #ain 'ea#e *it' te5!oa% !i!e.
#. A4te "sing a$ove (i("it 4o a$o"t 122 #a% t'e a$ove (onne(tion is to $e
(lose# an# t'en t'e lines to t'e in#ivi#"al $eaing ae to $e 4l"s'e#0 sa% 2 o
3 lines at a ti5e 4o e44e(tive 4l"s'ing.
e. Final 4l"s'ing o4 t'e 7a()ing oil lines *ill $e #one at 'ig' !ess"e 8K30 )gE(5
2
:
$% "nning t'e 7a()ing oil !"5!.
3"; F:025&$+ O# Co$!)o: O&: L&$(2:
a. A4te ens"ing 4l"s'ing (i("it as !e s('e5e in se(tion 3.11. ,ee! all t'e
valves o4 (ontol oil (i("it (lose0 an# o!en onl% s"(' s5all lines0 *'i(' ae at
en# o4 s%ste5 an# *ill a(t as vent lines.
$. O!en t'e inte(onne(ting valves 4o5 AOP an# 4ill "! t'e ?2$a an# 32 J$a
s%ste5. Ens"e t'at t'ee is no lea)age 8i4 an% atten# to it:.
(. Stat one &OP an# !ess"iHe# t'e s%ste5 *it' 5ini5"5 4lo*. Ens"e t'at
t'ee is no lea)ages at 'ig' !ess"e 8 ?2$a an# 322$a:.
#. To a('ieve 5a9i5"5 velo(it% t'o"g' !i!eline t'e (i("it o4 (ontol oil lines
s'o"l# $e #ivi#e# into < to = go"!s an# (i("lation o4 oil s'o"l# $e otate# in
t'ese go"!s.
e. Fo #etails o4 loo! !lease e4e s('e5e o4 loo!s given in t'is !o(e#"e.
4. .ot' &OP *ill $e "n #"ing oil 4l"s'ing o4 t'e (ontol oil 4l"s'ing. T'e loa#ing
o4 t'e !"5!s *ill $e )e!t *it'in t'e ate# loa#
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 15 of 52
F:025&$+ o# S(': o&: 262!(7:
Fl"s'ing o4 t'e seal oil s%ste5 *ill $e (aie# o"t $%!assing t'e seal oil !"5! a()
an# valve a().
A te5!oa% (onne(tion *ill $e #a*n 4o5 t'e l"$ oil 'ea#e en# to t'e ai E ;2
si#e seal oil an# ing elie4 oil lines 8as s'o*n in t'e atta('e# s)et(' o4 t'e seal oil
4l"s'ing s('e5e:. At 112 5 elevation t'e ;2 si#e seal oil eF"aliHing valves
8-,AD3AA011>021: *ill $e e!la(e# *it' te5!oa% s!ools .T'e 4lo* eg"latos 8
o4 t'e ai E;2 si#e seal oil an# ing elie4 oil lines *ill $e $%!asse# t'o"g' $%!ass
valves #"ing 4l"s'ing o!eation.
T'e entie s5all $oe !i!ing in t'e seal oil a()s an# seal oil tan) *ill $e (leane#
5e('ani(all% E *it' (o5!esse# ai $e4oe ta)ing into no5al o!eation a4te
4l"s'ing a(tivities.
3"< C)&!()&' Fo) Co71:(!&o$ O# F:025&$+:
a. T'e oil anal%sis o4 sa5!le #a*n 4o5 oil !"i4ie inlet s'o"l# not 'ave an%
5e('ani(al i5!"ities an# 5oist"e.
$. -ain oil tan) 4ilte 8!ovi#e# insi#e -OT: s'o"l# $e in (lean (on#ition ove a
!eio# o4 2< 'o"s.
(. D"!le9 4ilte ele5ent s'o"l# $e 4ee 4o5 i5!"ities s"(' t'at no ('o()ing o4
4ilte s'o"l# $e e9!eien(e# in #"ation o4 2< 'o"s.
#. .eaing 6ine 4iltes ae to $e installe# an# 4l"s'ing (aie# o"t 4o 2< 'o"s
an# no a(("5"lation o4 #it s'o"l# $e o$seve#.
e. All (iteia to $e 5et 4o #e(laing t'e oil 4l"s'ing (o5!letion.
3"? R(2!o)'!&o$ O# T5( S62!(7:
a. On (o5!letion o4 4l"s'ing0 '%#a"li( test o4 t'e s%ste5 is to $e #one as !e
t'e ;%#a"li( Test s('e5e No. 8$eing s"$5itte#:. T'en t'e s%ste5 is
no5aliHe#.
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 17 of 52
$. A'en t'e oil is #aine# into t'e #ain tan)s !ovi#e#0 t'e #ain tan)0 *'i('
a((e!ts oil0 5"st $e (lean. T'e oil (ontaine# in t'e s%ste50 5ain oil tan) an#
oil (ooles ae to $e (o5!letel% #aine# "sing !"i4ie > -OT #ain lines.
(. T'e -OT 8-ain Oil Tan): E SOST ae (ae4"ll% (leane# an# ins!e(te# as
#one ealie $e4oe 4l"s'ing. /a()ing oil lines ae to $e no5aliHe#.
#. T'e (oole t"$e nest s'o"l# $e *it'#a*n 4o ins!e(tion an# (leaning o4 t'e
(ooles s'o"l# $e #one *it' (o5!esse# ai. Ta)ing (ae so t'at O2ings ae
!ote(te#. It is #one to e5ove enta!!e# #it !ati(les in t"$e nest #"ing
4l"s'ing o!eation.
e. All $eaing !e#estals ae to $e (leane# t'oo"g'l% $e4oe $o9ing "! t'e
!e#estals.
4. All te5!oa% aange5ents 5"st $e e5ove# E no5aliHe#.
g. All $eaing !e#estal (onne(tions s'o"l# $e no5aliHe#. T"$ine $eaings
s'o"l# $e no5aliHe#.
3"@ No)7':&='!&o$ o# -'9*&$+ O&: L&$(2
a. &'e() NRV 4la!s ae $a() in !osition.
$. No5aliHe t'e !i!elines *it' t'e 7a()ing oil !"5! #is('age
(. &'e() !ess"e2eg"lating valves 'as $een sevi(e# an# it is in lo*2!ess"e
!osition 8elease# (on#ition:.
3"A H6%)'0:&9 !(2! o# L0>( o&: & Co$!)o: o&: 262!(7
a. P"t !l"gs in t'e elie4 'oles o4 oil t'ottles an# !"t t'e t'ottles in 4"ll (lose
!osition.
$. Povi#e #"55ies 8 as !e en(lose# list : at t'e last 4lange 7oint availa$le in
t'e !e5anent !i!ing0 $e4oe it is (onne(te# to t'e #ain in t'e oil (anal.
(. -a)e a (onne(tion 4o5 7a()ing oil 'ea#e s"!!l% line to t'e 6"$e oil (i("it
as 5a)e# in t'e #a*ing given in t'is !o(e#"e.
#. &lose t'e valves *'eeve t'e valves ae lo(ate# at t'e en# o4 !i!eline.
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 26 of 52
3"10 H6%)'0:&9 !(2!2:
'" -'9*&$+ o&: :&$(2
Test Pess"e D"ation
22= ,gESF.(5. 10 -in"tes
>" L0>( o&: :&$(2
Test Pess"e D"ation
12 ,gESF.(5. 10 -in"tes
9" Co$!)o: o&: :&$(2 (@ B'),
Test Pess"e D"ation
20 ,gESF.(5. 10 -in"tes
%" Co$!)o: o&: :&$(2 (33 B'),
Test Pess"e D"ation
@C ,gESF.(5. 10 -in"tes
NN T'e '%#a"li( test !ess"e > #"ation *ill $e vei4ie# *it' t'e latest
e(o55en#ations o4 t'e #esignes $e4oe (on#"(ting t'e sa5e.
A4te '%#a"li( test #ain t'e s%ste5 > no5aliHe s%ste5. On 4illing t'e Fes' oil stat
s%ste5 (o55issioning.
3"11 Co77&22&o$&$+:
L0> o&: '$% B'9*&$+ o&: 262!(7
1. Stat 5ain oil tan) va!o 4ans 4o5 (ontol s%ste5 an# e(o# o$sevations as !e
ST3 6O20C.
2. &o55ission Oil !"i4ie an# e(o# o$sevations as !e ST3 6O20D.
3. .e4oe stating t'e A"9ilia% Oil P"5!0 !la(e !esons in stategi( lo(ations 4o
o$seving lea)s.
<. Stat A"9ilia% Oil P"5! 4o5 (ontol oo5 an# esta$lis' 'ea#e !ess"e.
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 21 of 52
=. A#7"st l"$e oil t'ottles in t'e oil inlet lines as !e #esign 4lo* eF"ie5ents o4
in#ivi#"al $eaing as !e O>- inst"(tions s"!!lie# $% #esigne.
C. &'e() 4o oil 4lo* t'o"g' t'e sig't glass at all (ons"5!tion !oints
D. Sto! AOP
?. Stat A& EOP 4o5 (ontol s%ste5 an# esta$lis' 'ea#e !ess"e Re(o#
o$sevations.
@. &'e() stat"s o4 !ess"e s*it('es.
10. Sto! EOP an# stat AOP
11. &'e() A"to Stat o4 EOP *it' intelo() o4 !ess"e s*it('es
12. &'e() 4ee#$a() o4 t'e5o(o"!les
13. 6"$e oil s%ste5 ea#% an# 4"n(tional *it' AOP availa$le 4o o!eation.
1<. &ontol > signal (a$le loo! ('e()s (o5!letion #one
1=. Release /OP #is('age 'ea#e !ess"e elie4 valve (o5!letel%
1C. R"n A& /a()ing Oil P"5! 4o5 (ontol oo5
1D. A#7"st elie4 valve to esta$lis' /a()ing Oil Pess"e at 1=0 )gE(52
1?. &'e() stat"s o4 !ess"e s*it('es
1@. Sto! A& /a()ing oil !"5!
20. Stat se(on# /a()ing Oil P"5! 4o5 (ontol oo5.
21. R"n t'e !"5! 4o 10 -in"tes an# e(o# o$sevations
22. D"ing t'e 4ist ('aging o4 oil s%ste5 oil s!ill 5a% 'a!!en #"e to i5!o!el%
tig'tene# !i!e 7oints0 "n(ovee# o!enings o 4loo#ing o4 !e#estal.
23. .e4oe stating t'e oil !"5!0 t'e s%ste5 s'all $e ('e()e# 4o 4lange tig'tness an#
(oe(t valves line "!.
2<. Pla(e !esons in stategi( lo(ations 4o o$seving oil lea)age $e4oe stating t'e
!"5!.
2=. F"nnels (onne(te# *it' 'ose!i!es0 e5!t% $"()ets an# e5!t% #"5s s'all $e
"se# 4o (olle(ting an% #i!.
2C. S!a%ing 4ine san# ove t'e s!ill an# e5oving t'e san# a4te oil a$so!tion *ill
(lean oil #i! on t'e 4loo.
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 22 of 52
Dotte# lines s'o* te5!oa% lines.
S95(7( No" 1
TO DRAIN
;EADER
To L0> o&:
262!"
-AC/ING OIL FLUSHING
SCHEME
/OP
1
/OP
2
-OT
TO-OT
PRSS.RE3.VA6VE
.R3 1
.R3 2
.R3 3
.R3 < .R3 =
.R3 C
.R3 D
F:025&$+ o# -OP :&$(2 >6 -OP (-'9*&$+ O&: P071,
BHARAT HEAVY ELECTRICALS LIMITED
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PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 23 of 52
S95(7( No" 3
32 .AR
FI6TERED
)!%+A, (!, $( ')DV
$( DRA!+
')DV
)$(-
VA,VE
1=2
).M.DRA!+
32BAR
.+0!,$ERED
)!%+A,
(!,
')DV
'(+$R(,
VA,VE
1=2
).M.DRA!+
)!%+A,
(!,
32 .AR UNFI6TERED
TE-P. ;EADER N$ ?00 -AN 10E20AZ001
OI6 FRO-
-.M- DIS&;
RA&,
DRAIN
A.I
VA,
VE
VA&
.REA,ER
SO6
VA6VE
&.F.PU-P DIS&IT
DRA!+
Flshing s!he"e fo# !ont#ol oil syste"
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 2& of 52
S95(7( No" 3
E)V
1=2
S.-.DRAIN
$R!-(!,
AB(VE
PISTON
TRIPOI6
.E6OA
PISTON
*-
'(+$R
(,
VA6VE
1E2
S.-.
DRAIN
32 .AR
FI6TERED
SE&.OI6
32 .AR
UNFI6TERED
SUPP6O UNIT
;P&V1E2 DRAIN
TO
ESV1E2
32BAR SU
OI6
TRIPOI6
Flshing s!he"e fo# !ont#ol oil syste"
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 25 of 52
S95(7( No" 4
N$ 100 TE-PORARO ;EADERS IN P6A&E OF ;OD. &ONTRO6 RA&,
-R!.(!,
TEST OI6 TO OES
3OVERNOR
FRO- &.F. PU-P
DIS&;AR3E
SE&.OI6 TO
;P&V 1E2
S.U.OI6 TO
SUPP6O UNIT
AUP. TRIP OI6 TO OES
3OVERNOR
A.8. )...(!, $( (VER)-EED
%(VER+(R
TRIP OI6 TO
SUPP6O UNIT
AUP.
TRIP
OI6 TO
SO6.
VA6VE
RA'K
DRA!+
Flshing s!he"e fo# !ont#ol oil syste"
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 2/ of 52
S95(7( No" ;
S!he"e fo# hy$#ali! test
$( )1)$.
DRAIN
TO A&&U-U6ATOR
DRAIN
6P.P
VA6VE
SO6
VA6VE
&.F.PU-P
DIS&;.
Flshing s!he"e fo# !ont#ol oil syste"
J(
-

!
J(
-

!!
0R(M A(-
$( 32#BAR
$( 5#BAR
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 2< of 52
S95(7( No" <
0R(M J(-
$( DRA!+ *EADER
$( )EA, )(!,
TE-P. &ONTRO6
VA6VE
&OO6ER .OPASS
-OT &6EAN SIDE
EOP
AOP1
AOP
2
-OT
DIRTO
SIDE
T;ROTT6E
.R3 1 .R3 2 .R3 3 .R3 < .R3 = .R3 C .R3 D
-OP
.OPASS
D.-,E8 0!,$ER
Flshing s!he"e fo# Lbe oil syste"
$( J(-
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 25 of 52
%i#ty oil an$ !lean oil flshing s!he"e
+RV 0,A- REM(VED B(.)ER B1-A))

'.(. -.M- D.(. -.M-
EM-$1!+% '(++E'$!(+
Oil filling a##ange"ent
2!RE ME)*
A+D ',($* +9 56MM
4"0 D(2&+$ &$!($!2:
',EA+ (!, D!R$1 (!,
'(M-. '(M-.
D!R$1 (!,
$A+K
$( M($
$( M($
$EM-(RAR1
'E+$R!0.%E
$EM-(RAR1
$A+K
'A- 2.5 M3
$( M($
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 27 of 52
Oil o4 vis(osit% (lass ISOV3 <C s'all $e "se#. Fo t'e to!!ing o4 t'e oil s%ste5 it
is !e4ea$le i4 t'e oil "se# is o4 t'e sa5e $an# > F"alit% as t'at alea#% in
s%ste5. T'e oil s'o"l# (o5!l% *it' t'e eF"ie5ents given in t'e ta$le on s'eet
no. =.120130202 o4 O > - 5an"al.
Follo*ing intents *ill $e 5at('e#:
1. Fes' oil 4ill initial G C0 &".-
2. &ooling (a!a(it% G *it' one (oole2inlet te5! o4 3? #eg > <= #eg as o"tlet
te5! *'en 4"ll (a!a(it% o4 #esign 4lo* ta)es !la(e t'o"g' s%ste5.
3. Flo* t'o"g' $eaing 1G ?.0 (". D5Ese(
<. Flo* t'o"g' $eaing 2G 2.D (". D5Ese(
=. Flo* t'o"g' $eaing 3G 11.? (". D5Ese(
C. Flo* t'o"g' $eaing <G 12.@ (". D5Ese(
D. 3en 4ont $eaingGC.3= (". D5Ese(
?. 3en ea $eaingGC.3= (". D5Ese(
@. E9(ite $eaingG1.3D (". D5Ese(
10. D"!le9 oil 4ilteG3D 5i(ons
11. -OT 4ilte G 2=0 5i(on
12. /OP 4ilteG 3D 5i(on
13. Sa4et% valve setting /OP G200 )gE(52
1<. 6i5ite setting o4 /OP G 1=0 )gE(52
Note: Flo* to in#ivi#"al $eaings (an $e ('e()e# "sing en(lose# Flo*
&'aa(teisti(s o4 Oil T'ottle 4o N$2=0 N$=00 N$C=0 N$?0 > N$100.
;"0 EC1(9!(% 1)o9(22 1')'7(!()2
a. T'e oil anal%sis o4 sa5!le #a*n 4o5 oil !"i4ie inlet s'o"l# not 'ave an%
5e('ani(al i5!"ities an# 5oist"e.
$. -ain oil tan) 4ilte s'o"l# $e in (lean (on#ition ove a !eio# o4 2< 'o"s.
(. D"!le9 4ilte ele5ent s'o"l# $e 4ee 4o5 i5!"ities s"(' t'at no ('o()ing o4
4ilte s'o"l# $e e9!eien(e# in #"ation o4 2< 'o"s.
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 36 of 52
#. 6ine 4iltes ae to $e installe# an# 4l"s'ing (aie# o"t 4o 2< 'o"s an# no
a(("5"lation o4 #it s'o"l# $e o$seve#.
e. All (iteia to $e 5et 4o #e(laing t'e oil 4l"s'ing (o5!letion.
<"0 Wo)* 1:'$:
a. &o55issioning o4 oil Va!o" e9ta(tion 4ans
$. &o55issioning o4 !"i4ie
(. &o55issioning o4 A& EOP
#. &o55issioning o4 AOP 1>2.
e. &o55issioning o4 /OP 1 > 2
4. &o55issioning o4 &OPs
g. Fl"s'ing t'o"g' all loo!s as 4ollo*s
3o"!2A &)t. 12-OP $%!ass2s"(t.2#ain
&)t.222 AOP #is(.26.O. 'ea#e J#ain 'ea#e
&)t.232AOP #is'.2/OP 'ea#e J#ain 'ea#e
3o"!2. &)t.2126.O. 'ea#e J$g. Pe#estal2#ain
&)t.2226.O. 'ea#e2seal oil J#ain
3o"!2& &)t.123ov a() $%!ass2#ain
&)t.222322$a to ;P&V 1 > 2 J#ain
&)t.23 J322$a to &SDV 1 > 2 J#ain
3o"! JD&)t.212&SDV a() 1 > 2 $%!ass J#ain
&)t.222322$a to &SDV 3 > < J#ain
&)t.232va() $) > 6P.P 1 > 2 2#ain
'. &o55issioning o4 t'e 6"$e oil s%ste5
i. &o55issioning o4 t'e /OP s%ste5
7. &o55issioning o4 t'e (ontol s%ste5
INPUTS SU--ARO TO START &O&6E
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 31 of 52
1. &o5!letion o4 oil !i!e lines 5aintaining (leanliness as !e #ie(tives2
3ovE(ontol oil0 6P.P0 seal oil0 7a()ing oil s%ste5.
2. &o5!letion o4 te5!oa% !i!e loo!s as !e 4l"s'ing s('e5e in se(tion 3.11.
3. Pe!ae#ness o4 $g. Pe#estals 4o oil 4l"s'ing
<. &o5!letion o4 4illing as !e s('e5e in se(tion 3.11.
=. &o5!letion o4 t'e5al s'o()s aange5ents as !e S('e5e No. D.
C. &o5!letion o4 & > I ta!!ing !oints 8TAs0 ROOT VA6VES ET&.:
D. Availa$ilit% o4 <1= V A&0 4o AOP10 AOP20 &OP 1 0 &OP2 /OP10 /OP20 EOP0
Oil Va!o" 4an 1> 20 !"i4ie.
?. Availa$ilit% o4 a"9. Ste5
@. Availa$ilit% o4 (ooling *ate to (ol# *ate (oole *it' #esign 4lo* Ete5!
10. Availa$ilit% o4 !ess"e > te5!. 3a"ges as !e s('e5e in se(tion 3.11.
S"44i(ient 5an!o*e #"ing 4l"s'ing *it' s'o()s.
O!5() 1:'$2:
1. Oil #aining aange5ent as !e s('e#"le.
2. Po!e tea5 #isti$"tion > availa$ilit%
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 32 of 52
8-OT0 Pi!ing0 Pe#estal *o) &>I AOR,:.
3. SeF"ential ee(tion o4 a(tivities as !e agee# s('e#"le 4o J
a. .eaing .otto5 'alves *o) (o5!letion
$. Roto Heo !osition
(. -OP *o)
#. .eaing To! 'alves *o) > !e#estals $o92"!
e. SOP s%ste5 ea#iness.
4. En# s'iel# 5o"nting
g. 6P.P E 3ov. lines no5aliHations.
'. -OT *o)

?"0 T(2! )(1o)! #o)7'!
S('e#"le o4 &'e() 6ists 4o 6"$e Oil S%ste5 an# 7a()ing oil s%ste5
Sl.
No.
&'e() list Des(i!tion
1 ST326O201 Installation o4 oi4i(es
2 ST326O202 Installation o4 #evi(es
3 ST326O203 &ali$ation o4 #evi(es
< ST326O20< -ain Oil Tan) Rea#iness
= ST326O20= T"$ine Oil Sa5!le Res"lts
C ST326O20C Oil va!o 4an (o55issioning
D ST326O20D Oil P"i4ie &o55issioning
? ST326O20? A"9ilia% Oil P"5!s (o55issioning
@ ST326O20@ Oil 4lo* t'o"g' sig't glasses
10 ST326O210 Oil S%ste5 Ala5 S('e#"le
11 ST326O211 EOP 8E5egen(% Oil P"5!:
12 ST326O212 Fee# $a() o4 t'e5o(o"!les
13 ST326O213 Te5!eat"e (ontol valve
1< ST32/O201 Installation o4 #evi(es
1= ST32/O202 &ali$ation o4 #evi(es
1C ST32/O203 A& /OP -oto (o55issioning
1D ST32/O20< A& /OP (o55issioning
1? ST32&O201 &OP (o55issioning
C5(9*:&2! STG-LO-01
INSTA66ATION OF ORIFI&ES
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 33 of 52
Date:
S6
No
Oi4i(e I#enti4i(ation Oi4i(e
Dia5ete.
Oi4i(e Installe#
8OesENo:
1
2
3
<
8Pl e4e PIDs oil s%ste5 s"!!lie# $% ;AR:
C5(9*:&2! STG-LO-03
INSTA66ATION OF DEVI&ES
Date:
S6.
No.
Tag No Des(i!tion Installe#
OesENo
1. 3D 5i(on 4ilte (ati#ges in 6O
2. 3D5i(on 4ilte (ati#ges IN /O
3. -OT level in#i(ato
<. -OT level 'ig' s*it('
=. -OT level lo* s*it('
C. AOP #is('age !ess"e in#i(atos
D. EOP #is('age !ess"e in#i(ato
?. 6"$e oil inlet to (oole1 lo(al te5!eat"e
in#i(ato.
@. 6"$e oil inlet to (oole 2 lo(al te5!eat"e
in#i(atos.
10. 6"$e oil o"tlet 4o5 (oole 1 lo(al te5!eat"e
in#i(ato.
11. 6"$e oil o"tlet 4o5 (oole 2 lo(al te5!eat"e
in#i(atos.
12. 6"$e oil te5!eat"e a4te (oole 2 te5!eat"e
ele5ent
13. Di44eential !ess"e in#i(ato 4o l"$e oil 4iltes
1<. Di44eential !ess"e s*it(' 4o l"$e oil 4iltes
1=. 6"$e oil 'ea#e !ess"e in#i(ato
1C. 6"$e oil 'ea#e !ess"e tans5itte
1D. 6"$e oil 'ea#e !ess"e lo* 2 s*it('
1?. 6"$e oil 'ea#e !ess"e lo*2lo* 2 s*it('
1@. 6"$e oil 'ea#e !ess"e lo*2lo* s*it('
20. 6"$e oil 'ea#e !ess"e lo*2lo* 2 s*it('
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 3& of 52
21. 6"$e oil 'ea#e !ess"e lo*2lo* s*it('
22. 6"$e oil 'ea#e !ess"e lo*2lo* 2 s*it('
23. -OP #is('age 'ea#e !ess"e lo* 2 s*it('
2<. -OP #is('age 'ea#e !ess"e in#i(ato
2=. -OP s"(tion !ess"e 2 in#i(ato
2C. 6"$e oil !ess"e to t'"st $eaing 2 in#i(ato
2D. 6"$e oil !ess"e to t"$ine $eaing 1 J test
in#i(ato
2?. 6"$e oil !ess"e to t"$ine $eaing 22 test
in#i(ato
2@. 6"$e oil !ess"e to t"$ine $eaing 32 test
in#i(ato
30. 6"$e oil !ess"e to t"$ine $eaing <2 test
in#i(ato
31. Ret"n oil te5!eat"e in#i(ato 2 $eaing 1
!e#estal
32. Ret"n oil te5!eat"e in#i(ato 2 $eaing 2
!e#estal
33. Ret"n oil te5!eat"e in#i(ato 2 $eaing 3
!e#estal
3<. Ret"n oil te5!eat"e in#i(ato 2 $eaing <
!e#estal
3=. Ret"n oil te5!eat"e in#i(ato 2 $eaing =
!e#estal
3C. Ret"n oil te5!eat"e in#i(ato 2 $eaing C
!e#estal
3D. Ret"n oil te5!eat"e in#i(ato 2 $eaing D
!e#estal
3?. 6"$e oil !ess"e test in#i(ato e9(ite ea
$eaing
Re4e 4o Tag no0 set !oints > ot'e #etails :INSTRU-ENT 6IST0 DR3.NO. <
13300 @? 0010 REV02 NP& DO&. TAPP
C5(9*:&2! STG-LO-03
ON SITE &A6I.RATION OF DEVI&ES
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 35 of 52
Date:
Sl.
no.
Devi(e Tag no Range E Set
Point
&'e()e#
O, E NOT
O,
1. -OT level in#i(ato
2. -OT level 'ig' s*it('
3. -OT level lo* s*it('
<. AOP #is('age !ess"e
in#i(atos
=. EOP #is('age !ess"e
in#i(ato
C. 6"$e oil inlet to (oole lo(al
te5!eat"e in#i(ato.
D. 6"$e oil inlet to (oole lo(al
te5!eat"e in#i(ato.
?. 6"$e oil o"tlet 4o5 (oole lo(al
te5!eat"e in#i(ato.
@. 6"$e oil o"tlet 4o5 (oole lo(al
te5!eat"e in#i(ato.
10. 6"$e oil te5!eat"e a4te
(oole 2 te5!eat"e ele5ent
11. Di44eential !ess"e in#i(ato
4o l"$e oil 4iltes
12. Di44eential !ess"e s*it(' 4o
l"$e oil 4iltes
13. 6"$e oil 'ea#e !ess"e
in#i(ato
1<. 6"$e oil 'ea#e !ess"e
tans5itte
1=. 6"$e oil 'ea#e !ess"e lo* J
s*it('
1C. 6"$e oil 'ea#e !ess"e lo*2
lo* J s*it('
1D. 6"$e oil 'ea#e !ess"e lo*2
lo* s*it('
1?. 6"$e oil 'ea#e !ess"e lo*2
lo* J s*it('
1@. 6"$e oil 'ea#e !ess"e lo*2
lo* s*it('
20. 6"$e oil 'ea#e !ess"e lo*2
lo* J s*it('
21. -OP #is('age 'ea#e
!ess"e lo* J s*it('
22. -OP #is('age 'ea#e
!ess"e in#i(ato
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 3/ of 52
23. -OP s"(tion !ess"e 2
in#i(ato
2<. 6"$e oil !ess"e to t'"st
$eaing J in#i(ato
2=. Ret"n oil te5!eat"e
in#i(atos
2C. Oil !ess"e to $aing gea J
in#i(ato
2D. Oil !ess"e to $aing gea lo*
J s*it('
2?. &OP #is('. Pess"e in#i(ato 8
?2$a an# 32 J$a:
Re4e 4o Tag no0 set !oints > ot'e #etails :INSTRU-ENT 6IST0 DR3.NO. < 13300
@? 0010 REV02 NP& DO&. TAPP
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 3< of 52
C5(9*:&2! STG-LO-04
-AIN OI6 TAN, READINESS
Tan) Des(i!tion: -ain Oil Tan)
P>ID N"5$e:
Fl"i# Stoe#: T"$ine Oil
&a!a(it%: C3.0 5
3
Date:
No Des(i!tion Res"lt Re5a)s
1. &'e() i#enti4i(ation agees *it' #etails on
#a*ing no.
Tag N"5$e
Title
&a!a(it%
2. &'e() t'at a((ess is sa4e 4o o!eational
!"!oses.
3. &'e() t'at tan) an# noHHles (oe(tl%
4a$i(ate# as !e a!!ove# #a*ing
<. All a!!"tenan(es 8s"(' as staines0 level
ga"ges0 valves0 vents an# #ains: ae
(onne(te# !o!el%.
=. T'e inteio o4 tan) is (lean an# 4ee 4o5 all
loose s(ale0 san# an# #e$is.
C. Tan) !ainte# intenall% an# e9tenall% as !e
s!e(i4i(ations
D. 6a##e is installe#2 i4 a!!li(a$le
?. All 5an'ole (oves an# 4lange# 7oints ae
5a#e "! (o5!lete *it' gas)ets an# $olts
tig'tene#.
@. &o55issioning o4 6evel inst"5ents in(l"#ing
In#i(atos as !e ('e() list
10. Tan)s #ain valve lo()e# E (lose#.
11. Fie #ete(tion > Pote(tion s%ste5 4o t'e
Tan) ea#% J i4 a!!li(a$le
12. Eat'ling &onne(tion 4o tan) #one
Tan) is ea#% 4o e(eiving t'e 4l"i#
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 35 of 52
C5(9*:&2! STG-LO-0;
6U.E OI6 SA-P6E TEST RESU6TS
3a#e: Sevo !i5e <C o T"$ine oil <C
Sa5!le ta)en on:
Sa5!le ta)en 4o5:
SiHe o4 sa5!le:
Teste# at:
Res"lts e(eive# on #ate:
Sl Test Unit Desie#
va
l"
e
Test Val"e Re5a)s
1 ,ine5ati( vis(osit% at
<0#eg&
&ST <1.< J =0.C
2 Aate &ontent 35E100 g5 0.1
3 Soli# (ontent g5E100g5 0.0=
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 37 of 52
C5(9*:&2! STG-LO-0<
OI6 VAPOUR FANS &O--ISSIONIN3
EF"i!5ent tag n"5$e. QQQQQQQQQQQ
S%ste5 Des(i!tionQQQQQQQQQQ.
P>ID NoQQQQQQQQQ..
-an"4a(t"eBs Na5e. QQQQQQQQQQQQ
Na5e Plate #etails QQQQQQQQQQQQQQ
Date
Sl.
No
Des(i!tion Re5a)s
1 .eaing l"$i(ate# as e(o55en#e#
2 Roto 4ee in its $eaings
3 Revie* 5oto *in#ing ins"lation esistan(e
val"es
< &'e() -oto eat'ling
= Po*e s"!!l% s*it('gea ('e()e# an#
ea#% 4o ('aging
C &a$ling (o5!lete#
D Fan $"5!e# an# otation !ove#
? Inst"5entation > !ote(tion #evi(es
('e()e#
@ ;ol#ing2#o*n $olts 4itte# se("el%
10 De5iste #ain !ovi#e# 8OesENo:
Fan is ea#% 4o (o55issioning
Oil Va!o Fan Tial Data
TI-E
DATA UNIT
-oto
&"ent
A5!s
Vi$ation at
-oto &E
-i(ons E
55Ese(
Vi$ation at
-oto FE
-i(ons E
55Ese(
Vi$ation at
4an $o#%
-i(ons E
55Ese(
6egen#: &E J &o"!ling En#0 FE2 Fee En#
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page &6 of 52
C5(9*:&2! STG-LO-0?
OI6 PURIFIER &O--ISSIONIN3
Re4: Ven#o #g. No.
Sl
No
A(tivit% &'e()e# O, E Not
O,
Re5a)s
1. &o5!onents an# inst"5entation
('e()e# as !e #a*ings
2. (ontol !anel ('age#
3. All ala5s0 intelo()s >
!ote(tions ('e()e# as !e
Ven#o #g No. SEN003??0
<. P"i4ie tial "n 4o < 'o"s
(o5!lete#
C5(9*:&2! STG-LO-0@
AUPI6IARO OI6 PU-Ps &O--ISSIONIN3
EF"i!5ent tag n"5$e QQQQQQQQQQQ.
S%ste5 Des(i!tionQQQQQQQQQQ.
P>ID N"5$e QQQQQQQQQQQQ.
-an"4a(t"eBs Na5e QQQQQQQQQQQQ.
Na5e Plate #etails QQQQQQQQQQQQQQ
Date
No Des(i!tion Re5a)s
1 .eaing l"$i(ate# as e(o55en#e#
2 Roto 4ee in its $eaings
3 Revie* 5oto *in#ing ins"lation esistan(e
val"es
< &'e() -oto eat'ing
= Po*e s"!!l% s*it('gea ('e()e# an# ea#%
4o ('aging
C P"5! $"5!e# an# otation !ove#
D Inst"5entation > !ote(tion #evi(es
('e()e# 8&'e() A"to Stat o4 AOP $%
si5"lating lo* 'ea#e !ess"e:
? ;ol#ing2#o*n $olts 4itte# se("el%
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page &1 of 52
P"5! set is ea#% 4o tial "n.
A"9ilia% Oil !"5! Tial Data
TI-E
DATA UNIT
-oto
&"ent
A5!s
P"5!
#is('age
!ess"e
,gE(52
Vi$ation at
-oto &E
-i(ons E
55Ese(
Vi$ation at
-oto FE
-i(ons E
55Ese(
6egen#: &E J &o"!ling En#0 FE2 Fee En#
C5(9*:&2! STG-LO-0A
OI6 F6OA DRAIN OI6 VIEAIN3 AINDOA
Date:
S6
No
Sig't 3lass lo(ation Flo* O$seve#
OesENo
1. Pe#estal 1
2. Pe#estal 2
3. Pe#estal 3
<. Pe#estal <
=. Pe#estal =
C. Pe#estal C
D. Pe#estal D
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page &2 of 52
C5(9*:&2! STG-LO-10
OI6 SOSTE- A6AR- S&;EDU6E
Date:
Re4: .;E6 SOE 6ist :
Sl
No
Tag No Sevi(e Stat"s Set
Point
Re5a) &'e()e#
O,ENOT
O,
1. 6O 5ain tan)
level
;ig' Ala5
2. 6O 5ain tan)
level
6o* Ala5
3. 6O P a(oss
4ilte
;ig' Ala5
<. -OPEAOP
Dis('age P
6o* Stan#$% AOP
stat
=. 6O ;ea#e P 6o* Ala5
C. 6.O. ;ea#e P V 6o* A& EOP Stat
D. 6O ;ea#e P 6o* AOP stat
?. /a()ing Oil P 6o* Ala5
@. 6"$. oil a4te
(oole
;i Ala5
10. T"$ine T. Non2
a(tive te5!
;i Ala5
11. T"$ine T. Non2
a(tive te5!
;i Ala5
12. T"$ine T. Non2
a(tive te5!
;i Ala5
13. T"$ine T. Non2
a(tive te5!
;i Ala5
1<. T"$ine T.
a(tive te5!
;i Ala5
1=. T"$ine T.
a(tive te5!
;i Ala5
1C. T"$ine T.
a(tive te5!
;i Ala5
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page &3 of 52
1D. T"$ine T.
a(tive te5!
;i Ala5
1?. T"$ine F/.
te5!
;i Ala5
1@. T"$ine .eaing
1te5!
;i Ala5
20. T"$ine .eaing
2te5!
;i Ala5
21. T"$ine .eaing
3 te5!
;i Ala5
22. T"$ine .eaing
< te5!
;i Ala5
23. T"$ine .eaing
= te5!
;i Ala5
2<. T"$ine .eaing
C te5!
;i Ala5
2=. T"$ine .eaing
D te5!
;i Ala5
2C. T"$ine a9ial
#is!la(e5ent
;i Ala5
2D. T"$ine a9ial
#is!la(e5ent
;i Ala5
2?. AOP not on A"to Ala5
Re4e 4o Tag no 0 set !oints > ot'e #etails :INSTRU-ENT 6IST0 DR3.NO. < 13300
@? 0010 REV02 NP& DO&. TAPP.
C5(9*:&2! STG-LO-11
E-ER3EN&O OI6 PU-P
Date:
S6
No
P"5! in O!eation Val"e Unit
1 E5egen(% Oil P"5!
#is('age !ess"e set at
,gE(5
2
2 voltage Volts
3 &"ent #a*n A5!s
< P"5! s!ee# !5
= Fiel# esistan(e val"e O'5s
C A5at"e esistan(e val"e O'5s
Stat"s o4 !ess"e s*it('es
D O, E NOT O,
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page && of 52
? O, E NOT O,
A"to stat o4 EOP
@ O, E NOT O,
10 O, E NOT O,
C5(9*:&2! STG-LO-13
FEED.A&, OF T;ER-O&OUP6ES AND PRESSURE TRANS-ITTERS
S6
NO
Devi(e Stat"s in ST3 (ontol
s%ste5
1
2
Re4e 4o Tag no 0 set !oints > ot'e #etails :INSTRU-ENT 6IST0 DR3.NO. <
13300 @? 0010 REV02 NP& DO&. TAPP.
C5(9*:&2! STG-LO-13
TE-PERATURE &ONTRO6 VA6VE
S6
NO
A(tivit% Re5a)s
1 Valve o!eation O, E NOT O,
2 Te5!eat"e (ontol
setting
<= #eg&
C5(9*:&2! STG--O-01
INSTA66ATION OF DEVI&ES
Date:
S6
No
Tag No Des(i!tion Installe#
OesENo
1 A& /OP 1 #is('age !ess"e
2 A& /OP 2 #is('age !ess"e
3 /OP #is('age 'ea#e !ess"e tans5itte
< /OP 'ea#e !ess"e lo* 2 s*it('
= /OP 'ea#e !ess"e lo* 2 s*it('
C /OP !ess"e at $eaing 1
D /OP !ess"e at $eaing 2
? /OP !ess"e at $eaing 3
@ /OP !ess"e at $eaing <
10 /OP !ess"e at $eaing =
11 /OP !ess"e at $eaing C
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page &5 of 52
12 /OP !ess"e at $eaing D
Re4e 4o Tag no 0 set !oints > ot'e #etails :INSTRU-ENT 6IST0 DR3.NO. < 13300
@? 0010 REV02 NP& DO&. TAPP
C5(9*:&2! STG--O-03
ON SITE &A6I.RATION OF DEVI&ES
Date:
Sl
no
Tag no Devi(e Range E
set !oint
&ali$ate#
%esEno
1 /OP #is('age 'ea#e
tans5itte
2 /OP #is('age 'ea#e !ess"e
lo*
3 /OP Dis('age 'ea#e to
T"ning gea intelo()
Re4e 4o Tag no 0 set !oints > ot'e #etails :INSTRU-ENT 6IST0 DR3.NO. < 13300
@? 0010 REV02 NP& DO&. TAPP
C5(9*:&2! STG--O-03
/A&,IN3 OI6 PU-Ps -OTOR
EF"i!5ent tag n"5$e QQQQQQQQQQQ.
S%ste5 Des(i!tionQQQQQQQQQQ.
P>ID N"5$e QQQQQQQQQQQQ.
-an"4a(t"eBs Na5e QQQQQQQQQQQQ.
Na5e Plate #etails QQQQQQQQQQQQQQ
Date:
S6
No
Des(i!tion Re5a)s
1 Fo"n#ation $olts tig'tene#
2 &'e() #iven eF"i!5ent 4itte# in ig't
#ie(tion
3 .eaing l"$i(ate# *it' s!e(i4ie# l"$i(ant
< &'e() 4ee otation o4 t'e s'a4t 5an"all% in
"n(o"!le# (on#ition
= Vei4% *in#ing ins"lation esistan(e val"e
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page &/ of 52
C &'e() -oto eat'ing
D Po*e s"!!l% s*it('gea ea#% 4o ('aging
? Vei4% (a$ling (o5!letion
@ Pote(tive #evi(es ('e()e#
10 6o(al stat2sto! !"s' $"ttons !ovi#e# 8i4
a!!li(a$le:
11 -oto (o"!ling g"a# !ovi#e#
12 Set "! te5!oa% inst"5entation 4o
e(o#ing o4 no2loa# "nning ("ent
13 Stat 5oto 8$"5! test: an# (on4i5 t'e
#ie(tion o4 otation
1< R"n 5oto 4o < 's. Note t'e ea#ings o4
5oto ("ent
-oto is ea#% 4o (o"!ling *it' t'e #iven eF"i!5ent.
/OP -oto Tial Data
TI-E
DATA UNIT
-oto
&"ent
A5!s
Vi$ation at
-oto &E
-i(ons E
55Ese(
Vi$ation at
-oto FE
-i(ons E
55Ese(
6egen#: &E J &o"!ling En#0 FE2 Fee En#
C5(9*:&2! STG--O-04
/A&,IN3 OI6 PU-P &O--ISSIONIN3
EF"i!5ent tag n"5$e QQQQQQQQQQQ.
S%ste5 Des(i!tionQQQQQQQQQQ.
P>ID N"5$e QQQQQQQQQQQQ.
-an"4a(t"eBs Na5e QQQQQQQQQQQQ.
Na5e Plate #etails QQQQQQQQQQQQQQ
Date
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page &< of 52
No Des(i!tion Re5a)s
1 .eaing l"$i(ate# as e(o55en#e#
2 Roto 4ee in its $eaings
3 P"5! $"5!e# an# otation (on4i5e#
< Inst"5entation > !ote(tion #evi(es
('e()e#
= ;ol#ing2#o*n $olts 4itte# se("el%
C Pi!ing (onne(tion ('e()e#
D Relie4 valve elease# (o5!letel%
P"5! set is ea#% 4o tial "n.. Set /a()ing Oil ;ea#e Pess"e at 1=0 )gE(52.
/a()ing Oil !"5!s Tial Data
Relie4 valve set val"e a4te !"5! stating ,gE(52
TI-E
DATA UNIT
-oto
&"ent
A5!s
P"5! #is('.
Pess"e
,gE(52
/OP 'ea#e
!ess"e
,gE(52
Vi$ation at
-oto &E
-i(ons E
55Ese(
Vi$ation at
-oto FE
-i(ons E
55Ese(
6egen#: &E J &o"!ling En#0 FE2 Fee En#
Stat"s o4 /a()ing Oil S%ste5 #evi(es
Sl
no
Tag no Devi(e Set Point Stat"s in
ST3
(ontol
s%ste5
1 /OP #is('age 'ea#e !ess"e J
s*it('
2 /OP Dis('age 'ea#e to T"ning
gea intelo()
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page &5 of 52
Re4e 4o Tag no 0 set !oints > ot'e #etails :INSTRU-ENT 6IST0 DR3.NO. <
13300 @? 0010 REV02 NP& DO&. TAPP
C5(9*:&2! STG-CO-01
&ONTRO6 OI6 PU-Ps &O--ISSIONIN3
EF"i!5ent tag n"5$e QQQQQQQQQQQ.
S%ste5 Des(i!tionQQQQQQQQQQ.
P>ID N"5$e QQQQQQQQQQQQ.
-an"4a(t"eBs Na5e QQQQQQQQQQQQ.
Na5e Plate #etails QQQQQQQQQQQQQQ
Date
No Des(i!tion Re5a)s
1 .eaing l"$i(ate# as e(o55en#e#
2 Roto 4ee in its $eaings
3 Revie* 5oto *in#ing ins"lation esistan(e
val"es
< &'e() -oto eat'ing
= Po*e s"!!l% s*it('gea ('e()e# an# ea#%
4o ('aging
C P"5! $"5!e# an# otation !ove#
D Inst"5entation > !ote(tion #evi(es
('e()e# 8&'e() A"to Stat o4 AOP $%
si5"lating lo* 'ea#e !ess"e:
? ;ol#ing2#o*n $olts 4itte# se("el%
P"5! set is ea#% 4o tial "n.
&ontol Oil !"5! Tial Data
TI-E
DATA UNIT
-oto
&"ent
A5!s
P"5!
#is('age
!ess"e
,gE(52
Vi$ation at
-oto &E
-i(ons E
55Ese(
Vi$ation at
-oto FE
-i(ons E
55Ese(
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page &7 of 52
6egen#: &E J &o"!ling En#0 FE2 Fee En#
@"0 R(#()($9(
a. T"$ine O>- 5an"al
$. PIDs ED<D<2@30=1 E@3<=2E@3<=3
(. Inst"5ent list0 #g.no. < 13300 @? 0010 REV02 NP& DO&. TAPP
A"0 V()&#&9'!&o$ 1)o9(22
Verifi"ation >oint? are in"lu@e@ in &.6 general Aetho@?
Verifi"ation reBuireAent?# all fun"tional reBuireAent? haCe 9een li?te@ in
general Aetho@. 'leanline?? of all the 9earing >e@e?tal? an@ tank?
:M($=)()$=)($=D($='($; ill 9e en?ure@ 9efore ?tart of flu?hing
a"tiCity an@ after flu?hing 9efore norAaliDation.
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 56 of 52
APPENDID-1
VERIFICATION TABLE
&O--ISSIONIN3 PRO&EDURE OF T3 OI6 > /A&,IN3 OI6 SOSTE- > F6US;IN3 OF
A66 OI6 SOSTE-
&O--ISSIONIN3 PRO&EDURE NO. TAPP-3&4- 41300-CP-1
S6.
NO
A&TIVITO
VERIFIED
A&&EPTAN&E
&RITERIA
VERIFOIN3
A3EN&O

&ERTIFI&ATION .O VERIFOIN3 A3EN&O
PRO&EDURE
VERIFI&ATION
INSPE&TION
AITNESS
FUN&TION
2A6 TEST
RESU6T
VERIFI&A2
TION
3ENERA6
RE-AR,S
1 Pl e4e
<.0
Pl e4e <.0
BHARAT HEAVY ELECTRICALS LIMITED
PS: WR NAGPUR
PROCEDURE NO: TAPP3&4-41300-CP-1
COMMISSIONING PROCEDURE FOR
TG OIL SYSTEM
ISSUE NO:01 REV NO: ZERO
DATE OF ISSUE: NOV. 2003
Page 51 of 52
T(71o)')6 :oo1&$+ o# 2(': o&: 262!(7
RIN3 RE6IEF
)()$
)EA, (!, RA'K
B1-A))
*2 )!DE
DR-
B1-A))
A!R 4 *2
)!DE )EA,
(!,
B1-A))
A!R 4 *2
)!DE )EA,
(!,
B1-A))
$( A!R
)!DE
DRA!+
0R(M ,.(.
*RADER
A!R )!DE
)EA, (!,
*2 )!DE
)EA, (!,