Fec 1610

FEC16x0 Field Equipment Controller Installation Instructions 1
Applications
The FEC16x0 Controller is a member of the Metasys
system Field Equipment Controller family. The FEC16
is designed to run a variety of pre-engineered or user-
programmed Heating, Ventilating, and Air Conditioning
(HVAC) applications, and provides the inputs/outputs
required for these applications.
The FEC16x0 controller (MS-FEU16x0-0) consists of
two parts, which are also available separately: the
mounting base (MS-FEB1610-0) and the controller
cover (MS-FEC16x0-0). Two versions of the cover are
offered: the FEC1620 with a built-in Liquid Crystal
Display (LCD) and the FEC1610 without a display.
FECs without a display can use the DIS1710 Local
Controller Display.
North American Emissions Compliance
Canada
United States
Installation
Observe these guidelines when installing the FEC16:
Transport the FEC in the original container to
minimize vibration and shock damage to the FEC.
Verify that all parts shipped with the FEC.
Do not drop the FEC or subject it to physical shock.
Parts Included
one FEC16x0 Controller with removable Terminal
Plugs
one Installation Instructions sheet
Materials and Special Tools Needed
three fasteners appropriate for the mounting
surface (#8 screws or M4 screws)
one 15.2 cm (6 in.) or longer piece of DIN rail and
appropriate hardware for mounting the DIN rail
small straight blade screwdriver for securing
communication wires in the terminal blocks
one MS-ZFRCBL-0 wire harness (only for
configurations using the ZFR1800 Series Wireless
Field Bus System; optional for FEC1610 Controller
but required for FEC1620 Controller)
one phone jack splitter (required for an FEC1610
installed on a ZFR1800 Series Wireless Field Bus
System; optional in wired configurations)
IMPORTANT: In Metasys system smoke control
applications, use only the MS-FEU1610-0U and
MS-FEU1620-0U models that are UL Listed, UUKL
864 Listed, Smoke Control Equipment. For Metasys
system smoke control applications, you must refer to
the Metasys System UL 864 UUKL Ninth Edition
Smoke Control System Technical Bulletin
(LIT-12011252) for detailed requirements and
procedures for installing and operating UUKL 864
Listed Metasys system devices. Failure to meet the
requirements or follow the procedures in the
Metasys System UL 864 UUKL Ninth Edition Smoke
Control System Technical Bulletin (LIT-12011252)
can void the UUKL 864 listing for Smoke Control
Equipment.
This Class (A) digital apparatus meets all the
requirements of the Canadian Interference-Causing
Equipment Regulations.
Cet appareil numrique de la Classe (A) respecte
toutes les exigences du Rglement sur le matriel
brouilleur du Canada.
This equipment has been tested and found to
comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection
against harmful interference when this equipment is
operated in a commercial environment. This
equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in
accordance with the instruction manual, may cause
harmful interference to radio communications.
Operation of this equipment in a residential area is
likely to cause harmful interference, in which case
the user will be required to correct the interference
at his/her own expense.
FEC16x0 Field Equipment Controller
Installation Instructions
MS-FEx16x0-0
Part No. 24-10143-4, Rev. H
Release 5.0
Issued January 4, 2010
Supersedes October 6, 2008

Figure 1: FEC1620 Controller (with Integral Display) Physical Features and Wiring Terminals
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Mounting
The mounting base may be mounted without the
controller cover. If you mount the mounting base
without the controller cover, ensure that there is
sufficient clearance to allow later mounting of the
controller cover.
Follow the guidelines below when mounting an FEC16:
Ensure the mounting surface can support the
FEC16 and any user-supplied enclosure.
Mount the FEC16 in the proper orientation. See
Figure 4 and Figure 5.
Mount the FEC16 on an even surface whenever
possible.
Use shims or washers to mount the unit securely
on the mounting surface.
Mount the FEC16 in areas free of corrosive vapors
and observe the environmental limitations listed in
the Technical Specifications section.
Do not mount the FEC16 on surfaces prone to
vibration, such as duct work, or in areas where
electromagnetic emissions from other devices or
wiring can interfere with FEC16x0 Controller
communication.
Allow sufficient space for cable and wire
connections (minimum of 50 mm [2 in.] in each
direction).
On panel or enclosure mount applications, observe the
guidelines below:
Do not install the FEC16 in an airtight enclosure.
Mount the FEC16 so that the enclosure wall or the
transformer does not obstruct ventilation of or
radiate heat into the FEC16x0 Controller housing.
Wall Mount Applications
To mount the FEC16 on a wall (or other vertical
surface):
1. Ensure that all three mounting clips are pulled
outward and snapped firmly into the extended
position. See Figure 3.
2. Mark the location of the three mounting holes on
the wall using the dimensions in Figure 3 and
according to the orientation in Figure 4.
(Alternatively, hold the FEC16 up to the wall as a
template and mark the hole locations.)
3. Drill holes at the locations marked in Step 2, and
insert appropriate wall anchors in all three holes (if
necessary).
4. Hold the FEC16 in place, and insert the screws
through the mounting clips and into the holes.
Carefully tighten all of the screws.
IMPORTANT: Do not overtighten the mounting
screws. Overtightening the screws may damage the
mounting clips.
Figure 3: DIN Rail and Mounting Clip Features on
the Back of the Mounting Base, mm (in.)
DIN Rail
Channel
Mounting Clips
(in Extended Positions)
DIN Rail
Hooks
143
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127
5 ( )
34
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25
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Figure 4: Required Orientation for Wall Mount
Applications
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DIN Rail Mount Applications
To mount the FEC16 on a DIN rail:
1. Securely mount a 20.3 cm (8 in.) or longer section
of DIN rail horizontally and centered in the required
space.
2. Ensure that the bottom two mounting clips are
pulled outward and snapped firmly into the
extended position. See Figure 3.
3. Hang the FEC16 by the DIN rail hooks (Figure 3)
on the top track of the DIN rail, and position the
FEC16 DIN rail channel snugly against the tracks
of the DIN rail.
4. Push the bottom mounting clips up to secure the
FEC16 on the DIN rail tracks.
To remove the FEC16 from the DIN rail, snap the
bottom DIN clips to the extended position, and carefully
lift the FEC16 off the DIN rail.
Attaching the Cover
You may attach the cover before or after wiring the
FEC16.
1. Place the hinge tabs (cover) onto the top of the
hinge slots (in the mounting base). See Figure 6.
Note: Do not fully insert the tabs into the slots. If
the tabs are fully inserted into the slots, the cover
may not close.
2. Close the cover and tighten the cover screw to
secure the cover to the base.
Wiring
For background information on the Master-Slave/
Token-Passing (MS/TP) Bus, refer to the MS/TP
Communications Bus Technical Bulletin
(LIT-12011034).
As an option, the FEC16 can be installed in a wireless
configuration using ZigBee technology with the
addition of a ZFR1811 Wireless Field Bus Router. For
background information on wireless configurations,
refer to the ZFR1800 Series Wireless Field Bus
System Product Bulletin (LIT-12011336).
To install the FEC16 for wired operation, see Hard-
Wired Installation. To install the controller for wireless
operation using the ZFR1800 Series Wireless Field
Bus system, see Wireless Installation.
Hard-Wired Installation
To install an FEC16 for hard-wired operation, perform
the steps that follow. See Figure 1 and Figure 2 for jack
and terminal block locations.
Input/Output Terminals
Terminate input/output point wiring at the controller per
engineering drawings.
SA Bus Terminal Block and Sensor Port
Wire Network Sensors and other devices to the Sensor
Actuator (SA) Bus terminal block (Figure 7) or Sensor
port (RJ -12 modular jack) for sensors.
Figure 5: Required Orientation for DIN Rail Mount
Applications
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T
4
O
C
O
M
4
O
U
T
5
O
C
O
M
5
O
U
T
6
O
C
O
M
6
O
U
T
7
O
C
O
M
7
O
U
T
2
O
C
O
M
2
O
U
T
1
O
C
O
M
1
O
U
T
3
O
C
O
M
3
BINARY
IN
3
IC
O
M
3
UNIVERSAL
+1
5V
IN
1
IC
O
M
1
IN
2
IC
O
M
2
FC
EOL
O
N
SAB
FLT
PWR
R ET SY
esc
!
CAUTION: Risk of Electric Shock.
Disconnect power supply before making
electrical connections to avoid electric
shock.
Figure 6: Attaching the Cover to the
Mounting Base
SABUS
STAT C
O
M
++
1
5
V
O
U
T
8
O
C
O
M
8
O
U
T
9
O
C
O
M
9
O
U
T
4
O
C
O
M
4
O
U
T
5
O
C
O
M
5
O
U
T
6
O
C
O
M
6
O
U
T
7
O
C
O
M
7
UNIVERSAL
F
I
G
:
c
v
r
_
a
tt
c
h
Hinge
Slots
Hinge
Tabs
Cover
Screw
Note: The FEC16 controller should be at one end of
the SA Bus daisy chain. If multiple Input/Output
Modules (IOMs) are used, set the End-of-Line (EOL)
switch on the last IOM.
FC Bus Terminal Block
Wire the Field Controller (FC) Bus in a daisy chain to
other devices on the FC Bus and the supervisory
controller (Figure 8).
Note: The Shield terminal (SHLD) on the FC Bus
terminal block is isolated and can be used as a
convenient terminal for connecting the bus cable shield
(Figure 8).
Sensor Port
The Sensor Bus port on the bottom-right of the IOM is
an RJ -12, 6-position modular jack that provides a
connection for an NS sensor or the Wireless
Commissioning Converter. See Table 1 for more
information. The Sensors Port pin assignment is shown
in (Figure 9).
Device Address DIP Switches
Ensure the device address DIP switches are set to the
appropriate address (in the range of 4-127). Ensure
that DIP switch 128 is set to Off, which disables
wireless mode on an FEC16 that uses the ZFR1800
Series Wireless Field Bus System. For more details on
setting the DIP switches, see the Setting the FC Bus
Address on page 12.
Wireless Installation
To install an FEC16 for use with the ZFR1800 Series
Wireless Field Bus System, perform the steps specific
to your model: see Installing FEC1610 Controller
(Wireless) or Installing FEC1620 Controller (Wireless).
Installing FEC1610 Controller (Wireless)
To install the FEC1610 controller for use with the
ZFR1800 Series Wireless Field Bus System:
1. Terminate input/output point wiring at the controller
per engineering drawings. See Figure 1 for
terminal locations.
2. If you have SA Bus devices, such as Input/Output
Modules (IOMs), wire them to the FC Bus terminal
block (not to the SA Bus terminal block) in a daisy-
chained fashion.
3. If you need to install a DIS1710 Local Controller
Display, balancing network sensor, or Wireless
Commissioning Converter (BTCVT) at the
FEC1610 controller, install a ZFRCBL wire harness
between the SA Bus and FC Bus terminal blocks
as shown in Figure 10.
Stranded, 4-Wire (2 Twisted Pair) Shielded Cable
(One twisted pair is the and leads.
The second pair is COM and SA PWR.)
+ -
Cable Shield
Connection
To Next
Device on
the SA Bus
F
I
G
:
s
a
_
b
u
s
_
t
e
r
m
s
SA Bus
Terminal
Block Plugs
Terminating Device
on SA Bus
Daisy Chained Device
on SA Bus
To Next
Device on
the SA Bus
+C
O
M
S
A

P
W
R
+C
O
M
S
A

P
W
R
Figure 7: SA Bus Terminal Block Wiring
Figure 8: FC Bus Terminal Block Wiring
Stranded 3-Wire Twisted Shielded Cable
Isolated Shield
Connection
Terminal
+_C
O
M
S
H
L
D
To Next
Device on
the FC Bus
Segment
FC Bus
Terminal
Block Plugs
F
I
G
:

f
c
_
b
u
s
_
t
e
r
m
s
+_C
O
M
S
H
L
D
Terminating Device
on FC Bus Segment
To Next
Device on
the FC Bus
Segment
Daisy Chained Device
on FC Bus Segment
Figure 9: Pin Number Assignments for
Sensor, SA Bus, and FC Bus Ports on
FEC, IOM, and VMA16
Power (15 VDC)
SA or FC Bus +
SA or FC Bus -
Bus and Power Common
Power (15 VDC)
Sensor, SA Bus, or FC Bus Port
(RJ -12 Modular J ack)
Bus and Power Common
F
I
G
:
R
J
_
p
i
n
o
u
t
2
3
4
5
6
1
Note: The ZFRCBL wire harness is necessary only
when a DIS1710 Local Controller Display, balancing
network sensor, or BTCVT is to be used at the
FEC1610 Controller. The ZFRCBL wire harness
combines +15 VDC from the SA Bus terminal with +,
and -, and COM from the FC Bus terminal to provide a
powered jack for SA Bus devices.
4. If applicable, connect the DIS1710 Local Controller
Display, network sensor, or BTCVT to the RJ -12
jack at the end of the ZFRCBL wire harness
(Figure 11). Use a 1:2 phone jack splitter if you
need to connect two devices to the wire harness.
5. Connect the ZFR1811 Wireless Field Bus Router to
the Sensor port RJ -12 jack (Figure 11). For details
on the ZFR1811 Router, refer to the ZFR1811
Wireless Field Bus Router Installation Instructions
(Part No. 24-10325-10).
6. Ensure the device address DIP switches are set to
the appropriate address (in the range of 4-127).
Set DIP switch 128 to the On position, which
enables wireless mode on an FEC16 that uses the
ZFR1800 Series Wireless Field Bus System. Also
see Determining the FC Bus Address on page 11.
Installing FEC1620 Controller (Wireless)
To install the FEC1620 Controller for use with the
ZFR1800 Series Wireless Field Bus System:
1. Terminate input/output point wiring at the controller
per engineering drawings. See Figure 2 for
terminal locations.
2. Install a ZFRCBL wire harness between the SA
Bus and FC Bus terminal blocks as shown in
Figure 10.
Note: The ZFRCBL wire harness is required when
the FEC1620 Controller is used with the ZFR1800
Series Wireless Field Bus System.
3. Connect the ZFR1811 Router to the RJ -12 jack at
the end of the ZFRCBL wire harness (Figure 12).
Figure 10: Installing a ZFRCBL Wire Harness
FC Bus
Terminal Block
SA Bus
Terminal Block
F
I
G
:
Z
F
R
C
B
L
ZFRCBL
Wire
Harness
FC BUS
Terminal Block
Plug

+

-
C
O
M
S
H
L
D
S
H
L
D
C
O
M
+-
SA BUS
Terminal Block
Plug

+

-
C
O
M
S
A
P
W
R
S
A
P
W
R
C
O
M
+-
RS-485 (RJ -12) J ack
Figure 11: Wiring ZFR1811 Router: FEC1610 Only
R ET S Y esc
DIS1710
F
I
G
:
F
E
C
_
D
is
_
Z
F
R
ZFR1811
Router
Sensor
Port
BTCVT
R ET SY
ON
SA BUS
FAULT
POWER
ON
00-10-8D-xx-xx-xx-xx-xx
Note: Other sensor bus devices, such as the network
sensor, can be connected to the ZFRCBL wire
harness. Do not wire any other devices directly
to the SA Bus terminal block.
ZFRCBL
Wire Harness
with Phone
J ack Splitter
ANTENNA
WRZ Wireless
Sensor
R ET SY
F AUL T
P O W E R
ON
COM +
+COM
SAPWR
ON
R ET SY
F AUL T
P O W E R
ON
+
+COM
SAPWR
ON
IOM
FC Bus
FEC1610
(no Display)
Figure 12: Wiring ZFR1811 Router: FEC1620 Only
FEC1620
(built-in Display)
F
I
G
:
F
E
C
2
_
D
i
s
_
Z
F
R
Sensor
Port
BTCVT
ON
S AB
FLT
P WR
R ET SY
es c
Note: Do not wire any other devices directly
to the FC Bus terminal block.
ZFR1811
Router
ANTENNA
WRZ Wireless
Sensor
00-10-8D-xx-xx-xx-xx-xx
ZFRCBL
Wire Harness
R ET SY
F AUL T
P O W E R
ON
COM +
+COMSAPWR
ON
R ET SY
F AUL T
P O W E R
ON
+
+COMSAPWR
ON
IOM
SA Bus
4. If you have SA Bus devices, such as Input/Output
Modules (IOMs), wire them to the SA Bus terminal
block (not to the FC Bus terminal block) in a daisy-
chained fashion.
Note: The FEC1620 Controller should be at one
end of the SA Bus daisy chain. If multiple
Input/Output Modules (IOMs) are used, set the
End-of-Line (EOL) switch on the last IOM.
5. Ensure the device address DIP switches are set to
the appropriate address (in the range of 4-127).
Set DIP switch 128 to the On position, which
enables wireless mode on an FEC16 that uses the
ZFR1800 Series Wireless Field Bus System. For
more details on setting the DIP switches, see the
Setting the FC Bus Address on page 12.
Power Wiring
To wire the FEC16 for power, connect the 24 VAC
supply power wires from the transformer to the
removable 3-terminal plug as shown in Figure 13. The
middle terminal is not used. Power supply wire colors
may be different on transformers not manufactured by
J ohnson Controls. Follow the transformer
manufacturers instructions or the project installation
drawings.
Note: The 24 VAC power should be connected to all
network devices so transformer phasing is uniform
across the devices. Powering devices with uniform
24 VAC supply power phasing reduces noise,
interference, and ground loop problems. The FEC does
not require an earth ground connection.
Figure 13: 24 VAC Supply Power
Terminal Block Wiring
FEC
Supply Power
Terminal Block
FEC
Supply Power
Terminal Block
Plug Wires from
J ohnson Controls
24 VAC, Class 2
Power Transformer
Brown Wire
(COM)
Orange Wire
(24 VAC) F
I
G
:
F
E
C
_
P
w
e
r
_
P
r
t
24V~
C
O
M
H
O
T
Wire Gauges and Lengths
See Table 1 for the field controller platform wiring list
and Table 2 for alternative wire gauges and lengths.
Table 1: FEC/IOM Terminal Blocks, Functions, Ratings, Requirements, and Cables (Part 1 of 2)
Terminal
Block
Terminal
Labels
Function and Electrical Ratings/Requirements Recommended Cable Type
and Length
1
Universal IN +15 V Provides 15 VDC power for active devices connected to
the Universal IN terminal blocks (3-wire connection).
35 mA total current
0.6 mm (22 AWG) stranded, 3-wire
twisted, non-shielded cable for
runs of <30 m (90 ft)
Same as IN. See IN n cable type.
IN n Analog Input, Voltage Mode
Accepts a 0-10 VDC input signal.
10 VDC Maximum Input Voltage
Internal 75k ohm Pulldown
(See Row A in Table 2.)
Analog Input, Current Mode
Accepts a 4-20 mA input signal.
Note: For current sensing applications, the FEC16x0
does not provide a jumper to close the current loop when
the controller is powered off. This option is available on
FEC26x0 controllers only.
twisted, non-shielded cable
(See Row B in Table 2.)
Analog Input, Resistive Mode
Accepts 0-600k ohm input signal.
Internal 12 V, 15k ohm Pullup
RTD (1k Nickel [J ohnson Controls], 1k Platinum, A99B
Silicon Temperature Sensor)
Negative Temperature Coefficient (NTC) Sensor
(10k Type L, 2.252k Type 2)
Binary Input, Dry Contact Maintained Mode
1 second minimum pulse width (0.5 Hz at 50% duty cycle)
Internal 12 V, 15k ohm Pullup
ICOM n The signal common for all Universal IN terminals;
isolated from all other terminal commons
Same as IN. See IN n cable type.
Note: Use 3-wire cable for active
devices that connect to the +15 V
terminal also.
Binary IN IN n Binary Input, Dry Contact Maintained Mode
0.01 second min. pulse width (50 Hz at 50% duty cycle)
Internal 8 V, 3.3k ohm Pullup
Binary Input, Pulse Counter Mode
0.01 second min. pulse width (50 Hz at 50% duty cycle)
Internal 8 V, 3.3k ohm Pullup
ICOM n The signal common for Binary IN terminals; isolated from
all other terminal commons, excluding Configurable
Output (CO) terminal commons that are configured as
Analog Outputs (AOs).
Binary OUT
(Jumper set
to External)
OUT n Binary Output, 24 VAC Triac
Connects OUT to OCOM when activated
30 VAC maximum output voltage
0.5 A maximum output current
1.3 A at 25% duty cycle
Maximum 6 cycles per hour with M9220-BGx-3
40 mA minimum load current
(See Row C in Table 2.)
OCOM n The signal common for Binary OUT terminals; isolated
from all other terminal commons, including Binary Output
terminal commons
Binary OUT
(Jumper Set
to Internal)
OUT n Sources 24 VAC Power (Hot) 0.6 mm (22 AWG) stranded, 2-wire
OCOM n Binary Output, 24 VAC Triac
Connects OCOM to 24 VAC Power (Com) when activated
(low side switching).
Configurable
OUT
OUT n Analog Output, Voltage Mode
Sources 0-10 VDC
External 1k ohm minimum load required
10 VDC maximum output voltage
10 mA maximum output current
Binary Output, 24 VAC Triac mode
Connects OUT to OCOM when activated.
1.3 A at 25% duty cycle
Maximum 6 cycles per hour with M9220-BGx-3
OCOM n Analog Output: The signal common for all analog CO
terminals; isolated from all other terminal commons,
excluding BI terminal commons
Binary Output: The signal common for binary-configured
CO terminals; isolated from all other terminal commons,
including other CO terminal commons
(Same as OUT. See OUT cable
type.)
Sensor
2,3
Sensor Provides SA Bus communication network.
RJ -12 6-position modular connector
24 AWG 3-pair CAT 3 Cable
<30.5 m (100 ft)
SA Bus
2,3
+
-
Provides SA Bus communication network. 0.6 mm (22 AWG) stranded, 4-wire
twisted, shielded cable
recommended
COM Provides reference for network communication bus and
15 VDC source power.
SA PWR Sources 15 VDC power for devices on the SA Bus
FC Bus
Terminal
Block
3
+
-
COM
Provides FC Bus communication network. 0.6 mm (22 AWG) stranded, 3-wire
twisted, shielded cable
recommended
SHLD Provides an optional shield connection.
24~ Power Hot AC Supply Input
Supply 20-30 VAC (Nominal 24 VAC)
0.8 mm to 1.5 mm
2

(20 to 16 AWG) 2-wire
SHLD Provides an optional shield connection.
Table 1: FEC/IOM Terminal Blocks, Functions, Ratings, Requirements, and Cables (Part 2 of 2)
Terminal
Block
Terminal
Labels
Function and Electrical Ratings/Requirements Recommended Cable Type
and Length
1
Wiring Requirements
Use Figure 14 to determine the maximum wire length
allowable when alternative wire gauges are required.
Setup and Adjustments
Determining the FC Bus Address
The FC Bus address switch sets a unique address for
this controller on the FC Bus. You must set the FECs
device address for your field bus application.
1. See Table 2 for alternative wire gauges and lengths.
2. The SA Bus terminals and the RJ -style modular Sensor Port are connected internally.
3. The SA Bus and FC Bus specifications in this table are for Master-Slave/Token-Passing (MS/TP) bus communications at
38.4k baud. For more information, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).
Table 2: Wire Gauge and Length Guidelines
Guideline Cable Size Maximum
Length
Assumptions
A
1.5 mm
2
(18 AWG)
457.2 m (1,500 ft) 100 mV maximum voltage drop
0.8 mm

(20 AWG)
297.2 m (975 ft)
0.6 mm

(22 AWG)
182.9 m (600 ft)
N/A (24 AWG) 106.7 m (350 ft)
B
1.5 mm
2
(18 AWG)
228.6 m (750 ft) 100 mV maximum voltage drop
0.8 mm

(20 AWG)
137.1 m (450 ft)
0.6 mm

(22 AWG)
91.4 m (300 ft)
N/A

(24 AWG)
61 m (200 ft)
C See Figure 14. See Figure 14. N/A
Figure 14: Maximum Wire Length by Current and Wire Size
450 500 400 350 300 250 200 150
100 50 0
0 m 0 ft ( )
15.2 m 50 ft ( )
30.5 m 100 ft ( )
45.7 m (150 ft)
61 m 200 ft ( )
76.2 m 250 ft ( )
91.4 m 300 ft ( )
106.7 m 350 ft ( )
121.9 m 400 ft ( )
137.2 m 450 ft ( )
Load Current (mA)
Length
F
I
G
:
w
i
r
_
ln
g
t
h
1.5 mm (18 AWG)
2
0.8 mm (20 AWG)
0.6 mm(22 AWG)
N/A (24 AWG )
Set consecutive device addresses 4 through 127 for
Field Equipment Controllers and other master devices
on the FC Bus. Use sequential addressing with no
gaps in the device address range to ensure best FC
Bus performance.
Note: Switch 128 on the device address DIP switch
block enables or disables an FEC to operate on a
ZFR1800 Series Wireless Field Bus. Position switch
128 Off for wired FC bus applications. Position switch
128 On only for wireless bus applications.
Table 3 shows and describes the valid FC Bus and
SA Bus devices addresses for FECs and IOMs on
J ohnson ControlsMS/TP communications bus
applications.
Setting the FC Bus Address
Set the address of the FEC16 using the DIP switches
on the face of the FEC16. The address equals the sum
of the numbers set to ON. For example, if the first (1),
the third (4), and the fifth (16) DIP switches are set to
ON, the device address is 21 (1 +4 +16 =21). See
Figure 15.
FC Bus End-of-Line Switch
The FC Bus End-of-Line termination switch allows you
to designate the FEC16 as the end of the FC Bus. The
default position is OFF. If the FEC16 is at the end of a
daisy chain of devices on the FC Bus, set the EOL
switch to the ON position. See Figure 16.
Setting the Binary Output INT/EXT Jumpers
The Binary Output jumpers (OUT1 through OUT3) are
located on the circuit board in the mounting base near
the binary outputs. These jumpers select whether the
output provides internal power to the load (INT) or
requires external power (EXT). See Figure 17.
When set to the INT position, the FEC16 is the power
source for the Binary Output and both sides of the load
can be wired directly to the OUTx and COMx terminals.
Setting the jumper to the EXT position isolates the
Binary Outputs, and power must come from one or
more external sources. Do not wire the load directly to
the OUTx and COMx terminals. Wire one side of the
load to the source and the other side of the load to the
OUTx terminal. Wire the other side of the external
power source to the COMx terminal.
Table 3: FC Bus Device Address Descriptions
Device
Address
Description
0 Reserved for FC Bus supervisory controller.
1-3 Reserved for peripheral devices.
4-127 Available for FECs on the FC bus and IOMs
on the SA or FC Bus.
128 Disables (Off) or Enables (ON) a controller for
wireless operation.
129-255 Are not valid addresses for FEC or IOM
controllers on the SA or FC Bus.
Figure 15: Device Address Switches Set to 21
F
I
G
:
f
e
c
_
d
i
p
_
s
w
t
c
h
1
2
8
6
4
3
2
1
6
8421
ON
Note: Switch 128 is
used to enable or
disable an FEC for
wireless operation.
IMPORTANT: Do not set the Binary Output
jumpers to INT when an external transformer is
wired to the Binary Output terminals. Failure to
follow this precaution may cause damage to the
controller.
Figure 16: EOL Switch Positions
F
I
G
:E
O
L
_
S
w
t
c
h
EOL ON Position EOL Off Position
O
N
O
N
Figure 17: Binary Output (BO) Jumper Positions
J umper
Pins
J umper positioned
on top two pins
J umper positioned
on bottom two pins
INT
EXT (Defaul t)
F
I
G
:B
in
_
J
m
p
r
Commissioning
Commission the FEC16 with the Controller
Configuration Tool (CCT), either through the BTCVT or
in passthrough mode when connected via a Network
Application Engine (NAE) or Network Control Engine
(NCE). Refer to CCT Help. For configuring and using
the FEC Display, refer to the DIS1710 Local Controller
Display Technical Bulletin (LIT-12011270).
Troubleshooting
Use Table 4 to troubleshoot the FEC16. To
troubleshoot the FEC Display itself, refer to the
DIS1710 Local Controller Display Technical Bulletin
(LIT-12011270).
Replacing the Fuse
If you connect power to the controller but it does not
function, the fuse may need to be replaced. Use the
following procedure to replace the fuse.
1. Remove power from the controller.
2. Loosen the cover screw and remove the cover.
3. Remove the fuse. See Figure 18.
4. Install a new replacement fuse (MS-FUSE01-1).
5. Replace the cover. See Attaching the Cover.
6. Reconnect power to the controller.
Repair Information
If the FEC16 controller fails to operate within its
specifications, replace the unit. For a replacement
controller, contact the nearest J ohnson Controls
representative.
Accessories
Use Table 5 to order accessories.
Table 4: Status LEDs
Name Color Normal Descriptions
Power/PWR Green On Steady Off Steady =No Power
On Steady =Power is supplied by Primary Voltage.
Fault/FLT Red Off Steady Blink - 2 Hz =Download or Startup in progress, not ready for normal operation
Off Steady =No Faults
On Steady =Device Fault; no application loaded; Main Code download required, if
controller is in Boot mode, or a firmware mismatch exists between the FEC and
the ZFR1811 Wireless Field Bus Router.
SA Bus/SAB Green Blink - 2 Hz Blink - 2 Hz =Data Transmission (normal communication)
Off Steady =No Data Transmission (N/A - auto baud not supported)
On Steady =Communication lost, waiting to join communication ring
FC Bus/FCB Green Blink - 2 Hz Blink - 2 Hz =Data Transmission (normal communication)
Off Steady =No Data Transmission (auto baud in progress)
On Steady =Communication lost, waiting to join communication ring
Figure 18: Location of Removable Fuse
Location
of
Removable
Fuse
F
I
G
:f
s
e
_
r
m
v
F
1
Controller Mounting Base
Table 5: FEC16 Accessories Ordering Information (Part 1 of 2)
Product Code Number Description
MS-BTCVT-1 Wireless Commissioning Converter, with Bluetooth Technology
MS-DIS1710-0 Optional Local Controller Display (MS-FEC1610 model only)
MS-ZFR1811-0 ZFR1811 Wireless Field Bus Router for wireless FEC applications
MS-ZFRCBL-0 Cable harness required for ZFR1811 Wireless Field Bus Router when used with an FEC1620.
Required for a DIS1710 Local Controller Display or network sensor when the ZFR1811 Router
is used with an FEC1610.
TP-2420 Transformer, 120 VAC Primary to 24 VAC secondary, 20 VA, Wall Plug
Y65T31-0
1
Transformer, 120/208/240 VAC Primary to 24 VAC Secondary, 40 VA, Foot Mount, 8 in.
Primary Leads and Secondary Screw Terminals, Class 2
AS-XFR050-0 Power transformer (Class 2, 24 VAC, 50 VA maximum output), no enclosure
AP-TBK4SA-0 Replacement MS/TP SA Bus Terminal, 4Position, Brown, Bulk Pack
AP-TBK4FC-0 Replacement MS/TP FC Bus Terminal, 4 Position, Blue, Bulk Pack
AP-TBK3PW-0 Replacement Power Terminal, 3 Position Connector, Gray, Bulk Pack
MS-FUSE01-1 Replacement fuse, Bulk Pack
1. Additional Y60 Series transformers are also available.
Table 5: FEC16 Accessories Ordering Information (Part 2 of 2)
Product Code Number Description
Published in U.S.A. www.johnsoncontrols.com
Metasys and Johnson Controls are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. 2010 Johnson Controls, Inc.
Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
Technical Specifications
FEC16x0 Controller
Product Code Numbers MS-FEU1610-0 Field Equipment Controller Unit - Cover and Mounting Base
MS-FEC1610-0 Field Equipment Controller - Cover
MS-FEB1610-0 Field Equipment Controller - Mounting Base
MS-FEU1620-0 Field Equipment Controller Unit - Cover with Display and Mounting Base
MS-FEC1620-0 Field Equipment Controller - Cover with Display
Supply Voltage 20 - 30 VAC at 50 or 60 Hz, Class 2 or Safety Extra Low Voltage (SELV)
Power Consumption 10 VA typical, 14 VA maximum, plus all BO and CO loads
Ambient Conditions Operating: 0 to 50C (32 to 122F); 10 to 90% RH noncondensing
Storage: -40 to 70C (-40 to 158F); 10 to 90% RH noncondensing
Terminations Screw Terminals and Screw Terminal Pluggable Blocks
Controller Addressing DIP switch set (4-127). Addresses 0-3, 128-255 are reserved.
Communications Bus BACnetMS/TP; 3-wire FC Bus between the NAE and other devices. 4-wire SA Bus
between network sensors and other devices.
1
Mounting On flat surface with screws on three mounting clips or a single 35 mm DIN rail
Housing Plastic housing
Plastic material: ABS and polycarbonate UL94 5VB
Protection: IP20 (IEC529)
Analog Input/Analog
Output Resolution and
Accuracy
Analog Input Points: 15-bit resolution
Analog Output Points: 16-bit resolution, +200 mV accuracy
Dimensions
(Height x Width x Depth)
144 x 127 x 58 mm (5.68 x 5 x 2.25 in.)
Minimum space for mounting: 174 x 350 x 110 mm (6.8 x 13.8 x 4.3 in.)
Weight 0.5 kg (1.10 lb)
Compliance United States: UL Listed, File E107041, CCN PAZX, UL 916,
Energy Management Equipment
UL Listed, File S4977, UUKL 864 - 9th Edition, Smoke Control Equipment
(MS-FEU1610-0U and MS-FEU1620-0U models only)
FCC Compliant to CFR47, Part 15, Subpart B, Class A
Canada: UL Listed, File E107041, CCN PAZX7, CAN/CSA C22.2 No. 205, Signal
Equipment; Industry Canada Compliant, ICES-003
Europe: CE Mark, EMC Directive 89/336/EEC, in accordance with EN 61000-6-3 (2001)
Generic Emission Standard for Residential and Light Industry and EN 61000-6-2 (2001)
Generic Immunity Standard for Heavy Industrial Environment, and the Low Voltage Directive
73/23/EEC in accordance with EN 60730-1 (1999) Automatic electrical controls for
household and similar use.
Australia and New Zealand: C-Tick Mark, Australia/NZ Emissions Compliant.
BACnet International: BACnet Testing Laboratories (BTL) 135-2004 Listed BACnet
Application Specific Controller (B-ASC)
1. For more information, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these
specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.

Fec 1610

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FEC16x0 Field Equipment Controller Installation Instructions 1

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