8.1 AIR CONDITIONING 8.1.1 EXTENT OF CONTRACT` The work under this section of the specification shall include for the supply deli!ery to site installation testin" and co##issionin" and settin" to work the new Air conditionin" and $entilation syste#s for the Reno!ation of %one&'( Park as "i!en hereunder) All air conditionin" and !entilation syste# co#plete with all accessories and controls as per specifications schedules and drawin"s* Co#plete air distri+ution syste#, and !entilation syste# as shown on the drawin"s and as specified* $arious controls instru#ents and their connections electrical works related to air conditionin" and !entilation syste#s as detailed in the specifications* All other works which are necessary to co#plete and insure "ood perfor#ance and inte"rity of the installations* The Contractor shall pro!ide all the #aterials la+our carta"e plant and appliances necessary for the supply installation testin" and co##issionin" of the work and all other #inor and incidental works necessary for the syste#* The specifications and drawin"s are intended to indicate the nature and scope of the pro-ect* The Contractor shall +e responsi+le for the installation of plant of the correct capacity and shall "uarantee the efficient perfor#ance of the e.uip#ent* 8.1.2 EXCLUSIONS Ite#s necessary for the co#pletion of the plant +ut not included in the tender are to +e listed as e/clusions* It will +e assu#ed that any ite#s or ser!ices necessary to the air conditionin" plant and not specifically e/cluded will +e pro!ided +y the Contractor e!en if not #entioned in the tender* 8.1.3 STANDARD OF WORKS 0nless otherwise specified all e.uip#ent is to co#ply with the current 1ahra&#aa re"ulations rele!ant 2ritish and A#erican codes of practice as listed +elow* 3owe!er the 1ahra&#aa 4 local latest re"ulations shall take precedence o!er all other re"ulations* AS3RAE ) A#erican Society of 3eatin" Refri"eration and 5Air conditionin" En"ineer6 I3$E ) The Institute of 3eatin" and $entilation En"ineers 5016 AS7E ) A#erican Society of 7echanical En"ineers ARI ) Air&conditionin" Refri"eration Institute 50SA6 AST7 ) A#erican Society for Testin" 7aterials A8S ) A#erican 8eldin" Society 98:;< ) Specification for Sheet #etal ductwork S7ACNA ) Sheet 7etal and Air Conditionin" Contractor=s 5National Association $IENNA6 >CS ) >atar Construction Specification 9P? :@4:; C:A PS/HV/1 HVAC SYSTEM PROJECT SPECIFICATIONS The work#en e#ployed #ust +e accusto#ed to the hi"hest class of air conditionin" installation* A co#petent En"ineer #ust +e in re"ular attendance throu"hout the whole contract* The whole of the installation shall +e e/ecuted in confor#ity with the drawin"s specifications internationally accepted codes of practice and local re"ulations* 8.2 PROGRAMME I##ediately on receipt of an order the Contractor shall prepare a pro"ra##e detailin" the ser!ices and se.uence of installation* Appro!al of pro"ra##e +y the En"ineer or Client shall not relie!e the Contractor fro# his o+li"ations to e/ecute and co#plete the works in confor#ity with the directions and re.uire#ents of the En"ineer* 8.3 DATA TO E SUPPLIED WITH TENDER Full description of e.uip#ent=s and syste# proposed* E/clusions and departures fro# specifications* ?uarantee particulars* Better of co#pliance confir#in" that the offer fully co#plies with the tender docu#ents specifications and tender drawin"s and that there are no de!iations* 8.! PRACTICAL COMPLETION The Contractor shall deli!er the Operation and 7aintenance 7anuals alon" with the =As& +uilt= drawin"s and loose ite#s if any to the Client +efore practical co#pletion* The co#pletion certificate will +e issued +y the En"ineer after o+tainin" the Operation and 7aintenance #anuals* Reco##endation for release or the release of Practical Co#pletion Certificate would not a+sol!e the Contractor of his responsi+ility to pro!ide the installation co#plete in all respects and in satisfactory workin" order* If any ite# is disco!ered later durin" co##issionin" #aintenance period or at F*C*C* sta"e to +e short supplied or not in workin" order the Contractor shall +e lia+le to #ake "ood the sa#e to the satisfaction of the En"ineer* 8." DESIGN DATA 8.".1 O#$%&'( D(%&)* +,*'&$&,*% a* Su##er ) ;'CC* 92 @DCC* 82 ::ACF* 92 E'CF* 82 8.".2 V(*$&-.$&,* /E01.#%$2 a* Toilets) :D&:< AC3 8.3 GENERAL RE4UIREMENTS 8.3.1 4#.-&$5 ,6 E7#&89(*$ .*' M.$(:&.-% All e.uip#ent and #aterials shall +e +rand new of a .uality accepted +y the En"ineer and presentin" no dent da#a"e or +reaka"e durin" transportation or installation* All #etal parts shall +e protected on site fro# rust corrosion and dirt +y properly storin" 9P? :@4:; C:A PS/HV/2 HVAC SYSTEM PROJECT SPECIFICATIONS packin" and co!erin"* All rusted parts of #etal su+-ect to the En"ineer=s appro!al shall +e cleaned of corrosion products and "i!en two coats of anti&rust paint +efore installation* 8.3.2 I*%$:#+$&,*% 6,: O8(:.$&,* .*' R,#$&*( M.&*$(*.*+( The Contractor shall pro!ide written instructions +oth in Ara+ic and En"lish lan"ua"es as to the #ethod of operation of e.uip#ent and the routine #aintenance works 5cleanin" of air filters etc*6* Si/ copies of such instructions shall +e handed o!er to the En"ineer* 8.3.3 P.&*$&*); T.)%; N.9(8-.$(% All steel works e/posed to the ele#ents are to +e painted with two coats of an appro!ed rust pre!enti!e paint prefera+ly Finc rich pri#er and two coats of ena#el paint of "ray colour or as appro!ed +y the En"ineer* All e/posed #etal surfaces of electrical apparatus #otors "uards etc* #ust +e painted with one coat of under&coat and two coats of ena#el paint finish appro!in" colour* All power supply switches shall +e ta""ed identifyin" the area ser!ed the capacity of switchin" and e.uip#ent they feed* Sa#e identification #ust appear on the wirin" dia"ra# su+#itted with the operatin" instructions* All wires shall +ear identification nu#+ered ta"s correspondin" to the sa#e wirin" dia"ra# #entioned a+o!e* 8.< DRAWINGS; SUMITTALS; INSTRUCTIONS; MANUALS AND SAMPLES 8.<.1 G(*(:.- All drawin"s and #aterial su+#issions other infor#ation and sa#ples #ust +e supplied to the En"ineer as laid down in the specifications and as and when a"reed durin" the site #eetin"s in the pro"ress chart or as instructed +y the En"ineer* 8.<.2 S#=9&$$.-% .*' E*)&*((:% A88:,>.- The Contractor shall su+#it for appro!al a detailed infor#ation data for all the e.uip#ent he proposes to install* Such su+#ittals shall contain the followin" infor#ation) 7odel nu#+er Na#e of #anufacturer and country of ori"in* 7anufacturer=s data showin" the capacity of e.uip#ent physical di#ensions list of all co#ponents and their characteristics* The En"ineer shall check if he so re.uires all parts of installation and #aterials* Any part re-ected shall +e i##ediately dis#antled re#o!ed fro# site and replaced or repaired to confor# to the specifications and to the full satisfaction of the En"ineer* Any part re.uirin" reali"n#ent or repositionin" in co&ordination with the decoration false ceilin"s carpentry or finishin" works as re.uired +y the En"ineer shall +e carried out without delay* Any interi# appro!al "i!en +y the En"ineer does not relie!e the Contractor of his o+li"ations under this contract* 8.<.3 S1,8 D:.?&*)% $, =( 8:(8.:(' =5 $1( C,*$:.+$,: The Contractor shall prepare and su+#it for appro!al detailed shop drawin"s for all e.uip#ent or distri+ution ser!ices descri+ed herein* Such drawin"s shall indicate) All ci!il works openin"s +ases etc* The physical di#ensions of the e.uip#ent* Position of #otors controls etc* 9P? :@4:; C:A PS/HV/3 HVAC SYSTEM PROJECT SPECIFICATIONS Co&ordinate drawin"s with all other ser!ices structure space fra#e and finishes or any other drawin" found necessary or re.uested +y the En"ineer for co&ordination of works* The work descri+ed on any shop drawin" su+#itted shall +e properly checked +y the Contractor for all clearance field conditions #aintenance space and proper co&ordination* E.uip#ent layout is to +e detailed on drawin"s showin" the e/act #ethod of installin" and clearly illustratin" co#ponents to +e used in #akin" all connections* The Contractor shall su+#it to the En"ineer shop drawin"s for appro!al +efore work is fa+ricated and installed* All "eneral layout drawin"s are to +e drawn in : ) AD scale* 9etails of han"ers #ethod of fi/in" of pipes and ducts ducts and risers details of control and pipin" connections to e.uip#ent are to +e drawn in : ) <A scale* In case the Contractor fails to produce the shop drawin"s and co&ordinated shop drawin"s in accordance with the specified4a"reed ti#e schedule the En"ineer reser!es the ri"ht to en"a"e an outside a"ency to undertake this work and de+it the entire cost to the Contractor=s account* All drawin"s prepared +y the Contractor shall +e su+#itted in the for# of three sets of +lue prints to the En"ineer for appro!al who in turn after #akin" his co##ents will return one set of the sa#e to the Contractor for necessary re!isions if any* Thereafter the Contractor shall su+#it fi!e sets of +lue prints for the En"ineer=s final appro!al* Once the drawin"s are finally appro!ed the Contractor shall su+#it in reproduci+le copy ne"ati!e for En"ineer=s si"nature and the sa#e shall +e kept on site for e/ecution* It is the Contractor=s responsi+ility to co&ordinate all other ser!ices to +e affected to allow a co#pletely sy##etrical proper and neat installation* The Contractor shall supply to the En"ineer a set of =As&installed= drawin"s showin" the works =As&installed= to"ether with any other infor#ation necessary for operation and #aintenance* Si/ copies of each such drawin" shall +e supplied* In addition two sets of copy ne"ati!es for each drawin" shall +e handed o!er to the Client* 8.<.! M.*#.-% The Contractor shall #ake pro!ision for the supply of three copies of the Instruction 7anual +efore issue of Practical Co#pletion Certificate* This #anual shall include the followin" ite#s) Co#plete list of e.uip#ent controls and accessories as actually supplied includin" serial nos* and all na#e plate details* A set of =As&+uilt= drawin"s showin" e.uip#ent layout* The drawin"s shall show plans and sections necessary to show all re.uired infor#ation correctly* A set of #anufacturer=s catalo"ues wirin" dia"ra# and installation drawin"s rele!ant only to the particular ite# of !entilation e.uip#ent concerned* ?eneral catalo"ues will not +e accepta+le* 7anufacturer=s printed spare parts list for all ite#s of e.uip#ent* Pre!enti!e #aintenance routine at weekly #onthly and yearly inter!als and #aintenance procedures for all plant and e.uip#ent* 7anufacturer=s full na#e and address to"ether with telephone fa/ nu#+ers* Na#e address telephone and fa/ nu#+ers of local a"ents 4 suppliers* 9P? :@4:; C:A PS/HV/! HVAC SYSTEM PROJECT SPECIFICATIONS 8.<." S$,:.)( ,6 M.$(:&.-% .*' E7#&89(*$ All #aterials and e.uip#ent #ust +e stored properly so as to pre!ent da#a"e corrosion deterioration or dirt penetration* 8.8 TEST AT SITE 8.8.1 GENERAL The Contractor shall su+#it to the En"ineer one #onth prior to the date of co##ence#ent of the tests si/ 5'6 copies of the co#plete test procedures to +e used* The procedure #ethod of calculation etc* shall +e appro!ed +y the En"ineer +efore any test is carried out* Si/ 5'6 copies of the test results shall +e furnished to the En"ineer for his appro!al* The Contractor shall supply skilled staff and all necessary instru#ents and carry out tests of any kind on a piece of e.uip#ent apparatus part of syste# or a co#plete syste# if the Consultant re.uests such a test for deter#inin" specified or "uaranteed data as "i!en in the specifications or in the schedule of e.uip#ent filled in +y the Contractor* Any da#a"e resultin" fro# the tests shall +e repaired and4or da#a"ed #aterial replaced all to the satisfaction of the En"ineer* In the e!ent of any repair or ad-ust#ent re.uired to +e #ade other than the nor#al runnin" ad-ust#ent the tests shall +e !oid and shall +e reco##ended after the ad-ust#ents or repairs ha!e +een co#pleted* The tests shall not +e !oid due to circu#stances +eyond the Contractor=s control* 8.8.2 E7#&89(*$ All !entilatin" e.uip#ent shall deli!er the specified air .uantities indicated on the drawin"s* 8here the e.uip#ent or syste#s depend upon controls for proper operation functionin" and perfor#ance the latter shall +e operated si#ultaneously with the e.uip#ent or syste# durin" tests* Other tests as specified under the specific e.uip#ent headin"s are to +e co#pleted to the satisfaction of the En"ineer* 8.8.3 E-(+$:&+.- E7#&89(*$ All electrical e.uip#ent shall +e cleaned and tested on site +efore application of power as #entioned +elow) 8ire and ca+le tests Insulation resistance test phase to phase and phase to earth on all circuits and e.uip#ent=s usin" a ADD !olt #u""er* The insulation resistance shall not +e less than one 5:6 #e"*oh#* Earth resistance +etween conduit syste# and earth #ust not e/ceed fi!e 5A6 oh#s* Phasin" out and phase rotation tests* Operatin" tests on all protecti!e relays to pro!e their correct operation +efore ener"iFin" the #ain e.uip#ent* Operatin" tests on all starters circuit +reakers etc* Any other test re.uired as per 1ahra&#aa re"ulations* 9P? :@4:; C:A PS/HV/" HVAC SYSTEM PROJECT SPECIFICATIONS 8.8.! T(%$ ,* C,98-($&,* After finishin" the a+o!e tests and ad-ust#ents the Contractor shall +e responsi+le for runnin" a relia+ility trial test for the whole plant installed* The whole of the trial of the plant shall take place durin" the appropriate seasons when desi"n conditions are #et or appro/i#ated* The trial shall take place at any reasona+le ti#e su+-ect to the appro!al of the En"ineer* The trial shall last for a period of thirty one 5@:6 consecuti!e days durin" which ti#e the whole of the plant shall operate continuously without read-ust#ents or repair to the satisfaction of the En"ineer* 9urin" the relia+ility trial test perfor#ance tests shall +e conducted on the refri"eratin" and air conditionin" e.uip#ent* The test data shall not de!iate +y #ore than three percent fro# the "uaranteed capacity data* Te#perature readin"s shall +e taken for the enterin" and lea!in" air of each air handlin" unit* Should any part of the apparatus or syste# fail to #eet with the specification re.uire#ents it shall +e ad-usted repaired or replaced to the satisfaction of the En"ineer* The co#plete perfor#ance test shall then +e repeated* The date of co##ence#ent of the a+o!e said tests shall +e su+-ect to a"ree#ent with the En"ineer* As soon as all tests prescri+ed in this clause are carried out satisfactorily in the opinion of the En"ineer a for#al letter of co#pletion shall +e drawn up in three 5@6 copies and si"ned +y the En"ineer* 9urin" the #aintenance period the Contractor shall de#onstrate that all e.uip#ent and apparatus fulfill the re.uire#ents of the specifications and he shall operate all fans refri"eration and air conditionin" e.uip#ent for a sufficient ti#e to ad-ust all da#pers ther#ostats and controls and shall pro!ide the En"ineer with a co#plete lo" and report indicatin" air .uantities fan speed etc* throu"hout each of the !arious syste#s for the operatin" seasons* 8.8." M.&*$(*.*+( T(%$ 9urin" ;DD days #aintenance period the operation and day to day routine #aintenance of the e.uip#ent shall +e carried out +y the owner=s staff whereas the defects 4 failure in the e.uip#ent not as a result of inade.uate #aintenance shall +e part of the Contractor=s responsi+ility and shall +e rectified free of cost +y the Contractor* 9urin" the last #onth of the 7aintenance period the Contractor shall de#onstrate to the En"ineer that all e.uip#ent is operatin" accordin" to the capacities and the #anner set down in the specifications* On co#pletion of these tests the En"ineer shall issue a for#al letter of acceptance for the e.uip#ent and syste# or parts of the syste# satisfactorily tested and appro!ed* The 7aintenance Certificate will not +e issued to the Contractor +y the En"ineer until all plant has recei!ed the a+o!e #entioned letter of acceptance and4or unless a +ank "uarantee is pro!ided +y the Contractor for the perfor#ance of that part of the plant and e.uip#ent not for#ally tested and accepted* 8.@ SPLIT TYPE AIR CONDITIONING UNIT 8.@.1 G(*(:.- The plant re.uired shall consist of split type air conditionin" unit of wall #ounted type* The unit shall +e co#posed of an indoor unit with refri"erant circuit and an air cooled outdoor unit for application with R* << refri"erant* 8.@.2 WALL MOUNTED /I*',,: U*&$2 The indoor wall #ounted type A*C unit shall co#prise of an e!aporator e!aporator fan fan #otor air filter li.uid and "as inlets strainer4drier controls internal wirin" and pipin" 9P? :@4:; C:A PS/HV/3 HVAC SYSTEM PROJECT SPECIFICATIONS all housed in a decorati!e sheet steel ca+inet with +anked resin pain for the decorati!e free dischar"e type* The ca+inet interior shall +e fully insulated to pre!ent sweatin" and to #uffle the sound* The e!aporator coils shall +e the #ulti&pass cross&finned tu+e type e.uipped with alu#inu# plate fins #echanically +onded to sea#less o/y"en free copper tu+es* The coil shall +e cleaned dehydrated and tested for leaka"e at the factory* The e!aporator fan shall +e forward cur!ed centrifu"al type statically and dyna#ically +alanced and directly dri!en +y the #otor* The fan #otor shall +e per#anently lu+ricated* The e!aporator fan #ust +e selected to operate .uietly with no o!erloadin" of fan #otors* The air filter shall +e washa+le type lon" life as per #anufacturer,s standard* The panels should +e easily re#o!a+le to pro!ide access for ser!icin"* The refri"erant circuit shall ha!e one shot couplin" for li.uid and "as inlets a strainer a capillary tu+e and an e!aporator coil* 8.@.3 O#$',,: U*&$ E*G*@*: The outdoor unit shall co#prise of air cooled condenser condenser fan and fan #otor suction and dischar"e outlets li.uid line shut&off !al!es and necessary safety controls such as crank&case heater solid state #otor protector anti&recyclin" control etc* all as per #anufacturer,s standard* The outdoor unit shall +e factory asse#+led piped internally pre&wired char"ed with R* << refri"erant and shall +e desi"ned to operate at outdoor a#+ient te#peratures as hi"h as ADCC* E*G*@*< The ca+inet shall +e constructed of steel finished with +aked synthetic resin paint* The fan "uard wire net shall +e #ounted on top or side of the unit and shall +e ade.uately protected a"ainst corrosion* E*G*@*@ The unit shall contain a her#etic #ulti&cylinder reciprocatin" or Rotary co#pressor fro# the sa#e #anufacturer* The her#etic co#pressor shall +e welded shell type and sprin" suspended internally* The co#pressor shall +e protected a"ainst +reakdown +y the #ercury o!er current relay pressure switch and an in&+uilt internal ther#ostat* E*G*@*; The condenser coil shall +e the #ulti&pass cross&finned type e.uipped with alu#inu# plate fins #echanically +onded to sea#less o/y"en free copper tu+es* The coil shall +e cleaned dehydrated and tested for leaka"e at the factory* The condenser fan shall +e propeller type with alu#inu# +lades statically and dyna#ically +alanced and dri!en directly +y the #otor for up flow or horiFontal air dischar"e* The #otor shall +e per#anently lu+ricated and shall +e protected fro# water in!asion* The refri"erant circuit shall +e co#posed of a "as inlet one shot couplin" a condenser coil and a li.uid outlet one shot couplin"* 8.@.! U*&$ C,*$:,- E*G*;*: The indoor unit shall +e e.uipped with an operation switch fan speed selector switch and a ther#ostat #ounted on the re#ote control switch for Indoor 0nits* The operation switch shall ha!e the function of OFF&FAN&COOB* The operation control shall confor# to #anual startin" auto#atic continuous operation whene!er the ther#ostat re.uires and protection de!ices allow* The unit shall +e restarted +y resettin" the operation switch if any one of the protection de!ices trips* 9P? :@4:; C:A PS/HV/< HVAC SYSTEM PROJECT SPECIFICATIONS 8.@." P:,$(+$&,* D(>&+(% E*G*A*: The #a"netic switch +o/ incorporated in the outdoor or indoor unit shall contain #a"netic contractor for all #otors includin" condenser fan #otor o!er current relays and au/iliary relays* 8.@.3 N,&%( L(>(- .*' S,#*' I%,-.$&,* /6,: S8-&$ U*&$2 E*G*'*: Noise le!el inside the conditioned area resultin" fro# the unit shall not e/ceed AD d+a 5NC;A6 at low speed and AAd+a 5NCAD6 at hi"h speed when #easured at one #eter distance in a roo# with nor#al occupancy and furnishin"* E*G*'*< All the runnin" e.uip#ent,s shall +e isolated fro# the +uildin" structure and the support isolated fro# other ite#s of e.uip#ent* All the units shall ha!e anti&!i+ration #ountin"s of appro!ed #ake and shall +e as descri+ed elsewhere* 8.@.< E-(+$:&+.- W,:A% E*G*(*: The electrical works shall include the followin") E*G*(*:*: Pro!ide all power and control wirin" fro# isolator to outdoor unit fro# outdoor unit to indoor 9*P switch fro# 9*P switch to indoor unit and the control panel* E*G*(*:*< Pro!ide Earthin" for A*C* e.uip#ent as per 1ahra&#aa re"ulations* E*G*(*< All electrical works shall +e carried out in confor#ity with the current I*E*E and 1ahra&#aa re"ulations* 8.@.8 R(6:&)(:.*$ P&8(% E*G*E*: Refri"erant pipe work +etween the condensin" unit and indoor unit shall +e installed as per applica+le AS3RAE standards and to the satisfaction of the En"ineer* E*G*E*< Refri"erant .uality sea#less cold drawn copper pipin" shall +e used* Sil!er +raFin" alloy shall +e used for #akin" -oints* The pipe work will +e run as indicated on the drawin"s and as per instructions* All necessary unions flan"ed !al!es or fittin"s should +e pro!ided for disconnectin"* E*G*E*@ In case the refri"erant pipin" is fa+ricated at site the syste# shall +e pressure tested with nitro"en to at least :H ti#es the workin" pressure for leaks !acuu# dried and then char"ed with refri"erant in accordance with #anufacturer,s reco##endations* E*G*E*; In case the refri"erant pipin" is fa+ricated at site the syste# shall +e pressure tested with nitro"en to at least :H ti#es the workin" pressure for leaks !acuu# dried and then char"ed with refri"erant in accordance with #anufacturer=s reco##endations* E*G*E*A Factory supplied pre insulated pre&char"ed refri"erant pipin" kit #ay +e used for the split unit of s#aller capacity 5upto <*A TR no#inal6* 2ut this refri"erant pipin" shall +e additionally wrapped with "lass cloth and finished with two coats of !apor +arrier co#pound* 8.@.@ T1(:9.- I*%#-.$&,* 6,: P&8(% E*G*G*: The ther#al insulation shall +e non&corrosi!e to the #etal water repellent and fire resistant* E*G*G*< Refri"erant suction lines and li.uid lines 5where!er re.uired6 shall +e insulated with :G ## thick foa# ru++er insulation* The insulation #aterials shall +e su+#itted to the En"ineer for appro!al prior to orderin"* 9P? :@4:; C:A PS/HV/8 HVAC SYSTEM PROJECT SPECIFICATIONS E*G*G*@ All pipe surfaces shall +e thorou"hly cleaned and treated with appro!ed corrosion inhi+itor +efore applyin" insulation* E*G*G*; The pipe insulation shall +e stuck to the pipe work with an appro!ed adhesi!e* The insulation shall +e applied to the pipes with lon"itudinal -oints sta""eredI laps and sealin" strips shall +e sealed applyin" adhesi!e on circu#ferential -oints* E*G*G*A Insulation shall +e co!ered e/ternally with <DD "#4s.*# .uality "lass cloth and painted with two coats of appro!ed weather proofin" co#pound for#in" #ini#u# thickness of : ## as per 1ahra&#aa re"ulations* 8.@.1B P&8(?,:A S#88,:$% E*G*:D*: All refri"erant pipin" shall +e supported to pre!ent deflection +ucklin" and !i+ration* E*G*:D*< Pipin" shall +e supported at all chan"es in direction and at inter!als of not #ore than :*A #eters on strai"ht runs* Pipe supports and cla#ps shall +e su+-ect to appro!al of the En"ineer* E*G*:D*@ Pipe work on roof shall +e supported on off&set cla#ps floor or rikker stands* The pipe support stands shall +e +olted to the concrete sla+4+ase* E*G*:D*; Condensate drain pipe supports shall +e capa+le of !ertical ad-ust#ent after installation of pipin"* Pipe work on roof shall +e supported on off&set cla#ps floor or rikker stands* The pipe support stands shall +e +olted to the concrete sla+4+ase* E*G*:D*A Condensate drain pipe supports shall +e capa+le of !ertical ad-ust#ent after installation of pipin"* E*G*:D*' All pipe work passin" throu"h the walls floors and roof sla+s shall +e pro!ided with pipe slee!es of ade.uate siFe to allow the passa"e of insulation* 8.1B DUCTWORK The Contractor shall pro!ide and erect all ductwork includin" "rilles diffusers and !apor proof insulation to for# a co#plete air distri+ution syste# as indicated on the tender drawin"s* The Contractor shall +alance test and co##ission all installations prior to the En"ineer issuin" a Co#pletion Certificate* Shop drawin"s shall +e su+#itted to the En"ineer prior to the co##ence#ent of works* All sheet #etal ductwork shown on the drawin"s specified or re.uired for !arious air conditionin"s and !entilatin" syste#s shall +e fa+ricated and finished fro# +est .uality cold rolled annealed "al!aniFed #ild steel sheets of soft +endin" .uality especially suita+le for air conditionin" works* 7aterials used for ductwork shall +e free fro# +listers pits and i#perfections in coatin"* All +racin" and reinforce#ent an"les shall +e prefera+ly "al!aniFed or #ade of +lack steel properly cleaned fro# rust and painted with two pri#e coats of Finc&chro#ate paint prior to installation as appro!ed +y the En"ineer* An"les shall +e carried around all four sides of ducts* Reinforcin" an"les shall +e fi/ed to the ducts +y #eans of +olted -oints #ade with cad#iu# plated or "al!aniFed steel he/a"onal nuts and +olts with flat steel washers to the followin" siFes) J <A ## an"les ) ' ## dia#eter +olts at :D c# centers J @E ## an"les ) E ## dia#eter +olts at :D c# centers 9P? :@4:; C:A PS/HV/@ HVAC SYSTEM PROJECT SPECIFICATIONS Pockets locks deflectors and all +ranch ducts which need -oints +etween two sheet #etal pieces shall +e #ade +y alu#inu# ri!ets A ## dia#eter +y :D ## len"th #ini#u# siFe ha!in" head at one side* Ri!ets will +e as specified in 3$AC4984:;<* 9uctwork shall +e so constructed that when erected it shall +e #ade air ti"ht +y ti"htly sealin" after fa+rication and free fro# #o!e#ent sa""in" or dru##in" under all operatin" conditions* It shall +e true to siFe and accurately lined&up* 8hile the tender drawin"s shall +e adhered to as closely as possi+le runs and siFes of ductwork #ay +e !aried only +y the En"ineer at no e/tra cost to the Client when dee#ed necessary for co&ordination purpose with other works* 8here "al!aniFin" has +een destroyed shall +e cleaned prepared and painted with Finc rich paint at works and a further coat shall +e applied after erection* Allowances shall +e #ade in ductwork construction for instru#ents and control connections and ade.uate local stiffenin" shall +e incorporated to pro!ide ri"id #ountin"s* The fa+rication of ductwork shall +e carried out in accordance with 3$AC4984:;< AS3RAE or S7ACNA standards* 8.1B.1 M.$(:&.- ?al!aniFed Sheet & 3ot dip "al!aniFed steel shall +e to AST7&AA<(&E( standard steel shall +e of lock for#in" .uality Finc coatin" desi"nation %& <( or e.ui!alent appro!ed standard* 9uct Sealant& 9uct sealant shall +e non hardenin" non #i"ratin" #astic or li.uid sealant as co#pounded and reco##ended +y the #anufacturer especially for sealin" -oint and sea#s in the duct* The fa+rication of ductwork shall +e carried out in accordance with 3$AC4984:;< AS3RAE or S7ACNA standards 8.11 GRILLES; REGISTERS AND DIFFUSERS 8.11.1 G(*(:.- Air outlets and air inlets of an appro!ed #ake type and #odel shall +e pro!ided with siFes as indicated on the drawin"s* They shall +e fitted with spon"e ru++er "asket +ehind the fra#es and nylon +ushin"s at the +lades connection to the fra#e* All air outlets and inlets shall +e of white powder coated e/truded alu#inu# 4 custo# proprietary finish and a sa#ple of all air de!ices #ust +e appro!ed +y the En"ineer prior to orderin"* 8.11.2 G:&--(% .*' R()&%$(:% Supply and return air re"isters shall ha!e indi!idually ad-usta+le horiFontal front +lades !ertical rear +lades and shall +e e.uipped with opposed +lade da#pers* E/haust air re"isters shall +e sin"le deflection fi/ed horiFontal +lades and +e e.uipped with opposed +lade !olu#e control da#per* E/haust air "rilles shall +e si#ilar to e/haust air re"isters +ut without !olu#e control da#pers* Outside air lou!ers shall +e e.uipped with insect screen* 8.11.3 D&66#%(:% The diffusers shall +e fitted with opposed +lade !olu#e control da#pers as furnished +y the #anufacturer* $olu#e controls for these outlets shall +e accessi+le throu"h the outlet fro# +elow the ceilin" and shall #aintain their settin" when ad-usted* Each diffuser shall 9P? :@4:; C:A PS/HV/1B HVAC SYSTEM PROJECT SPECIFICATIONS +e pro!ided with spon"e ru++er or felt "asket and an"le rin" or fra#e for securin" to ductwork* E/haust air diffusers shall +e identical to supply air diffusers e/cept that the e.ualiFin" "rid can +e eli#inated* 9iffusers shall +e of the type and shape indicated on the drawin"s a sa#ple of which #ust +e appro!ed +y the En"ineer prior to orderin"* 8.11.! D,,: G:&--(%/U*'(:+#$% 9oor "rilles shall +e of the in!erted =$= +lade type not per#ittin" !ision throu"h the "rille +lades and not #ore than :< ## apart* 7ini#u# free area shall +e at least ADK*Bou!res shall +e of the dou+le fra#e type with a fra#e on each side of the door* 0ndercuts shall +e pro!ided on doors where!er indicated on the drawin"s* 8.12 INSULATION 8.12.1 GENERAL All insulatin" #aterials re.uired for pipin" #echanical e.uip#ent ductwork etc* shall +e furnished and installed under this section of the specifications* The ther#al insulation shall +e non&corrosi!e to the #etal water repellent and fire&retardant* All #etal surfaces shall +e thorou"hly cleaned and treated with appro!ed corrosion inhi+itor +efore applyin" insulation* Inhi+itor coatin" will not +e re.uired for "al!aniFed surfaces* All surfaces to +e insulated shall +e dry and free of loose scale dirt oil or water when insulation is applied* Application and co#pletion shall +e of hi"hest .uality and shall co#ply with 2S A<;; and CP @DDA* Insulation shall +e carried out neatly and to a hi"h standard +y skilled workers e/perienced in the trade* Insulation shall +e applied in such a #anner that there will +e no air circulation within the insulation or +etween the insulation and the applied surface* Surface i#perfections in the insulation such as chipped ed"es s#all -oints or cracks and s#all !oids not o!er <A ## s.uare shall +e filled with li"ht insulatin" #aterial or with insulatin" ce#ent* Sa#ples of all #aterials proposed for use shall +e su+#itted* All duct flan"es stiffeners etc* shall +e insulated in accordance with the reco##ended practices and to the En"ineer=s appro!al* 8here a !apour +arrier is fi/ed at site it shall +e fi/ed in such a #anner as to o+!iate the possi+ility of #oisture penetration* No pipin" ducts or e.uip#ent shall +e insulated until tested and appro!ed for air4water ti"htness* Insulation for all ser!ices shall +e continued throu"h slee!es* The insulation on e/posed risers e/tends throu"h the floor sla+* All #aterials includin" fi/in" and furnishin" #aterials shall +e rated ?rade =P= when tested for i"nita+ility as defined in 2S ;(' & Part ;* 8.13 THERMAL INSULATION TO DUCTWORK /INTERNAL2 9uctwork internal to the +uildin" shall +e insulated with <A ## thick ri"id fi+re "lass insulation of ;E k"4#tr*cu+e density co!ered with re&inforced alu#inu# foil* The Contractor shall ensure that the surface to +e insulated is co#pletely cleaned and free fro# dust +efore applyin" the insulation* The #ethod of application shall +e as follows) An appro!ed adhesi!e #aterial shall +e applied on the entire surface of duct&wall and entire surface of insulation* In addition adhesi!e shall also +e applied on insulation +utt and lap -oints* The adhesi!e applied to the insulation shall co!er e!enly the faces to +e fi/ed the surfaces for#in" the lon"itudinal -oint and the surfaces for#in" the 9P? :@4:; C:A PS/HV/11 HVAC SYSTEM PROJECT SPECIFICATIONS circu#ferential -oint* 0pon the application of the appro!ed adhesi!e the insulation shall +e fi/ed in position i##ediately and per#anently* Adhesi!e tape not less than (A ## wide shall +e used to seal +oth the circu#ferential and lon"itudinal -oints* Suita+le ?I an"le ed"es shall +e applied on the four corners of s.uare and rectan"ular ducts as an additional protection* Co!er and secure <DD "4s.* #etre hi"h .uality can!as cloth while it is wet 5soaked in appro!ed !apour sealant6 and then wrap carefully to +eco#e a !apour seal with a s#ooth surface free fro# wrinklin" and "aps* Ensure that the o!erlap shall +e AD ## #ini#u#* After it is dry apply further +rush coats of !apour seal to the En"ineer=s satisfaction* The !apour seal #aterial shall +e fire&resistant non&to/ic weather resistant and of anti&fun"us .uality* 8.1! THERMAL INSULATION TO EXTERNAL DUCTWORK All e/haust ductwork drawin" air fro# the conditioned areas shall +e insulated in the sa#e #anner as for internal ductwork 9uctwork e/ternal to the +uildin" shall +e insulated in the sa#e #anner as the internal ductwork +ut the insulation thickness shall +e AD ## and co!ered with "lass cloth* For insulatin" the underside of the ducts whose lon"est side is #ore than 'DD ## 5internal and e/ternal6 apply plastic han"ers and washers ri!eted to the duct as additional supports* 3an"ers shall +e pro!ided at @DD ## distance* 8.1" THERMAL CONDUCTIVITY The duct insulation 5+oth internal and e/ternal6 shall ha!e a ther#al conducti!ity of D*D@' 847CC* at a #ean te#perature of <;CC* 8.13 EXHAUST FANS 8.13.1 GENERAL E/haust fans shall +e supplied and installed +y the Contractor as shown on the drawin"s* Capacity type and ratin" of the fans shall +e as indicated in the schedule* $&+elts dri!e shall +e desi"ned for not less than :ADK of connected dri!in" capacity and #otor shea!es shall +e ad-usta+le to pro!ide not less than <DK speed !ariation* Shea!es shall +e selected to dri!e the fan at a speed tp produce the schedule capacity indicated on the drawin"s when set at the appro/i#ate #idpoint of the shea!e ad-ust#ent* 7otora with $& +elt dri!es shall +e pro!ided ad-usta+le +ases* Fi/in" details shall +e in accordance with #anufacturer=s installation reco##endations* 8.1< ROOF EXTRACT FANS Roof e/haust fans shall +e centrifu"al +elt or direct dri!en type* The fan wheel shall +e centrifu"al +ackward inclined constructed of aliu#inu# and shall include a wheel cone carefully #atch to the inlet cone for precise runnin" tolerances* 8heel shall +e statistically and dyna#ically +alanced* The fan housin" and should +e constructed of hea!y "au"e alu#iniu# with a ri"id +ead for added stren"th* 7otors shall +e #ounted out of the air strea# on !i+ration isolators* Fresh air for #otor coolin" shall +e drawn into the #otor co#part#ent fro# an area free of dischar"e conta#inants* 7otors shall +e readily accessi+le for #aintenance* A disconnect switch shall +e factory installed and wired fro# the fan #otor to a -unction +o/ within the #otor co#part#ent* A conduit chase shall +e pro!ided throu"h the cur+ cap to the #otor co#part#ent for ease to electrical wirin"* 9P? :@4:; C:A PS/HV/12 HVAC SYSTEM PROJECT SPECIFICATIONS All fans shall +ear the A7CA Certified Ratin" Seal for sound and air perfor#ance* Each fan shall +ear per#anently affi/ed #anufacturer,s na#eplate containin" the #odel nu#+er and indi!idual serial nu#+er for future identification*** All fans shall +e pro!ided with roof cur!e ensurin" co#pati+ility +etween the fan and the cur+ and the roof openin"* Roof cur!e shall +e alu#iniu# construction and are insulated with fi+re"lass* Insulation also ser!es to reduce sound le!els* 8.18 INLINE CENTRIFUGAL FANS 9uct #ounted e/haust air fans shall +e of the centrifu"al direct dri!e type* The fan housin" shall +e constructed of hea!y "au"e Alu#inu#* The housin" interior shall +e line with H acoustical insulation* The outlet duck collar shall include an alu#iniu# +ack draft da#per and shall +e adapta+le for horiFontal or !ertical dischar"e* The access for wirin" shall +e e/ternal* The #otor disconnect shall +e internal and of the plu" in type* The #otor shall +e #ounted on !i+ration isolators* The fan wheel 5s6 shall +e of the forward cur!ed centrifu"al type and dyna#ically +alanced* All fans shall +ear the A7CA Certified Ratin"s Seal for sound and air perfor#ance and shall +e 0*B* Bisted and C*S*A* Appro!ed* 8.1@ SOUND LEVELS The fans #ay +e direct dri!en or +elt dri!en +ut shall +e of a desi"n and workin" speed for silent operation to ensure that fan noise is not trans#itted to the A4C spaces* In no case the fan speed shall e/ceed :;AD RP7* 8.2B ELECTRICAL WORKS 8.2B.1 G(*(:.- All electrical works and #aterials shall +e as descri+ed under the Electrical specifications and shall confor# to the re"ulations of 7inistry of Electricity and 8ater* All electrically operated e.uip#ent shall +e so desi"ned that it will continue to function without da#a"e to itself or otherwise if the !olta"e and4or fre.uency !ary within the followin" tolerances) $olta"e & 'K Fre.uency & D*@K All electrically operated e.uip#ent shall +e suita+le for continuous and prolon"ed operation within the a#+ient te#perature or e/posed condition to the at#osphere where they are installed to operate* Allowance for the local hi"h a#+ient te#perature shall +e #ade +y reducin" the per#itted raise of te#perature a+o!e a#+ient or +y datin" the capacity and ratin"s* 8.2B.2 E-(+$:&+.- M,$,:% All #otors shall +e desi"ned to suit the #a/i#u# te#perature of air passin" o!er the #otors and the additional te#perature rise caused +y e/posure to the sun* The type of windin" insulation shall howe!er +e not less than Class =2=* The #otors for e/haust fans shall ha!e the insulation suita+le to operate on ADCC* a#+ient te#perature* All #otors s#aller than D*AD k8 shall +e desi"ned to operate on sin"le phase* All #otors D*(A k8 and a+o!e shall +e desi"ned to operate on three phase* All #otors shall +e wound for <;D !olts sin"le phase or ;:A !olts @ phases AD 3F A*C* syste#* Any #otors +rou"ht to site not co#plyin" with a+o!e #entioned !olta"e and insulation re.uire#ents shall not +e accepted* 9P? :@4:; C:A PS/HV/13 HVAC SYSTEM PROJECT SPECIFICATIONS 8.21 UILDERS WORK The Contractor shall carry out the cuttin" of holes and #akin" the# "ood where pipes conduits ca+le and ca+le trays are passin" throu"h the walls floor and roof sla+s as #easured in the 2ill of >uantities* Two sets of +uilders work drawin"s shall +e su+#itted to the En"ineer for his appro!al* 8.22 PAINTING AND FINISHING After co#pletion of the installation the entire work shall +e checked for finish and appearance* Any portion of work found da#a"ed unpainted or not finished to the satisfaction of the En"ineer shall +e rectified painted and finished satisfactorily* 8.23 WARRANTY The Contractor shall "uarantee for a period of ;DD days after the practical co#pletion of the installation that all e.uip#ent shall operate free of any defects due to defecti!e #aterial and +ad work#anship and that any part found defecti!e durin" this period shall +e replaced with new and shall +e free of all cost +y the Contractor* All the co#pressors shall +e "uaranteed for a period of A years fro# the date of practical co#pletion* Faulty co#pressor shall +e replaced4supplied with new co#pressor* Re+uilt co#pressors are not accepta+le* The Contractor shall also "uarantee the perfor#ance and efficiency of the e.uip#ent as per the specifications for a si#ilar period of ;DD days after the practical co#pletion and if the ser!ices of Contractor=s personnel are re.uisitioned durin" this period such works shall +e #ade a!aila+le free of cost to the Client* If the defects are not rectified within a reasona+le period the Client #ay proceed to do so +y another a"ency at the Contractor=s entire risk and e/pense without pre-udice to any ri"hts of the Client* 8.2! SCHEDULES; EXPLANATORY NOTES 5:6 The schedules ha!e +een prepared for the purpose of facilitatin" selection of e.uip#ent and e!aluatin" the tenders* The references "i!en a"ainst each ite# in the schedules refer to the appropriate references in the drawin"s* 5<6 Technical details of the e.uip#ent offered +y the Contractor should +e furnished as asked for in the technical schedules enclosed* 5@6 The e/ternal static pressure for fans where "i!en are appro/i#ate and the Contractor will +e re.uired to supply e.uip#ent to handle the re.uire#ents of his installation without e/tra cost to the contract* 5;6 Should the Contractor wish to a#plify any infor#ation to +e pro!ided this should +e set out on separate sheets and su+#itted with his tender to"ether with e/planatory #anufacturer=s catalo"ues cur!es and selection charts* 5A6 If the e.uip#ent selected +y the tenderer should re.uire any special alteration or addition to the architectural or structural work he #ust list the re.uire#ents separately 9P? :@4:; C:A PS/HV/1! HVAC SYSTEM PROJECT SPECIFICATIONS 8.2" LIST OF MANUFACTURERS S-.N, ITEM M.*#6.+$#:(:%/O:&)&* :* E/haust Fans Nuaire 4 0*1 Lplelair 4 01 ?reen 3eck 4 0SA Flakt 8OO94 0*S*A Or appro!ed e.ual <* Split Type AC 0nits 7itsu+ishi Mork*9aikin or appro!ed e.ual N,$(%C The contractor should su+#it Tests Certificate of all e.uip#ent fro# the 7anufacturers* 9P? :@4:; C:A PS/HV/1" HVAC SYSTEM PROJECT SPECIFICATIONS 8.23 COMMISSIONING SHEET S8-&$ A&:D+,*'&$&,*&*) U*&$% ?eneral) M.A( ) NNNNNNNNNNNNNNNNNNNNNNNN Type ) NNNNNNNNNNNNNNNNNNNNNNNN M,'(-/%&E( ) NNNNNNNNNNNNNNNNNNNNNNNN No* of 0nits offered ) NNNNNNNNNNNNNNNNNNNNNNN*** Net coolin" capacity of each ) NNNNNNNNNNNNNNNNNNNNNNNN Refri"erant used ) NNNNNNNNNNNNNNNNNNNNNNNN Power supply ) NNNNNNNNNNNNNNNNNNNNNNNN Power consu#ption ) NNNNNNNNNNNNNNNNNNNNNNNN I*',,: U*&$ 7odel ) NNNNNNNNNNNNNNNNNNNNNNN** No#inal Capacity ) NNNNNNNNNNNNNNNNNNNNNNN** Nett 8ei"ht ) 3NNNNNNNNNNNNNNNNNNNNNNNN* ) 8NNNNNNNNNNNNNNNNNNNNNNNN* ) 9NNNNNNNNNNNNNNNNNNNNNNNN* Refri"erant ) NNNNNNNNNNNNNNNNNNNNNNNN* No* of Circuits Flow Control F*B Current ) NNNNNNNNNNNNNNNNNNNNNNNN* E!aporator Fan ) NNNNNNNNNNNNNNNNNNNNNNNN* No#inal air flow ) NNNNNNNNNNNNNNNNNNNNNNNN* 9P? :@4:; C:A PS/HV/13 HVAC SYSTEM PROJECT SPECIFICATIONS 3i"h ) NNNNNNNNNNNNNNNNNNNNNNNN* Bow )NNNNNNNNNNNNNNNNNNNNNNNNN* 7otor ) NNNNNNNNNNNNNNNNNNNNNNNN* E!aporator ) NNNNNNNNNNNNNNNNNNNNNNNN Coil Construction ) NNNNNNNNNNNNNNNNNNNNNNNN Type of +lower O#$',,: U*&$ 7odel ) NNNNNNNNNNNNNNNNNNNNNNNN Outer di#ension ) NNNNNNNNNNNNNNNNNNNNNNNN Net 8ei"ht ) NNNNNNNNNNNNNNNNNNNNNNNN Refri"erant ) NNNNNNNNNNNNNNNNNNNNNNNN Nu#+er of Circuits ) NNNNNNNNNNNNNNNNNNNNNNNN Co#pressor 7odel ) NNNNNNNNNNNNNNNNNNNNNNNN 7otor ) NNNNNNNNNNNNNNNNNNNNNNNN >uantity ) NNNNNNNNNNNNNNNNNNNNNNN** F*B Current ) NNNNNNNNNNNNNNNNNNNNNNN** Condenser ) NNNNNNNNNNNNNNNNNNNNNNN** Condenser Fan ) NNNNNNNNNNNNNNNNNNNNNNN** 7otor ) NNNNNNNNNNNNNNNNNNNNNNN** >uantity ) NNNNNNNNNNNNNNNNNNNNNNN** Coil Construction ) NNNNNNNNNNNNNNNNNNNNNNN** 9P? :@4:; C:A PS/HV/1< HVAC SYSTEM PROJECT SPECIFICATIONS I*%#-.$&,* 7anufacturer ) NNNNNNNNNNNNNNNNNNNNNNNN Type ) NNNNNNNNNNNNNNNNNNNNNNNN 9ensity ) NNNNNNNNNNNNNNNNNNNNNNNN Finish ) NNNNNNNNNNNNNNNNNNNNNNNN V(*$&-.$&,*/(01.#%$ F.*% Reference ) NNNNNNNNNNNNNNNNNNNNNNNN Bocation ) NNNNNNNNNNNNNNNNNNNNNNNN Ser!ices ) NNNNNNNNNNNNNNNNNNNNNNNN Type ) NNNNNNNNNNNNNNNNNNNNNNNN 7ake ) NNNNNNNNNNNNNNNNNNNNNNNN 7odel ) NNNNNNNNNNNNNNNNNNNNNNNN SiFe ) NNNNNNNNNNNNNNNNNNNNNNNN CF7 ) NNNNNNNNNNNNNNNNNNNNNNNN Static Pressure ) NNNNNNNNNNNNNNNNNNNNNNNN 7otor Ratin" ) NNNNNNNNNNNNNNNNNNNNNNNN 9P? :@4:; C:A PS/HV/18 HVAC SYSTEM PROJECT SPECIFICATIONS GRILLES AND DIFFUSERS Pro-ect Syste# Reference 9ate Sheet of Ter#inal Bocation 9esi"n 7easured Co##ents No* Free Area $olu#e $elocity $olu#e K of 7< 7@4S 74S 7@4S 9esi"n Correction Factor of 7eter Re#arks Certified 2y NNNNNNNNN* 9P? :@4:; C:A PS/HV/1@ HVAC SYSTEM PROJECT SPECIFICATIONS M&%+(--.*(,#% I*6,:9.$&,* Type of filters and thickness ) NNNNNNNNNNNNNNNNNNNNN** Type of Insulation and density ) NNNNNNNNNNNNNNNNNNNNN** Controls pro!ided ) NNNNNNNNNNNNNNNNNNNNN** I*%#-.$&,* 7anufacturer ) NNNNNNNNNNNNNNNNNNNNNNNNNN Type ) NNNNNNNNNNNNNNNNNNNNNNNNNN 9ensity ) NNNNNNNNNNNNNNNNNNNNNNNNNN Finish ) NNNNNNNNNNNNNNNNNNNNNNNNNN END SECTION 9P? :@4:; C:A PS/HV/2B HVAC SYSTEM