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Effect of Hydride Distribution on the Mechanical

Properties of Zirconium Alloy Fuel Cladding and


Guide Tubes
S. K. Yagnik
1
, J-H Chen
2
, and R-C Kuo
2
1
EPRI (USA),
2
INER Taiwan
17
th
International Symposium on Zirconium in the Nuclear Industry
Hyderabad (India)
February 3-7, 2013
Presentation outline
Introduction
E i t l Experimental
Hydride Distributions and Materials Tested
Specimen Geometry/Feasibility Study/Bending Effects Specimen Geometry/Feasibility Study/Bending Effects
Validation of Test Procedure
Results Results
Scope of Testing
Data and Discussion
Elongation/Strength/Fractography/Effect of Material
processing
C l i
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Conclusions
Introduction (1)
Eff t f h d id th h i l i t it f Z Effects of hydrides on the mechanical integrity of Zr-
alloy fuel assembly components depend on three main
characteristics:
Concentration (ppm of H);
Morphology (orientation and spacing of hydride Morphology (orientation and spacing of hydride
platelets);
Distribution/Localization Distribution/Localization
Re: hydride Distribution in fuel cladding, typically,
Hydride rim (e.g., H migration down the temperature
gradient);
Bli t /L ( d t id ll ti )
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Blisters/Lens (e.g., due to oxide spallation)
Introduction (2)
Typically, at comparable hydrogen contents, hydride
localization is more detrimental
Hydride
Hydride Rim
y
Lens
Present Study
15th Symposium
(2007); STP-1505
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Hydride Distributions in Materials Tested
Unirradiated SRA Zr- 4 Cladding:
Uniform Rimmed
Layered
Irradiated RXA Zr-4 Guide Tube:
Uniform hydrides
7 x 10
25
n/cm
2
(E>1 MeV)
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Hydriding Procedures
Uniform: Gas phase charging; including temperature cycling
Rimmed: Uniform (~ 200 ppm) or rim hydriding followed by a
cathodic charging step cathodic charging step
Layered: Uniform samples imposed with temperature gradient
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Test Samples and Loading Configuration
Uniaxial tension Test (UTT)
Plane stress
Slotted-Arc Test (SAT)
Plane strain
Circumferential hydrides
normal to loading direction
Circumferential hydrides
along loading direction
Considerations for specimen Considerations for specimen
geometry and bending effects
14th Symposium
(2005); STP- 1467
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Illustration of hydride distribution in UTT and
ISATP ISATP
UTT
ISATP
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Bending Effects: Defined and FEM Analysis
80
60
e
c
t


(
%
)
ISATP
ISAT
ESAT
40
B
e
n
d
i
n
g

E
f
f
0
20
ISATP: Best choice for avoiding bending effects while
0 0.02 0.04 0.06 0.08 0.1
Displacement (mm)
0
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retaining interesting high [H] OD region
Strain and Stress Distributions in one Quadrant
of ISATP of ISATP
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ISATP Sample Fabrication
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Validation of Test Procedure
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Results: Ductility Data Obtained
F th th t f h d id di t ib ti d t For the three types of hydride distributions and two
types of loading configurations at RT and 300C:
Uniform(UE) and Total Elongation (TE) as a function Uniform(UE) and Total Elongation (TE) as a function
of [H]
3 distributions x 2 test type x 2 temps x 2 elongations = 24
data sets data sets
Plotted in this format (by linear regression)
Elongation = Constant Slope * [H] g p [ ]
Ultimate Tensile Strength (UTS) and Yield Strength (YS)
Compared for the three distributions
Compared for irradiated RXA GT vs irradiated SRA
cladding
Fractography (comparative fracture modes)
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Fractography (comparative fracture modes)
TE and UE at RT for UTT Geometry
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TE and UE at 300C for UTT Geometry
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TE and UE at RT for ISATP Geometry
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TE and UE at 300C for ISATP Geometry
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Summary Elongation Data (by Linear
Regression) Regression)
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UTS and YS at 300C
UTT ISATP
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UTT ISATP
Not affected by hydride distribution
Fractography Compared Uniform vs Layered
(following RT ISATP) ( g )
Uniform; [H] = 719 ppm
Layered; [H] = 849 ppm
Fewer microcracks
Many microcracks
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Fewer microcracks
Fractography Compared Uniform vs Layered
(following 300C ISATP) ( g )
Uniform; [H] = 842 ppm
Layered; [H] = 778 ppm
Ductile dimples
Ductile dimples
Brittle microcracks
and
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Fractography Compared Rim vs Layered
(following RT UTT; longitudinal section) ( g ; g )
Rim = 60 m
Rim = 60 m + hydride layering
Total [H] = 700ppm
Total [H] = 843ppm
A combination of tesnile separation and shear fracturing
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A combination of tesnile separation and shear fracturing
Fractography Compared Rim vs Layered
(following RT ISATP; cross- section) ( g ; )
Rim = 40 m
Rim = 40 m + hydride layering
Total [H] = 2363ppm
Total [H] = 1020ppm
The width of tesnile separation increased
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TE and UE Compared at 300C between
Irradiated RXA and SRA Materials (from UTT) Irradiated RXA and SRA Materials (from UTT)
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Limited SRA Cladding data (ESAT)
Conclusions (1)
E t i h i l t ti h b f d Extensive mechanical testing has been performed on
small miniature specimens (cut-outs), emphasizing
hydride localization, reaching the following conclusions: y , g g
1.Elongations decrease with increase in bulk [H] and
hydride rim and layer thickness
2.Uniformly hydrided material sustains the largest
deformation. At comparable [H], the ductility ranks (from
good to best): g )
hydride layered < hydride rimmed < uniformly hydrided
3.Effective tensile strengths show little dependence on [H]
and hydride rim thickness
4.Depending on [H], the fracture of uniformly hydrided
material occurs by a shear process
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material occurs by a shear process.
Conclusions (2)
5 H d id i d d h d id l d i 5. Hydride rimmed and hydride-layered specimens
fail by a combined process of tensile separation
(rim and dense hydrides region) and shear ( y g )
fracture (alloy matrix region)
6. Combination of [H] and hydride distribution
governs the ductility governs the ductility
Elongations quantified by linear regression;
RXA and SRA Zr-4 compared (within limited [H]) RXA and SRA Zr 4 compared (within limited [H])
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Together Shaping the Future of Electricity TogetherShaping the Future of Electricity
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