Guide Tubes S. K. Yagnik 1 , J-H Chen 2 , and R-C Kuo 2 1 EPRI (USA), 2 INER Taiwan 17 th International Symposium on Zirconium in the Nuclear Industry Hyderabad (India) February 3-7, 2013 Presentation outline Introduction E i t l Experimental Hydride Distributions and Materials Tested Specimen Geometry/Feasibility Study/Bending Effects Specimen Geometry/Feasibility Study/Bending Effects Validation of Test Procedure Results Results Scope of Testing Data and Discussion Elongation/Strength/Fractography/Effect of Material processing C l i 2 2013 Electric Power Research Institute, Inc. All rights reserved. Conclusions Introduction (1) Eff t f h d id th h i l i t it f Z Effects of hydrides on the mechanical integrity of Zr- alloy fuel assembly components depend on three main characteristics: Concentration (ppm of H); Morphology (orientation and spacing of hydride Morphology (orientation and spacing of hydride platelets); Distribution/Localization Distribution/Localization Re: hydride Distribution in fuel cladding, typically, Hydride rim (e.g., H migration down the temperature gradient); Bli t /L ( d t id ll ti ) 3 2013 Electric Power Research Institute, Inc. All rights reserved. Blisters/Lens (e.g., due to oxide spallation) Introduction (2) Typically, at comparable hydrogen contents, hydride localization is more detrimental Hydride Hydride Rim y Lens Present Study 15th Symposium (2007); STP-1505 4 2013 Electric Power Research Institute, Inc. All rights reserved. Hydride Distributions in Materials Tested Unirradiated SRA Zr- 4 Cladding: Uniform Rimmed Layered Irradiated RXA Zr-4 Guide Tube: Uniform hydrides 7 x 10 25 n/cm 2 (E>1 MeV) 5 2013 Electric Power Research Institute, Inc. All rights reserved. Hydriding Procedures Uniform: Gas phase charging; including temperature cycling Rimmed: Uniform (~ 200 ppm) or rim hydriding followed by a cathodic charging step cathodic charging step Layered: Uniform samples imposed with temperature gradient 6 2013 Electric Power Research Institute, Inc. All rights reserved. Test Samples and Loading Configuration Uniaxial tension Test (UTT) Plane stress Slotted-Arc Test (SAT) Plane strain Circumferential hydrides normal to loading direction Circumferential hydrides along loading direction Considerations for specimen Considerations for specimen geometry and bending effects 14th Symposium (2005); STP- 1467 7 2013 Electric Power Research Institute, Inc. All rights reserved. Illustration of hydride distribution in UTT and ISATP ISATP UTT ISATP 8 2013 Electric Power Research Institute, Inc. All rights reserved. Bending Effects: Defined and FEM Analysis 80 60 e c t
( % ) ISATP ISAT ESAT 40 B e n d i n g
E f f 0 20 ISATP: Best choice for avoiding bending effects while 0 0.02 0.04 0.06 0.08 0.1 Displacement (mm) 0 9 2013 Electric Power Research Institute, Inc. All rights reserved. retaining interesting high [H] OD region Strain and Stress Distributions in one Quadrant of ISATP of ISATP 10 2013 Electric Power Research Institute, Inc. All rights reserved. ISATP Sample Fabrication 11 2013 Electric Power Research Institute, Inc. All rights reserved. Validation of Test Procedure 12 2013 Electric Power Research Institute, Inc. All rights reserved. Results: Ductility Data Obtained F th th t f h d id di t ib ti d t For the three types of hydride distributions and two types of loading configurations at RT and 300C: Uniform(UE) and Total Elongation (TE) as a function Uniform(UE) and Total Elongation (TE) as a function of [H] 3 distributions x 2 test type x 2 temps x 2 elongations = 24 data sets data sets Plotted in this format (by linear regression) Elongation = Constant Slope * [H] g p [ ] Ultimate Tensile Strength (UTS) and Yield Strength (YS) Compared for the three distributions Compared for irradiated RXA GT vs irradiated SRA cladding Fractography (comparative fracture modes) 13 2013 Electric Power Research Institute, Inc. All rights reserved. Fractography (comparative fracture modes) TE and UE at RT for UTT Geometry 14 2013 Electric Power Research Institute, Inc. All rights reserved. TE and UE at 300C for UTT Geometry 15 2013 Electric Power Research Institute, Inc. All rights reserved. TE and UE at RT for ISATP Geometry 16 2013 Electric Power Research Institute, Inc. All rights reserved. TE and UE at 300C for ISATP Geometry 17 2013 Electric Power Research Institute, Inc. All rights reserved. Summary Elongation Data (by Linear Regression) Regression) 18 2013 Electric Power Research Institute, Inc. All rights reserved. UTS and YS at 300C UTT ISATP 19 2013 Electric Power Research Institute, Inc. All rights reserved. UTT ISATP Not affected by hydride distribution Fractography Compared Uniform vs Layered (following RT ISATP) ( g ) Uniform; [H] = 719 ppm Layered; [H] = 849 ppm Fewer microcracks Many microcracks 20 2013 Electric Power Research Institute, Inc. All rights reserved. Fewer microcracks Fractography Compared Uniform vs Layered (following 300C ISATP) ( g ) Uniform; [H] = 842 ppm Layered; [H] = 778 ppm Ductile dimples Ductile dimples Brittle microcracks and 21 2013 Electric Power Research Institute, Inc. All rights reserved. Fractography Compared Rim vs Layered (following RT UTT; longitudinal section) ( g ; g ) Rim = 60 m Rim = 60 m + hydride layering Total [H] = 700ppm Total [H] = 843ppm A combination of tesnile separation and shear fracturing 22 2013 Electric Power Research Institute, Inc. All rights reserved. A combination of tesnile separation and shear fracturing Fractography Compared Rim vs Layered (following RT ISATP; cross- section) ( g ; ) Rim = 40 m Rim = 40 m + hydride layering Total [H] = 2363ppm Total [H] = 1020ppm The width of tesnile separation increased 23 2013 Electric Power Research Institute, Inc. All rights reserved. TE and UE Compared at 300C between Irradiated RXA and SRA Materials (from UTT) Irradiated RXA and SRA Materials (from UTT) 24 2013 Electric Power Research Institute, Inc. All rights reserved. Limited SRA Cladding data (ESAT) Conclusions (1) E t i h i l t ti h b f d Extensive mechanical testing has been performed on small miniature specimens (cut-outs), emphasizing hydride localization, reaching the following conclusions: y , g g 1.Elongations decrease with increase in bulk [H] and hydride rim and layer thickness 2.Uniformly hydrided material sustains the largest deformation. At comparable [H], the ductility ranks (from good to best): g ) hydride layered < hydride rimmed < uniformly hydrided 3.Effective tensile strengths show little dependence on [H] and hydride rim thickness 4.Depending on [H], the fracture of uniformly hydrided material occurs by a shear process 25 2013 Electric Power Research Institute, Inc. All rights reserved. material occurs by a shear process. Conclusions (2) 5 H d id i d d h d id l d i 5. Hydride rimmed and hydride-layered specimens fail by a combined process of tensile separation (rim and dense hydrides region) and shear ( y g ) fracture (alloy matrix region) 6. Combination of [H] and hydride distribution governs the ductility governs the ductility Elongations quantified by linear regression; RXA and SRA Zr-4 compared (within limited [H]) RXA and SRA Zr 4 compared (within limited [H]) 26 2013 Electric Power Research Institute, Inc. All rights reserved. Together Shaping the Future of Electricity TogetherShaping the Future of Electricity 27 2013 Electric Power Research Institute, Inc. All rights reserved.