Description Value Unit

Component Name DIFFUSER PIPE -

Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 2.673 MPa
Design Temperature 540
o
C
550 NPS x 20 THK. -
559 x 20 OD x Nominal thickness
Material SA240 Gr.304 -
Ligament efficiency 51 %
Corrosion allowance 0 mm
Mill tolerance 0 %
Allowable stress 71.44 MPa
Available thickness 20.00 mm
Condition 1 PASS -
Condition 2 PASS -
Condition 3 PASS -
Required thickness based on circumferential stress 19.91 mm
Required thickness based on longitudinal stress 9.38 mm
Conclusion
DIFFUSER PIPE CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 27
Size
SAFE
Description Value Unit
Component Name PIPE CAP -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 2.673 MPa
Design Temperature 540
o
C
550 NPS x 12 THK. Formed - 2:1 SEMI ELLIPSOIDAL
559 x 12 OD x Nominal thickness
Material SA240 Gr.304 -
Joint efficiency 100 %
Corrosion allowance 0 mm
Mill tolerance 0 %
Thinning allowance 15 %
Allowable stress 71.44 MPa
Crown radius 481.50 mm
Knuckle radius 90.95 mm
Available thickness 10.20 mm
Condition PASS -
Required thickness 10.05 mm
Conclusion
According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 32
Size
SAFE
PIPE CAP CALCULATION
Description Value Unit
Component Name SILENCER SHELL -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 0.147 MPa
Design Temperature 540
o
C
Size 3600 x 6 THK OD x Nominal thickness
Material SA387 Gr.91 CL.2 -
Joint efficiency 85 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Allowable stress 111 MPa
Available thickness 4.00 mm
Condition 1 PASS -
Condition 2 PASS -
Condition 3 PASS -
Required thickness based on circumferential stress 2.80 mm
Required thickness based on longitudinal stress 1.40 mm
Conclusion
According to ASME Section VIII Division I Edition 2010 Addenda 2011a - UG 27
SAFE
SILENCER SHELL CALCULATION
Description Value Unit
Component Name SILENCER DISHED HEAD -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 0.147 MPa
Design Temperature 540
o
C
Size 3600 x 10 THK OD x Nominal thickness
Material SA387 Gr.91 CL.2 -
Joint efficiency 100 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Thinning allowance 15 %
Allowable stress 111 MPa
Crown radius 3222.00 mm
Knuckle radius 608.6 mm
Available thickness 6.50 mm
Condition PASS -
Required thickness 2.37 mm
Conclusion
Nozzle size 559 x 20 OD x Nominal thickness
Required thickness of nozzle 19.91 mm
Allowable stress of nozzle 71.44 MPa
Nozzle inside projection 500 mm
Pad plate provision YES -
Pad plate thickness 12 -
Pad plate width 200 -
Compensation area required 1264.27 mm
2
compensation area available 2669.45 mm
2
Conclusion
According to ASME Section VIII Division I Edition 2010 Addenda 2011a - UG 32 & UG 37
SAFE
SILENCER DISHED HEAD CALCULATION
SAFE
Description Value Unit
Component Name CONNECTING PIPE-I -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 10.689 MPa
Design Temperature 540
o
C
450 NPS x 40 THK. -
457 x 40 OD x Nominal thickness
Material SA240 Gr.304 -
Joint efficiency 85 %
Corrosion allowance 0 mm
Mill tolerance 0 %
Allowable stress 71.44 MPa
Available thickness 40.00 mm
Condition 1 PASS -
Condition 2 PASS -
Condition 3 PASS -
Required thickness based on circumferential stress 37.10 mm
Required thickness based on longitudinal stress 16.03 mm
Conclusion
According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 27
Size
SAFE
CONNECTING PIPE-I CALCULATION
FLANGE SA182 F91 MATERIAL 1500# IS REQUIRED.
Description Value Unit
Component Name CONNECTING PIPE-II -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 5.345 MPa
Design Temperature 540
o
C
500 NPS x 24 THK. -
508 x 24 OD x Nominal thickness
Material SA240 Gr.304 -
Joint efficiency 85 %
Corrosion allowance 0 mm
Mill tolerance 0 %
Allowable stress 71.44 MPa
Available thickness 24.00 mm
Condition 1 PASS -
Condition 2 PASS -
Condition 3 PASS -
Required thickness based on circumferential stress 21.37 mm
Required thickness based on longitudinal stress 9.95 mm
Conclusion
CONNECTING PIPE-II CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 27
Size
SAFE
Description Value Unit
Component Name DIFFUSER PIPE -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 2.673 MPa
Design Temperature 540
o
C
550 NPS x 16 THK. -
559 x 16 OD x Nominal thickness
Material SA387 Gr.91 CL.2 -
Ligament efficiency 51 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Allowable stress 111 MPa
Available thickness 14.00 mm
Condition 1 PASS -
Condition 2 PASS -
Condition 3 PASS -
Required thickness based on circumferential stress 12.80 mm
Required thickness based on longitudinal stress 6.16 mm
Conclusion
DIFFUSER PIPE CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 27
Size
SAFE
Description Value Unit
Component Name PIPE CAP -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 2.673 MPa
Design Temperature 540
o
C
550 NPS x 12 THK. Formed - 2:1 SEMI ELLIPSOIDAL
559 x 12 OD x Nominal thickness
Material SA387 Gr.91 CL.2 -
Joint efficiency 100 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Thinning allowance 15 %
Allowable stress 111 MPa
Crown radius 481.50 mm
Knuckle radius 90.95 mm
Available thickness 8.20 mm
Condition PASS -
Required thickness 6.46 mm
Conclusion
Size
SAFE
PIPE CAP CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 32
Description Value Unit
Component Name SILENCER SHELL -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 0.147 MPa
Design Temperature 540
o
C
Size 3600 x 6 THK OD x Nominal thickness
Material SA387 Gr.91 CL.2 -
Joint efficiency 85 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Allowable stress 111 MPa
Available thickness 4.00 mm
Condition 1 PASS -
Condition 2 PASS -
Condition 3 PASS -
Required thickness based on circumferential stress 2.80 mm
Required thickness based on longitudinal stress 1.40 mm
Conclusion
SILENCER SHELL CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a - UG 27
SAFE
Description Value Unit
Component Name SILENCER DISHED HEAD -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 0.147 MPa
Design Temperature 540
o
C
Size 3600 x 10 THK OD x Nominal thickness
Material SA387 Gr.91 CL.2 -
Joint efficiency 100 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Thinning allowance 15 %
Allowable stress 111 MPa
Crown radius 3222.00 mm
Knuckle radius 608.6 mm
Available thickness 6.50 mm
Condition PASS -
Required thickness 2.37 mm
Conclusion
Nozzle size 559 x 16 OD x Nominal thickness
Required thickness of nozzle 12.80 mm
Allowable stress of nozzle 111 MPa
Nozzle inside projection 500 mm
Pad plate provision YES -
Pad plate thickness 12 -
Pad plate width 200 -
Compensation area required 1249.44 mm
2
compensation area available 2932.04 mm
2
Conclusion
According to ASME Section VIII Division I Edition 2010 Addenda 2011a - UG 32 & UG 37
SAFE
SAFE
SILENCER DISHED HEAD CALCULATION
Description Value Unit
Component Name CONNECTING PIPE-I -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 10.689 MPa
Design Temperature 540
o
C
450 NPS x 28 THK. -
457 x 28 OD x Nominal thickness
Material SA387 Gr.91 CL.2 -
Joint efficiency 85 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Allowable stress 111 MPa
Available thickness 26.00 mm
Condition 1 PASS -
Condition 2 PASS -
Condition 3 PASS -
Required thickness based on circumferential stress 24.37 mm
Required thickness based on longitudinal stress 11.11 mm
Conclusion SAFE
CONNECTING PIPE-I CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 27
Size
FLANGE SA182 F91 MATERIAL 1500# IS REQUIRED.
Description Value Unit
Component Name CONNECTING PIPE-II -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 5.345 MPa
Design Temperature 540
o
C
500 NPS x 16 THK. -
508 x 16 OD x Nominal thickness
Material SA387 Gr.91 CL.2 -
Joint efficiency 85 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Allowable stress 111 MPa
Available thickness 14.00 mm
Condition 1 PASS -
Condition 2 PASS -
Condition 3 PASS -
Required thickness based on circumferential stress 13.96 mm
Required thickness based on longitudinal stress 6.67 mm
Conclusion
CONNECTING PIPE-II CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 27
Size
SAFE
SA240 Gr.304 SA387 Gr.91 CL.2
SILENCER SHELL - 6
SILENCER DISHED HEAD - 10
DIFFUSER PIPE 20 16
DIFFUSER CAP 12 12
CONNECTING PIPE-I 40 28
CONNECTING PIPE-II 24 16
THICKNESS OF THE MATERAIAL IN "mm"
ITEMS