CorporateMarch.

2007
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Electronic Packages for Extreme Environments
Electronic Packages for Extreme Environments
Defense Space Medical Commercial
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Hermetic Integrated Packaging Hermetic Integrated Packaging
Hermetic Integrated Packaging
> Hermetic Electronic Packaging
> Medical Implantable Packaging
> Titanium Composite Packaging
> Controlled Expansion Packaging
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Hermetic Interconnect Systems Hermetic Interconnect Systems
Hermetic Interconnect Systems
> DC Connectors
> RF Connectors
> Medical Components
> Optical Components
> Hermetic Windows
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Bonded Metals Bonded Metals
Bonded Metals
> Explosive Bonding
Corrosive Resistance
Electrical & Thermal Conductivity
Weldable Transitions
Wear Resistance
> Explosive Forming
> Explosive Hardening
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SOURIAU PA&E specializes in the design, precision machining and integration
of ultra-rugged, light-weight hermetic packaging for use in extreme
environments.
SOURIAU SOURIAU PA&E specializes in the design, precision machining and integra PA&E specializes in the design, precision machining and integration tion
of ultra of ultra- -rugged, light rugged, light- -weight hermetic packaging for use in extreme weight hermetic packaging for use in extreme
environments. environments.
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Features and Benefits: Features and Benefits:
Features and Benefits:
> Weight Reduction
Fusing lightweight aluminum and titanium with an explosive-bonding transition
allows us to integrate more robust and reliable feedthrus and connectors into a lighter
weight package.
> Maximizing Thermal Conductivity
We use high-efficient thermal transfer technology in our integrated electronic
packaging. One example of this is our titanium composite housings.
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Features and Benefits contd: Features and Benefits cont
Features and Benefits cont

d:
d:
> Hermetic Seals
Kryoflex

, a proprietary polycrystalline ceramic sealing technology, is used to

produce extremely rugged and reliable hermetically sealed feedthrus, connectors, and
integrated electronic packages.
> Precision Laser Welding
We laser weld our feedthrus and connectors into integrated packages for higher
integrity, reliability, and rework-ability than conventional soldered packages.
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Technologies: Bonded Metals Technologies:
Technologies:
Bonded Metals
Bonded Metals
Whether metal-to-ceramic, metal-to-composite, or metal-to-metal is determined the best solution,
SOURIAU PA&E's innovative material bonding capabilities have helped customers to achieve
the "impossible" for more than 30 years. Our numerous "explosive" technologies such as
Explosive Bonding can join otherwise incompatible materials without compromising other
critical elements of the design.
Explosive Bonding Process Explosive Bonding Process
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Technologies: Bonded Metals contd Technologies:
Technologies:
Bonded Metals
Bonded Metals
cont
cont

d
d
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Technologies: Precision Machining Technologies:
Technologies:
Precision Machining
Precision Machining
We are a worldwide producer of machined and fabricated components, electronic
packaging and assemblies for airframe manufacturers, aircraft/ground turbine
engines, defense and space programs, medical and communications industries. Our
precision machining operations produce critical flight hardware from a variety of
materials including aluminum, titanium and iron-nickel alloys.
Aluminum
Titanium
Iron/Nickel Alloys (Stainless Steel, Kovar, Alloy 42, etc.)
Inconel (X-750, 725, 625, etc.)
Other exotics
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Technologies: Truly Hermetic Sealing Technologies:
Technologies:
Truly Hermetic Sealing
Truly Hermetic Sealing
> Ceramic Seals
Kryoflex

Polycrystalline Ceramic a multiple-phase derivative of ceramic

oxide crystalline silicates is a proprietary, patented substance developed as a
direct replacement for conventional compression glass and metallized alumina
ceramics.
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Technologies: Hermetic Sealing contd Technologies:
Technologies:
Hermetic Sealing
Hermetic Sealing
cont
cont

d
d
> Glass Seals
As an alternative to Kryoflex

, we can provide glass-to-metal seals to reduce

the cost of manufacturing, or when glass performance is required for the specific
application.
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Technologies: Brazing/Soldering Technologies:
Technologies:
Brazing/Soldering
Brazing/Soldering
Our experienced staff of material scientists and process engineers can meet the
highest demands for quality through finite control of these critical brazing
processes. Our in-house vacuum brazing capabilities allow us to provide our
customers with advanced metal-to-ceramic, metal-to-composite and metal-to-metal
bonding solutions for use in fabricated components, electronic packaging and
assemblies.
> Metal-to-Ceramic Bonding
Titanium-to-Zirconia
Invar-to-AIN
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Technologies: Brazing/Soldering contd Technologies:
Technologies:
Brazing/Soldering
Brazing/Soldering
cont
cont

d
d
> Metal-to-Composite Bonding
Titanium-to-CuMo
High Thermal Conductivity
Low Density
Low CTE
Connectors Install via LBW
Better Strength-to-Weight Ratio Than
Aluminum
> Metal-to-Metal Bonding
Stainless-to-Stainless
Inconel-to-Stainless
Cu/SS-to-Cu/Ti
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Technologies: Plating & Metal Finishing Technologies:
Technologies:
Plating & Metal Finishing
Plating & Metal Finishing
SOURIAU PA&E has over 20 years of experience in metal surface finishing. We are experts at
plating a variety of metals including aluminum, titanium, iron/nickel alloys, copper and
even our explosive bonded bi-metallic transition materials. We have a staff of certified
chemical and process engineers, which allow us to plate your parts in-house where we
can maintain finite control over these critical finishing processes.
Electrolytic Gold - ASTM-B488 and MIL-G-45204
Electrolytic Nickel - QQ-N-290 and ASTM-B733
Electrolytic Tin-Lead - MIL-T-10727
Electrolytic Copper - MIL-C-14550
Electroless Nickel - MIL-C-26074
Chromate Conversion - MIL-C-5541
Anodizing
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Technologies: Laser Welding Technologies:
Technologies:
Laser Welding
Laser Welding
> SOURIAU PA&E utilizes the latest state-of-the-art Lasag laser welding systems to
permanently join materials using the radiation from a focused, energy dense, beam
of infrared light. This non-contact welding process minimizes thermal and
mechanical stresses, along with providing an extremely small heat affected zone,
ensuring your component or electronic packaging sees the least hostile welding
environment possible.
In In- -process Feedthru with process Feedthru with
IR reflection IR reflection
Laser Weld Laser Weld Workcenter Workcenter
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Technologies: Laser Welding contd Technologies:
Technologies:
Laser Welding
Laser Welding
cont
cont

d
d
> Benefits of Laser Welding
Non-Contact Welding Process
Extremely Small Heat Affected Zone
Precision Controlled
High Throughput
Laser Weld Material Compatibility Chart
Standard Weld Combinations Standard Weld Combinations
Other Material Combinations may be available Other Material Combinations may be available
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Conformance Testing Conformance Testing
Conformance Testing
> Electrical Testing - per MIL-STD-202, Method, 301 and 302
> Solderability Testing - per MIL-STD-883, Method 2003
> Thermal Cycle Testing - per MIL-STD-883, Method 1010
> Thermal Shock Testing - per MIL-STD-883, Method 1011
> X-Ray Fluorescence Testing - per ASTM-B568
> Metallurgical Testing
> Push-Out Strength Testing
> Vibration Testing
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Product Detail Truly Hermetic Connectors Product Detail
Product Detail

Truly Hermetic Connectors

Truly Hermetic Connectors
> Conforms with MIL-DTL-38999
> Up To 60% Lighter than Stainless Steel
> Light-Weight Aluminum Connectors
> Kryoflex

Ceramic-to-Metal Seals
> Copper Alloy Pins (Improved Conductivity)
> Laser Weldable Configurations are Available
> Ultra-Reliability in the Harshest Environments
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Product Detail MicroComp

Connector Product Detail

Product Detail

MicroComp
MicroComp

Connector
Connector
> Kryoflex

Ceramic-to-Metal Seals
> Copper Alloy Pins (Improved Conductivity)
> Laser Weldable Configurations are Available
> Ultra-Reliability in the Harshest Environments
> RoHS Compliant
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Product Detail Hermetic ELIO

Fiber Connector Product Detail

Product Detail

Hermetic ELIO
Hermetic ELIO

Fiber Connector
Fiber Connector
> Conforms with MIL-DTL-38999, Series III
> Kryoflex

Ceramic-to-Metal Seals
> Laser Weldable to Aluminum, Titanium &
Iron/Nickel Alloys
> Ultra-Reliability in the Harshest Environments
> RoHS Compliant
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Applications: Defense Applications:
Applications:
Defense
Defense
From military satellites and self-guided missiles with infrared seeker
systems to the most advanced electronics for state-of-the-art
combat aircraft and sophisticated laser-guided systems, the U.S.
government counts on SOURIAU PA&E to provide interconnect
systems and hermetic sealing solutions that perform flawlessly
through the most extreme environments.
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Applications: Space Applications:
Applications:
Space
Space
SOURIAU PA&E is a trusted solution provider for space applications in
which weight, thermal management, and hermetic sealing are
ongoing technical challenges. Our hermetic connectors, EMI filters,
and turnkey micro-electronic packages are at work deep in space -
on communication satellites, in the Space Shuttle, and on the
International Space Station.
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Applications: Medical Applications:
Applications:
Medical
Medical
SOURIAU PA&E's proprietary materials and components enables their
use in medical implants such as cochlear implants, pacemakers,
and other cardiac-function devices.
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Applications: Commercial Applications:
Applications:
Commercial
Commercial
SOURIAU PA&E has extensive experience and capabilities in a wide
range of commercial applications, including energy, aviation, and
telecommunications. We produce extremely rugged and reliable
hermetic connectors, housings, and turnkey micro-electronic
packages for global commercial markets.
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Contact SOURIAU PA&E Contact SOURIAU PA&E
Contact SOURIAU PA&E
Via phone: 509-664-8000
Via e-mail: sales@pacaero.com
Via fax: 509-663-5039
Via the web: http://www.pacaero.com