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STANDARD
TECHNICAL SPECIFCATION
FOR
L T CONSUMERS
Prepared By
TASK FORCE ON STANDARD SPECIFICATIONS
FOR APDRP PROJECTS
CONSTITUTED UNDER IEEMA FORUM
BY
MINISTRY OF POWER, GOVT. OF INDIA
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 1 of 20
TABLE OF CONTENTS
1.0 APPLICATION........................................................................................................................................3
2.0 STANDARDS TO WHICH METERS SHALL COMPLY.....................................................................3
3.0 LOCATION.............................................................................................................................................3
4.0 GENERAL TECHNICAL REQUIREMENTS........................................................................................3
4.1 TYPE...................................................................................................................................................3
4.2 SYSTEM FREQUENCY.....................................................................................................................3
4.3 ACCURACY CLASS..........................................................................................................................3
4.4 REFERENCE SECONDARY VOLTAGE..........................................................................................3
4.5 Voltage Variation..................................................................................................................................4
4.6 CURRENT RANGES..........................................................................................................................4
4.7 POWER FACTOR RANGE................................................................................................................4
4.8.1 DESIGN............................................................................................................................................4
4.8.2 MANUFACTURING PROCESS, ASSEMBLY AND TESTING....................................................5
4.9 DISPLAYS...........................................................................................................................................5
4.9.1 Meter reading during power failure conditions............................................................................6
4.10 Performance under Influence Quantities...........................................................................................6
4.11 ADDITIONAL TECHNICAL FEATURES.......................................................................................6
4.11.1 OUTPUT DEVICE.....................................................................................................................6
4.11.2 CUMULATIVE ENERGY REGISTER.....................................................................................6
4.12 TEMPERATURE CONDITIONS.....................................................................................................6
4.14 QUANTITIES TO BE MEASURED & DISPLAYED.....................................................................7
4.15 TIME OF DAY (TOD) REGISTERS................................................................................................7
4.16 DEMAND INTEGRATION PERIOD for MDI..............................................................................7
4.17 LOAD SURVEY CAPABILITY AND TREND PLOT.....................................................................7
4.18 INDICATIONS..................................................................................................................................8
4.19 COMMUNICATION FACILITIES & STANDARDS......................................................................8
4.20 TAMPER & FRAUD Compliance, Monitoring and Recording.....................................................8
5.0 TYPE TESTS.........................................................................................................................................10
5.0.1 For Basic Energy Meter..................................................................................................................10
5.0.2 For Data Transfer and Communication capability..........................................................................10
6.0 ACCEPTANCE & ROUTINE TESTS..................................................................................................10
7.0 QUALIFYING REQUIREMENTS.......................................................................................................11
8.0 QUALITY ASSURANCE.................................................................................................................11
9.0 GUARANTEE.......................................................................................................................................12
10.0 FIXING, CONNECTION AND SAFETY EARTHING ARRANGEMENT......................................12
11.0 METER BOX & SEALING ARRANGEMENT.................................................................................12
Annexure...................................................................................................................................................13
Application Guide for users of this specification (Annexure I):.....................................................13
Indicative outline quality assurance plan for static energy meter
Annexure -II........................14
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 2 of 20
3.0 LOCATION
Mostly indoor;
When outdoor then in a sheet steel or Polycarbonate
enclosure having IP53 degree of protection and sealing
arrangement.
Stand alone condition: Energy meters shall have a degree of
protection of at least IP 51.
4.0 GENERAL TECHNICAL REQUIREMENTS
4.1 TYPE
FULLY ELECTRONIC WITH NO MOVING PARTS,
ACTIVE ENERGY REGISTERING, kW DEMAND
RECORDING AND HAVING DATA STORAGE IN
DIGITAL FORM.
4.2 SYSTEM FREQUENCY
50 Hz +/- 5%
4.3 ACCURACY CLASS
1.0
4.4 REFERENCE SECONDARY
415 Volts, Phase to Phase.
VOLTAGE
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 3 of 20
As per IS 13779
For domestic/ Non-domestic Consumers in Urban, Semi
Urban and Rural Areas with
Max. connected Load of
Max. connected Load between
14 kW
12 to 21 kW
10-60 Amps
20-100 Amps
TYPE IDENTIFICATION
TYPE-I
TYPE-II
10
20
60
100
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 4 of 20
4.8.2 MANUFACTURING
PROCESS, ASSEMBLY AND
TESTING
4.9 DISPLAYS
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 5 of 20
i)
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 6 of 20
4.14 QUANTITIES TO BE
MEASURED & DISPLAYED
Maximum drift shall not exceed +/- 300 Seconds per year,
when powered by internal Battery or supply. Time & date
setting and synchronizing shall only be possible through
optical port by Common Meter Reading Instrument (CMRI)
or Meter testing work bench and this shall need password
enabling.
Active Energy, Reactive/Apparent Energy (when specified),
Instantaneous kW, MD in kW, PF, time & date, Tamper
count; Meter ID, Description of item on display(Legend).
In addition, present status of abnormality shall also be
possible to be displayed.
kWh and MD in KW billing history (backups) for last six
months will be available thru communication port.
6 different TOD energy registers are required.
Time block settings shall be advised to the supplier at least 4
weeks before commencing delivery.
Change of time blocks for TOD metering shall be with
password enabling from CMRI or from base computer.
i) Energy Meter shall continuously monitor and calculate the
average maximum kW demand for each demand interval
time of 30 minutes and maximum of these in a calendar
month shall be stored along with date and time when it
occurred.
ii) The maximum kW demand of past six months, for each
month, shall be stored in the memory with date and time.
iii) It shall be possible to retrieve this data through optical
communication port thro CMRI.
iv) There shall be no resetting button for MDI data and
resetting shall be possible, on request, via CMRI connection
with password enabled access only.
v) 30 years calendar shall be programmed by manufacturer.
Energy Meter shall be capable of storing in its Non-Volatile
memory register, parameters as listed below for load demand
survey for a minimum period of previous 60 days:
1. kVA or kW demand- 30 minutes DIP;
2. Power factor
3. System Average Voltage
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 7 of 20
4.18 INDICATIONS
4.19 COMMUNICATION
FACILITIES & STANDARDS
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 8 of 20
iv)
v)
vi)
vii)
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 9 of 20
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 10 of 20
7.0 QUALIFYING
REQUIREMENTS
[Note: Utilities may like to add or
modify this QR based on the quantum
under tendering and incorporate
clauses based on the production
capacity and capability needs.]
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 11 of 20
iv)
v)
vi)
vii)
viii)
9.0 GUARANTEE
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 12 of 20
Annexure
Application Guide for users of this specification (Annexure I):
1. The specification does not contain constructional details and methods of sealing of the meter box
and the terminal sizes required for the Purchasers incomer cables. These may be added suitably
as per the requirements of individual users. Quantities of meters required with / without meter
boxes ( Ref. Clause 3.0 of the specification) needs to be specified in the Bill of Quantities in the
NIT specifications.
2. The NIT specification shall suitably incorporate the appropriate Qualifying Requirements as per
Clause 7 of the specification considering the quantity of meters intended to be procured.
3. The NIT specifications shall also stipulate the specific name plate markings required by the
Purchaser.
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 13 of 20
Bought Out
Material
Characteristic
Classification
Type of Check
1.
Steel for
fabrication
(CRCA)
1. Dimensions
2. Surface finish
& check for
waviness
3. T.S./ Bending
Test
4. Chemical
Analysis
Dimensions
Surface finish
Treading
Major
Major
Measurement
Visual
Major
Mechanical Test
Major
Mechanical Test
Major
Major
Major
Measurement
Visual
Mech
DFT
Adhesion
Corrosion
resistance
Critical
Critical
Critical
Mech
Mech
Chemical
Major
MVR300C, 1.2
Kg
Sp. Gravity
Melt. Flow Index
Tensile strength
Izod impact
strength notched
Heat deflection
temp
Sp. Gravity
Melting Point
Tensile Strength
Flex Strength
Azod impact
strength notched
Major
Major
Major
Major
ASTMD792
ASTMD1238
ASTMD638
ASTMD256
Major
ASTMD648
Major
Major
Major
Major
Major
ASTMD792
ASTMD3418
ASTMD638
ASTMD790
ASTMD256
2.
3.
4.
MS Case
Bottom & Top
( IF
APPLICABLE)
Painting
Moulding
Powder top
Polycarbonate
Moulding
Powder bottom
polycarbonate
glass filled
Moulding
powder
terminal blockPBT
Quantum
Reference
Document
Annexure -II
Acceptance
Norm
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 14 of 20
Format of
Check Record
Remarks
5.
Moulded Case
Bottom & Top
6.
Front Panel
PCB
PCB
manufacturing
8
9
10
IC
Capacitors
Resistor
Heat deflection
temp
Flammability
Dimensions
Surface Finish
Flammability
Flammability
Major
ASTMD648
Major
Major
Major
Critical
Major
Transparency of
top
Dimensions
Surface finish
Screen Printing
Dimensions
Solderability
Major
UL-94
Measurement
Visual
Glow wire test
Resistance to
heat & fire
UV ray test
Solder mask
adhesion
Warpage
Legend print
process control
and bare board
testing
Approved Code
Capacitance Value
Make/Origin
Type
Solderability
Tan delta
Marking
Resistance Value
Make/Origin
Power Dissipation
Type
Visual
Solderability
Major
Measurement
Visual
Visual
Measurement
Soldering
quality
Masking quality
Minor
Major
Major
Visual
Visual
Plant standards
Major
Major
Visual
Elect.
Major
Major
Major
Major
Major
Visual
Viusal
Elect
Visual
Elecct
Major
Major
Major
Major
Elect
Visual
Color Coding
Visual
Major
Major
Major
Major
Major
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 15 of 20
11
12
MOV
Transistor
Functional
Make/Origin
Marking
Solderability
Make/Origin
Major
Elect
Major
Major
Visual
Visual
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 16 of 20
13
14
15
Diodes
LED
Crystal
16
COMPONENT
/ PCB BURN
IN TEST
17
CT
18
Hardware
19
Terminals
Transistor
Characteristics
Marking
Solderability
Make/Origin
Diode
Characteristics
Reverse Leakage
Current
Marking
Solderability
Make/Origin
Functional
Surface Finish
Solderability
Make/Origin
Frequency
Marking
Solderability
Temp deg C
Duration
Critical
Elect
Major
Major
Visual
Visual
Critical
Elect
Major
Elect
Major
Major
Visual
Visual
Major
Major
Major
Elect
Visual
Visual
Critical
Major
Major
Major
Elect
Visual
Visual
Elect
Shield Dimension
Make/Origin
Ratio Phase Angle
Inductance Value
DC resistance
Secondary Wire
Length
Solderability
Wire Twisting
Pin Pitch Dim
Shield Dimensions
Dimensions
Surface Finish
Threading
Dimensions
Major
Measurement
Critical
Major
major
Major
Elect
Elect
Elect
Measurement
Major
Minor
Major
Minor
Major
Major
Major
Major
Visual
Visual
Measurement
Measurement
Measurement
Visual
Mech
Measurement
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 17 of 20
20
21
Terminal
Block
Terminal Cover
22.
PVC Wire
23.
Lugs
24
25
Silicon Sleeve
Final
Inspection
Surface Finish
Treading
Dimensions
Surface Finish
Dimension
Surface Finish
Make/Origin
No. of strands
Strands Dia
Solderability
HV Test
Colour
Insulation
Thickness
Dimensions
Surface Finish
Dimensions
Marking
AC HV Test
4KV/2KV 1mim
(terminal body)
Bet Ckt 2KV for 1
Min
IR Test 500V DC
Accuracy Test
Test of Starting
Condition
Test of No Load
Condition
Test of Meter
Constant
Test of
Repeatability of
Error
Test of Power
consumption
Mech Endurance
Major
Major
Major
Major
Major
Major
Visual
Mech
Measurement
Visual
Measurement
Visual
Critical
Major
Major
Major
Major
Major
Visual
Measurement
Visual
Elect
Visual
Measurement
Major
Major
Major
Major
Major
Measurement
Visual
Measurement
Visual
Elect
Major
Elect
Major
Crirtical
Major
Elect
Elect
Elect
Major
Elect
Major
Elect
Major
Elect
Major
Elect
Major
Mech
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 18 of 20
26
Packaging
material
Climatic Influence
Surge Immunity
Test
Electrostatic
Discharge
Elect Fast Trasient
Dimensions
Major
Major
Mech
Elect
Major
Elect
Major
Critical
Elect
Measurement
Paper Grammage
No. of Ply
No. of Staple
Bursting Strangth
Critical
Critical
Major
Major
Measurement
Counting
Counting
Mech
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Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 19 of 20
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Technical specification for 3 Phase 4 Wire Static Energy Meters
January 2004
(LCD ) for application in Distribution System
Page 20 of 20