Sunteți pe pagina 1din 20

APDRP PROJECTS

STANDARD
TECHNICAL SPECIFCATION
FOR

THREE PHASE STATIC ENERGY METERS


(WITH LIQUID CRYSTAL DISPLAY & OPTICAL PORT)
FOR

L T CONSUMERS

Prepared By
TASK FORCE ON STANDARD SPECIFICATIONS
FOR APDRP PROJECTS
CONSTITUTED UNDER IEEMA FORUM
BY
MINISTRY OF POWER, GOVT. OF INDIA

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 1 of 20

TABLE OF CONTENTS
1.0 APPLICATION........................................................................................................................................3
2.0 STANDARDS TO WHICH METERS SHALL COMPLY.....................................................................3
3.0 LOCATION.............................................................................................................................................3
4.0 GENERAL TECHNICAL REQUIREMENTS........................................................................................3
4.1 TYPE...................................................................................................................................................3
4.2 SYSTEM FREQUENCY.....................................................................................................................3
4.3 ACCURACY CLASS..........................................................................................................................3
4.4 REFERENCE SECONDARY VOLTAGE..........................................................................................3
4.5 Voltage Variation..................................................................................................................................4
4.6 CURRENT RANGES..........................................................................................................................4
4.7 POWER FACTOR RANGE................................................................................................................4
4.8.1 DESIGN............................................................................................................................................4
4.8.2 MANUFACTURING PROCESS, ASSEMBLY AND TESTING....................................................5
4.9 DISPLAYS...........................................................................................................................................5
4.9.1 Meter reading during power failure conditions............................................................................6
4.10 Performance under Influence Quantities...........................................................................................6
4.11 ADDITIONAL TECHNICAL FEATURES.......................................................................................6
4.11.1 OUTPUT DEVICE.....................................................................................................................6
4.11.2 CUMULATIVE ENERGY REGISTER.....................................................................................6
4.12 TEMPERATURE CONDITIONS.....................................................................................................6
4.14 QUANTITIES TO BE MEASURED & DISPLAYED.....................................................................7
4.15 TIME OF DAY (TOD) REGISTERS................................................................................................7
4.16 DEMAND INTEGRATION PERIOD for MDI..............................................................................7
4.17 LOAD SURVEY CAPABILITY AND TREND PLOT.....................................................................7
4.18 INDICATIONS..................................................................................................................................8
4.19 COMMUNICATION FACILITIES & STANDARDS......................................................................8
4.20 TAMPER & FRAUD Compliance, Monitoring and Recording.....................................................8
5.0 TYPE TESTS.........................................................................................................................................10
5.0.1 For Basic Energy Meter..................................................................................................................10
5.0.2 For Data Transfer and Communication capability..........................................................................10
6.0 ACCEPTANCE & ROUTINE TESTS..................................................................................................10
7.0 QUALIFYING REQUIREMENTS.......................................................................................................11
8.0 QUALITY ASSURANCE.................................................................................................................11
9.0 GUARANTEE.......................................................................................................................................12
10.0 FIXING, CONNECTION AND SAFETY EARTHING ARRANGEMENT......................................12
11.0 METER BOX & SEALING ARRANGEMENT.................................................................................12
Annexure...................................................................................................................................................13
Application Guide for users of this specification (Annexure I):.....................................................13
Indicative outline quality assurance plan for static energy meter
Annexure -II........................14

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 2 of 20

TECHNICAL SPECIFICATION FOR 3 PHASE 4 WIRE STATIC WATT-HOUR METER


FOR L T CUSTOMERS
1.0 APPLICATION

2.0 STANDARDS TO WHICH


METERS SHALL COMPLY

Three Phase Four wire STATIC WHOLE CURRENT


Meter for measuring alternating current electrical active
energy in balanced and unbalanced loads - For domestic CUSTOMERS in urban, semi urban and rural
areas;
- Also, for small COMMERCIAL ESTABLISHMENT with
max. Load of 100 Amps.
IS-13779/1999 (Specification for AC Static Watt Hour
meters, class 1 and 2);
IEC 61036 (Latest version);
IEC 61000-4-5 for Electro Magnetic Compatibility-Testing
and Measurement techniques, Surge immunity test
ANSI/IPC-A- 610 Workmanship standard for Acceptability
of Electronic Assemblies (A standard developed by Institute
for Interconnecting and packaging Circuits);
The equipment meeting the requirements of other
authoritative standards, which ensure equal or better quality
than the standard mentioned above, also shall be
considered; In case of conflict the order of precedence shall
be (1) IS (2) IEC (4) Other relevant Standards. In case of
any difference between provisions of these standards and
provision of this specification, provisions contained in this
specification shall prevail.

3.0 LOCATION

Mostly indoor;
When outdoor then in a sheet steel or Polycarbonate
enclosure having IP53 degree of protection and sealing
arrangement.
Stand alone condition: Energy meters shall have a degree of
protection of at least IP 51.
4.0 GENERAL TECHNICAL REQUIREMENTS
4.1 TYPE
FULLY ELECTRONIC WITH NO MOVING PARTS,
ACTIVE ENERGY REGISTERING, kW DEMAND
RECORDING AND HAVING DATA STORAGE IN
DIGITAL FORM.
4.2 SYSTEM FREQUENCY
50 Hz +/- 5%
4.3 ACCURACY CLASS
1.0
4.4 REFERENCE SECONDARY
415 Volts, Phase to Phase.
VOLTAGE

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 3 of 20

4.5 Voltage Variation


APPLICATION

4.6 CURRENT RANGES

As per IS 13779
For domestic/ Non-domestic Consumers in Urban, Semi
Urban and Rural Areas with
Max. connected Load of
Max. connected Load between
14 kW
12 to 21 kW
10-60 Amps
20-100 Amps

TYPE IDENTIFICATION

TYPE-I

TYPE-II

Basic Current in Amps. (Ib)

10

20

60

100

Maximum Continuous Current in


Amps. ( Imax.)
4.7 POWER FACTOR RANGE
4.8.1 DESIGN

0.0 Lag-UNITY-0.0 Lead


Meter shall be designed with application specific integrated
circuit (asic) or micro controller; shall have no moving part;
electronic components shall be assembled on printed circuit
board using surface mounting technology; factory calibration
using high accuracy (0.2 class) or better software based test
bench.
Assembly of electronic components shall be as per
ANSI/IPC-A-610 standard.
Internal power supply circuit shall be designed using highly
reliable component. Critical components such as metering
ICs (ASIC), Microcontroller etc. shall be STACK and IECQ
approved.
Current Transformer shall be used for Phase and Neutral
circuit to achieve isolation against external interference
/electrical spikes.

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 4 of 20

4.8.2 MANUFACTURING
PROCESS, ASSEMBLY AND
TESTING

Meters shall be manufactured using latest and state of the


art technology and methods prevalent in electronics
industry.
All inward flow of major components and sub assembly
parts (CT, PT, LCDs, LEDs , power circuit electronic
components etc.) shall have batch and source identification.
Multilayer Printed Circuit Board (PCB) assembly with
plated through Holes (PTH) using surface mounted
component shall have adequate track clearance for power
circuits. Surface mounted Technology (SMT) component
shall be assembled using automatic pick-and-place
machines with in-process, 7 stage heating oven, for
stabilized setting of the components on PCB.
For soldered PCBs, cleaning and washing of cards, after
wave soldering process is to be carried out as a standard
practice.
Assembly line of the manufacturing system shall have
provision for testing of sub-assembled cards.
Manual placing of components and soldering, to be
minimized to items, which cannot be handled by automatic
machine.
Handling of PCB with ICs/C-MOS components, to be
restricted to bare minimum and precautions to prevent ESD
failure to be provided.
Complete assembled and soldered PCB should under go
functional testing using computerized Automatic Test
Equipment. Test points should be provided to check the
performance of each block/stage of the meter circuitry.
Fully assembled and finished meter shall under go burn-in
test process for 24 Hours at 55 degree Celsius (Max.
temperature to not exceed 60 degree Celsius) under base
current(Ib) load condition.
Testing at intermediate and final stage to be carried out with
testing instruments, duly calibrated with reference standard,
with traceability of source and date.

4.9 DISPLAYS

LCD shall be suitable for temperature withstand of 700 C.


6 digit backlit LCD Display of minimum 8mm height and
provided with a Push Button for auto scrolling with a
persistence time of 10 seconds for each parameter. Sequence
of display shall be as desired by Purchaser at the time of
order. At the end of the scrolling cycle, the display will
switch back to the KWH value.

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 5 of 20

4.9.1 Meter reading during power


failure conditions
Application note: The utility using
this standard specification is advised
to retain only one of the options at
(a) OR (b) and thus standardize the
manner in which meters in his system
are read during power fail condition.
The utility may specify meters
required without any facility to read
during mains power failure in the
BOQ .

Facility for reading the meter in case of absence of mains


power supply shall be provided. This facility shall be by
powering from a separate internal battery or by an external
power supply connected to the meter during the meter
reading operation.
a) Internal Battery: The internal battery wherever provided
shall be of long life of not less than eight years and shall be
kept trickle charged from the mains supply source under
normal conditions. The battery shall not damage the meter
even during prolonged idle storage of the meter.
b) External power supply: The meter could alternately be
powered from an external power source through inductive
coupling arrangement or any other suitable arrangement with
electrical isolation. Provision shall be made for preventing
damage to the meter due to inadvertent application of
external high voltage. The coupling arrangement shall be
quick locking self-holding type and shall be located in the
front of the meter. The physical and electrical parameters of
this external power supply shall be to the required standard
arrangement of the Purchaser to facilitate use of identical
power supplies for reading meters of various makes in
Purchaser system

4.10 Performance under Influence


Quantities

Accuracy for measurement & display of energy shall


conform to IS-13779 (1999).

4.11 ADDITIONAL TECHNICAL


FEATURES

i)

4.11.1 OUTPUT DEVICE


ii)
iii)
iv)

4.11.2 CUMULATIVE ENERGY


REGISTER
4.12 TEMPERATURE
CONDITIONS

Energy Meter shall have test output, accessible


from the front, and be capable of being monitored
with suitable testing equipment while in
operation at site.
Operation indicator must be visible from the
front.
Test output device shall be provided in the form
of LED/LCD.
Resolution of the test output device shall be
sufficient to enable the starting current test in less
than 10 minutes. Name plate shall indicate the
impulse/ Unit in appropriate resolution.

Meter should have provision for automatic recording of


cumulative kWh & MD KW at say 24.00 hours on the last
day of the month for each of the past six calendar months
and same to be stored in the register/memory.
As per IS 13779 except that the meters shall be suitable for
satisfactory operation inside the enclosure with ambient
temperature as above outside the enclosure. The enclosure is
subjected to direct solar radiation in service and components
shall be selected considering this aspect also.

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 6 of 20

4.13 REAL TIME INTERNAL


CLOCK OF ENERGY METER

4.14 QUANTITIES TO BE
MEASURED & DISPLAYED

4.15 TIME OF DAY (TOD)


REGISTERS

4.16 DEMAND INTEGRATION


PERIOD for MDI

4.17 LOAD SURVEY CAPABILITY


AND TREND PLOT

Maximum drift shall not exceed +/- 300 Seconds per year,
when powered by internal Battery or supply. Time & date
setting and synchronizing shall only be possible through
optical port by Common Meter Reading Instrument (CMRI)
or Meter testing work bench and this shall need password
enabling.
Active Energy, Reactive/Apparent Energy (when specified),
Instantaneous kW, MD in kW, PF, time & date, Tamper
count; Meter ID, Description of item on display(Legend).
In addition, present status of abnormality shall also be
possible to be displayed.
kWh and MD in KW billing history (backups) for last six
months will be available thru communication port.
6 different TOD energy registers are required.
Time block settings shall be advised to the supplier at least 4
weeks before commencing delivery.
Change of time blocks for TOD metering shall be with
password enabling from CMRI or from base computer.
i) Energy Meter shall continuously monitor and calculate the
average maximum kW demand for each demand interval
time of 30 minutes and maximum of these in a calendar
month shall be stored along with date and time when it
occurred.
ii) The maximum kW demand of past six months, for each
month, shall be stored in the memory with date and time.
iii) It shall be possible to retrieve this data through optical
communication port thro CMRI.
iv) There shall be no resetting button for MDI data and
resetting shall be possible, on request, via CMRI connection
with password enabled access only.
v) 30 years calendar shall be programmed by manufacturer.
Energy Meter shall be capable of storing in its Non-Volatile
memory register, parameters as listed below for load demand
survey for a minimum period of previous 60 days:
1. kVA or kW demand- 30 minutes DIP;
2. Power factor
3. System Average Voltage

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 7 of 20

4.18 INDICATIONS

4.19 COMMUNICATION
FACILITIES & STANDARDS

4.20 TAMPER & FRAUD


Compliance, Monitoring and
Recording

Energy Meter shall have test output, accessible from the


front, and be capable of being monitored with suitable
testing equipment while in operation at site.
Resolution of the test output device shall be sufficient to
enable the starting current test in less than 10 minutes.
Nameplate shall indicate the impulse/ Unit in appropriate
resolution.
Data architecture and communication protocols shall enable
easy multi-vendor exchange of data without usage of any
converting/translating equipment. For this, the data structure
adopted within the energy meter shall be on an
internationally acceptable method. The data structure /coding
details shall be furnished to the Purchaser. All necessary
software required for down loading the information to a user
friendly window based CMRI shall be furnished in required
number of copies without any additional cost to the
Purchaser.
Local communication port
The energy meter shall have a galvanically isolated optical
communication port in front of the meter for data transfer to
or from a hand held data Collection Device or CMRI
(Common Meter Reading Instrument conforming to CBIP
technical report-111) with proper security and without error.
Data shall be provided for meter identity, meter diagnostics
and event diagnostics.
Meters shall at least be immune to tampers elaborated in IS
14697, ANNEX G-10.
All types of tampers for which meter is made immune, shall
be listed by the bidder. These tampers records need not be
recorded or stored in the meter memory. Further, compliance
to these tamper conditions to be demonstrated by the bidder
during acceptance test by successful bidder.
These shall also include:
i)
Phase Sequence Reversal: Meter should work
accurately irrespective of phase Sequence of
supply.
ii)
Bypassing of Current Coil: Meter must have
capability to record bypassing (shunting) of
current coil(s) of one or any two phases with
date, time and duration with normalisation time.
Meter should not record tamper if load currents
are unbalanced within specified limits of system.
iii)
Current reversal in current coil: The meter shall
register energy consumption correctly in forward
direction irrespective of the direction of current in
the current coil/Coils with date and time of first
occurrence and last restoration along with total
number of such occurrences for all phases during

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 8 of 20

iv)

v)
vi)

vii)

the above period/


Missing potential: Meter shall be capable of
detecting and recording occurrences of missing
potential (One phase or two phase) and its
restoration which can happen due to
intentional/accidental disconnection of potential
leads with date and time along with total number
of such occurrences for all phases during the
above period. This recording of tampering shall
not be done when there is no current (or below
threshold current) in that phase.
Missing Neutral: Meter shall continue to record
accurately as per prevailing electrical conditions,
even if the neutral of supply gets disconnected.
D C immunity: Meter should not saturate on
passing direct current (D.C.) which can cause
meter either to stop recording or record in
accurately.
For the tampers using DC magnetic field, the
strength and type of magnets shall be as per
CBIP-88 recommendations.

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 9 of 20

5.0 TYPE TESTS


5.0.1 For Basic Energy Meter

i) The meter offered should have successfully passed all type


tests described in the IS 13779 and IEC 61000-4, 5 & 6.
Type test certificate shall be submitted along with the offer
and the same shall not be more than 36 months old at the
time of submission of the bid. Make & type of major
components used in the type-tested meter shall be indicated
in the type test certificates.
ii) Further purchaser shall reserve the right to pick up energy
meters at random from the lots offered and get the meter
tested at third party lab i.e. CPRI Bangalore / agencies listed
at Appendix-C of CBIP 88 / NPL / CQAL / ERTL / ERDA at
the sole discretion of the purchaser. The supplier has no right
to contest the test results of the third party lab or for
additional test and has to replace / take corrective action at
the cost of the supplier.

5.0.2 For Data Transfer and


Communication capability
6.0 ACCEPTANCE & ROUTINE
TESTS

iii) It shall be the responsibility of the supplier to arrange


such tests and Purchaser shall be informed of the date and
time of conduction of tests well in advance to enable him to
witness such tests. Test charges of the testing authority for
such successful repeat type tests shall be reimbursed at
actual by the Purchaser.
This shall be on mutually agreed tests to be finalised at the
time of Contract Award. The meter could be tested at third
party lab i.e. CPRI Bangalore / NPL / ERTL / ERDA.
i) Criteria for selection for such tests and performance
requirements shall be as per IS 13779.
ii) Additional acceptance shall include Surge withstand
(SWC), Lightning impulse and HF disturbance as per IEC
6100-4&5. For this, one sample meter per order from one of
the offered lot shall be subjected to SWC/other semidestructive tests. Meters after tests shall not be used.
Lightning Impulse test, listed under SWC shall be done for
8 kVp and 300 Joules.
iii) Accuracy tests shall be performed at the beginning and at
the end of the acceptance tests specified

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 10 of 20

7.0 QUALIFYING
REQUIREMENTS
[Note: Utilities may like to add or
modify this QR based on the quantum
under tendering and incorporate
clauses based on the production
capacity and capability needs.]

8.0 QUALITY ASSURANCE

i) Bidder should be a manufacturer;


ii) He should have all the facility in his works for design,
assembly, quality assurance, burn-in test (fully assembled
Energy Meter), testing (all routine and acceptance tests),
automatic calibration of Energy Meter on software based test
bench, qualified team of technical and software engineers;
iii) Energy Meter identical in all respects to those offered
should have successfully passed all type tests as specified in
relevant standards from an internationally recognized testing
authority or NABL accredited laboratories.
iv) At least 1000nos. of 3-phase static energy meters should
have been in successful operation in a power utility for not
less than two years as on date of bid opening.
OR
The average annual turnover of the manufacturer for
Energy meters for the three (3) best financial years out of
last five (5) years, at least should be Rs.**
Lakhs.
(** is 2 x Package Cost x 12/ Work completion schedule in
Months)
v) Notwithstanding anything stated herein under, the
Purchaser reserves the right to assess the capacity and
capability of the bidder to execute the work, should the
circumstances warrant such assessment in the overall interest
of the Purchaser.
Evidence supporting each of the qualifying requirements
listed above shall be furnished with the offer, without which
the offers shall be considered non-responsive and are liable
for rejection.
The manufacturer shall have a comprehensive quality
assurance program at all stages of manufacture for ensuring
products giving reliable, trouble free performance. An
indicative outline Quality Plan has been specified in
Annexure- II. The Bidders shall furnish with their offer a
comprehensive Quality Plan covering all aspects of the
design, procurement, assembly, testing etc for Purchasers
evaluation along with a detailed manufacturing flow
diagram. The QP shall also give details of the quality control
procedures, documentation, certifications available / being
practiced by the Bidder and his major sub-suppliers.
Bidder shall furnish following information along with his
bid:
i)
Organisation structure of the works with details
of QA setup in overall workflow;
ii)
Copy of system manual showing QAP(Quality
Assurance Plan) as actually practiced at works.
iii)
List of raw materials and critical components
(ASIC chip, crystal, transformers, stepper motor,
display register etc.) with their suppliers;

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 11 of 20

iv)
v)

vi)
vii)
viii)

Stage inspection of product before final testing;


Procedure adopted for In-situ testing of PCBs,
after placement of surface mounted component,
for quantitative parametric variation of tolerance
by self or sub-contractor
Testing and calibration facility with manpower
data of bench operators;
Sample copies of test certificate of bought out
components.
Quality plan to be adopted by the successful
bidder shall be reviewed and approved by the
Purchaser during contract award stage.

9.0 GUARANTEE

Equipment (Meter) supplied shall be guaranteed for a period of 60


months from the date of supply. Bidders shall guarantee to repair
or replace the meters and meter boxes (if supplied), which are
found to be defective/ inoperative at the time of installation, or
become inoperative/ defective during guarantee period.
Replacements shall be effected within 1 month of receipt of
defective material.
The bidder shall extend the guarantee of 5 years. However the
back up bank guarantee provided by the bidders shall be valid for
2 years only

10.0 FIXING, CONNECTION AND


SAFETY EARTHING
ARRANGEMENT

Manufacturer shall ensure following technical points:


Meter shall be suitable for mounting on Meter Box as per
specifications of the utility.
Terminals shall be adequately sized with regard to maximum
conductor dimension, commensurate with current rating of
Energy Meter.
Utilities may add their specific sealing requirements and
meter box constructions required. Wherever poly carbonate
cover is specified, it shall conform to IS 11731 (FH1category) besides meeting the test requirement of heat
deflection test as per ISO 75, glow wire test as per the
IS:11000 (part 2/SEC-1) 1984 OR IEC PUB,60695-2-12,
Ball pressure test as per IEC--60695-10-2 and Flammability
Test As per UL 94 or As per IS 11731(Part-2) 1986.

11.0 METER BOX & SEALING


ARRANGEMENT

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 12 of 20

Annexure
Application Guide for users of this specification (Annexure I):
1. The specification does not contain constructional details and methods of sealing of the meter box
and the terminal sizes required for the Purchasers incomer cables. These may be added suitably
as per the requirements of individual users. Quantities of meters required with / without meter
boxes ( Ref. Clause 3.0 of the specification) needs to be specified in the Bill of Quantities in the
NIT specifications.
2. The NIT specification shall suitably incorporate the appropriate Qualifying Requirements as per
Clause 7 of the specification considering the quantity of meters intended to be procured.
3. The NIT specifications shall also stipulate the specific name plate markings required by the
Purchaser.

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 13 of 20

Indicative outline quality assurance plan for static energy meter


Sl.
No.

Bought Out
Material

Characteristic

Classification

Type of Check

1.

Steel for
fabrication
(CRCA)

1. Dimensions
2. Surface finish
& check for
waviness
3. T.S./ Bending
Test
4. Chemical
Analysis
Dimensions
Surface finish
Treading

Major
Major

Measurement
Visual

Major

Mechanical Test

Major

Mechanical Test

Major
Major
Major

Measurement
Visual
Mech

DFT
Adhesion
Corrosion
resistance

Critical
Critical
Critical

Mech
Mech
Chemical

Melt. Flow index

Major

MVR300C, 1.2
Kg

Sp. Gravity
Melt. Flow Index
Tensile strength
Izod impact
strength notched
Heat deflection
temp
Sp. Gravity
Melting Point
Tensile Strength
Flex Strength
Azod impact
strength notched

Major
Major
Major
Major

ASTMD792
ASTMD1238
ASTMD638
ASTMD256

Major

ASTMD648

Major
Major
Major
Major
Major

ASTMD792
ASTMD3418
ASTMD638
ASTMD790
ASTMD256

2.

3.

4.

MS Case
Bottom & Top
( IF
APPLICABLE)
Painting

Moulding
Powder top
Polycarbonate
Moulding
Powder bottom
polycarbonate
glass filled

Moulding
powder
terminal blockPBT

Quantum

Reference
Document

Annexure -II
Acceptance
Norm

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 14 of 20

Format of
Check Record

Remarks

5.

Moulded Case
Bottom & Top

6.

Front Panel

PCB

PCB
manufacturing
8
9

10

IC
Capacitors

Resistor

Heat deflection
temp
Flammability
Dimensions
Surface Finish
Flammability
Flammability

Major

ASTMD648

Major
Major
Major
Critical
Major

Transparency of
top
Dimensions
Surface finish
Screen Printing
Dimensions
Solderability

Major

UL-94
Measurement
Visual
Glow wire test
Resistance to
heat & fire
UV ray test

Solder mask
adhesion
Warpage
Legend print
process control
and bare board
testing
Approved Code
Capacitance Value
Make/Origin
Type
Solderability
Tan delta
Marking
Resistance Value
Make/Origin
Power Dissipation
Type
Visual
Solderability

Major

Measurement
Visual
Visual
Measurement
Soldering
quality
Masking quality

Minor
Major
Major

Visual
Visual
Plant standards

Major
Major

Visual
Elect.

Major
Major
Major
Major
Major

Visual
Viusal
Elect
Visual
Elecct

Major
Major
Major
Major

Elect
Visual
Color Coding
Visual

Major
Major
Major
Major
Major

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 15 of 20

11

12

MOV

Transistor

Functional
Make/Origin
Marking
Solderability
Make/Origin

Major

Elect

Major
Major

Visual
Visual

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 16 of 20

13

14

15

Diodes

LED

Crystal

16

COMPONENT
/ PCB BURN
IN TEST

17

CT

18

Hardware

19

Terminals

Transistor
Characteristics
Marking
Solderability
Make/Origin
Diode
Characteristics
Reverse Leakage
Current
Marking
Solderability
Make/Origin
Functional
Surface Finish
Solderability
Make/Origin
Frequency
Marking
Solderability
Temp deg C
Duration

Critical

Elect

Major
Major

Visual
Visual

Critical

Elect

Major

Elect

Major
Major

Visual
Visual

Major
Major
Major

Elect
Visual
Visual

Critical
Major
Major
Major

Elect
Visual
Visual
Elect

Shield Dimension
Make/Origin
Ratio Phase Angle
Inductance Value
DC resistance
Secondary Wire
Length
Solderability
Wire Twisting
Pin Pitch Dim
Shield Dimensions
Dimensions
Surface Finish
Threading
Dimensions

Major

Measurement

Critical
Major
major
Major

Elect
Elect
Elect
Measurement

Major
Minor
Major
Minor
Major
Major
Major
Major

Visual
Visual
Measurement
Measurement
Measurement
Visual
Mech
Measurement

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 17 of 20

20
21

Terminal
Block
Terminal Cover

22.

PVC Wire

23.

Lugs

24
25

Silicon Sleeve
Final
Inspection

Surface Finish
Treading
Dimensions
Surface Finish
Dimension
Surface Finish
Make/Origin
No. of strands
Strands Dia
Solderability
HV Test
Colour
Insulation
Thickness
Dimensions
Surface Finish
Dimensions
Marking
AC HV Test
4KV/2KV 1mim
(terminal body)
Bet Ckt 2KV for 1
Min
IR Test 500V DC
Accuracy Test
Test of Starting
Condition
Test of No Load
Condition
Test of Meter
Constant
Test of
Repeatability of
Error
Test of Power
consumption
Mech Endurance

Major
Major
Major
Major
Major
Major

Visual
Mech
Measurement
Visual
Measurement
Visual

Critical
Major
Major
Major
Major
Major

Visual
Measurement
Visual
Elect
Visual
Measurement

Major
Major
Major
Major
Major

Measurement
Visual
Measurement
Visual
Elect

Major

Elect

Major
Crirtical
Major

Elect
Elect
Elect

Major

Elect

Major

Elect

Major

Elect

Major

Elect

Major

Mech

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 18 of 20

26

Packaging
material

Climatic Influence
Surge Immunity
Test
Electrostatic
Discharge
Elect Fast Trasient
Dimensions

Major
Major

Mech
Elect

Major

Elect

Major
Critical

Elect
Measurement

Paper Grammage
No. of Ply
No. of Staple
Bursting Strangth

Critical
Critical
Major
Major

Measurement
Counting
Counting
Mech

_________________________________________________________________________________________________________________
Technical specification for 1 Phase static Energy
February04
Meters (LCD with Port) for application in Distribution System R4
Page 19 of 20

_________________________________________________________________________________________________________________
Technical specification for 3 Phase 4 Wire Static Energy Meters
January 2004
(LCD ) for application in Distribution System
Page 20 of 20

S-ar putea să vă placă și