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Project:

Inspection, Assessment and Rehabilitation of Um Qasr Terminal


Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 2 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
REVISION HISTORY

Rev. Date Description of Revision Prepared Verified Approved
01R 20-Aug-2013 Issued for Review (IFR) B. Rawat S. Kulshrestha S. Kulshrestha
02A 08-Sep-2013 Issued for Approval (IFA) M. Raza S. Kulshrestha S. Kulshrestha
03A 19-Sep-2013 Re-Issued for Approval (IFA) M. Raza S. Kulshrestha S. Kulshrestha
04A 30-Sep-2013 Approved for Use (AFU) M. Raza S. Kulshrestha S. Kulshrestha




Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 3 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
TABLE OF CONTENTS
1.0 INTRODUCTION ................................................................................................................................ 5
1.1 DEFINITIONS AND ABBREVIATIONS ..................................................................................... 6
2.0 SCOPE................................................................................................................................................ 6
2.1 EXTENT OF SUPPLY ................................................................................................................ 7
2.2 CONFLICTS ............................................................................................................................... 7
2.3 CHANGES AND ADDITIONS.................................................................................................... 8
2.4 REQUIRED INFORMATION FROM BIDDER ........................................................................... 8
2.5 ASSISTANCE ............................................................................................................................ 8
2.6 TRAINING AND COMPANY PERSONNEL .............................................................................. 8
2.7 SPECIAL TOOLS ...................................................................................................................... 9
2.8 SPARE PARTS .......................................................................................................................... 9
3.0 DESIGN CODE AND APPLICABLE DOCUMENTS ......................................................................... 9
3.1 DESIGN CODE .......................................................................................................................... 9
3.2 SHELL DEP ............................................................................................................................. 10
3.3 CONTRACTORS PROJECT SPECIFICATION, DATA SHEETS AND STD. DRAWINGS .. 10
3.4 GENERAL PROJECT SPECIFICATION ................................................................................. 10
4.0 AMENDMENTS AND ADDITIONAL TECHNICAL REQUIREMENT .............................................. 11
4.1 TECHNICAL REQUIREMENTS .............................................................................................. 11
4.2 MATERIAL ............................................................................................................................... 12
4.3 NOZZLE LOADS ..................................................................................................................... 12
4.4 WELDING ................................................................................................................................ 12
4.5 AREA CLASSIFICATION ........................................................................................................ 12
4.6 INSPECTION LEVEL ............................................................................................................... 12
4.7 INSPECTION AND TESTING DOCUMENTS: ........................................................................ 12
4.8 TRANSPORTATION LOAD .................................................................................................... 12
5.0 QUALITY ASSURANCE REQUIREMENTS .................................................................................... 13
6.0 INSPECTION AND TESTING........................................................................................................... 13
6.1 GENERAL ................................................................................................................................ 13
6.2 DESCRIPTION OF TESTS ...................................................................................................... 13
6.3 ADDITIONAL TEST ................................................................................................................. 13
6.4 REQUIRED TEST AND INSPECTION CERTIFICATES ......................................................... 14
7.0 PACKING AND SHIPMENT ............................................................................................................. 14
8.0 BIDDER DRAWING AND DATA COMMITMENT ............................................................................ 14
9.0 HSE REQUIREMENTS ..................................................................................................................... 14
10.0 LIST OF ATTACHMENTS ................................................................................................................ 15

Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 4 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
APPENDIX 1: TABLE OF COMPLIANCE ................................................................................................. 16
APPENDIX 2 : PDDM BIDDER DRAWING & DATA COMMITMENT (SDDC) ........................................ 18
ATTACHMENTS ........................................................................................................................................ 20



Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 5 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
1.0 INTRODUCTION
The NGL/LPG Plant at Khor al Zubair (KAZ) produces Propane, Butane and Natural Gasoline, and the
Um Qasr (UQ) Storage Terminal (which comprises Iraq Receiving Terminal (IRT) and Iraq Storage
Terminal (IST)) provides facilities for the refrigeration/cooling and storage of these products.
The Marine Terminal at UQ was constructed in the 1980s for the export of Propane, Butane and
Natural Gasoline supplied from the UQ Storage Terminal. However none of these facilities at UQ were
ever commissioned and they have never operated as originally designed. Instead they have been used
to import pressurized LPG and Gasoline to supplement domestic production and meet domestic
demand.
Currently, the Propane and Butane produced at KAZ are being combined in spheres at KAZ and
pumped as pressurized LPG to the Propane and Slops storage spheres at UQ Storage Terminal.
However, since there currently is insufficient production of LPG to satisfy domestic demand, LPG is
currently also being imported via the South Jetty at the UQ Marine Terminal. The combined pressurized
LPG is then transferred to the Nassariya pumping station and then on to the Iraqi domestic market via
multi-product pipeline. Iraq is also currently not self-sufficient in Gasoline, so Gasoline is imported via
the North jetty at the UQ Marine Terminal and is then distributed via a truck loading system situated
near the Marine Terminal.
The UQ Marine Terminal consists of two main jetties (North jetty berth 1 and South jetty berth 2).
Located approximately 500m south of the two main jetties is a service jetty which provides berthing
space for tugs and other small vessels.


Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 6 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
As part of the Iraq South Gas (ISG) Utilization Project, it is intended that these facilities at UQ shall be
rehabilitated back to their original design capacity by 2016. During the rehabilitation works, import of
pressurized LPG and Gasoline must be continued to satisfy the domestic market. It is therefore
necessary during the rehabilitation of the North and South jetties at the Marine Terminal to provide
alternative means for the import of LPG and of Gasoline in order to continue to satisfy the domestic
market. The option to modify the existing Service jetty to allow for safe import of pressurized LPG on a
temporary basis has been adopted, with a target milestone of 1 calendar year (365 days) from
rehabilitation contract award.
When improvements are made to Kor Al Zubair (KAZ) and the upstream facilities and the associated oil
fields are further developed, local LPG production is expected to increase gradually. There will
therefore be a point at which production will exceed the domestic market requirements; currently
anticipated to be Q3 2014, when the pressurized LPG operation will switch from import to export. A
plan has therefore been outlined to also modify the service jetty in order to be able to reverse the
current mode of operation for importing pressurized LPG so that instead pressurized LPG can be
exported as an interim insurance mode of operation that can be used if KAZ is capable of producing
export volumes of LPG before the rehabilitation of Um Qasr has been completed.
Some background information on the original design, current operations, future throughput
requirements, and forecast berth utilization rates can be found in report 1000-SGI-U001-GE00-G00000-
AA-6480-00001-000 - Design Requirements for the Rehabilitation of Um Qasr and the Marine
Terminal.
The battery limits of the UQ Marine Terminal scope are at the downstream flanges of the main pipeline
isolation valves on the UQ Marine Terminal plot (propane, butane and gasoline export lines) and
upstream flanges for the propane and butane vapour return lines.
1.1 Definitions and Abbreviations
2.0 SCOPE
This document together with all attachments and referenced documentation (datasheets, technical
specifications, standard drawings and design criteria for mechanical equipment (Doc. No. 4300-SAI-
S003-ISGP-G00000-AA-7704-00151)), defines the minimum requirements to be complied with the
design, engineering, Material supply, fabrication, testing, inspections, painting and preparation for
shipping for Nitrogen Bottle rack .
COMPANY Basrah Gas Company
CONTRACTOR Saipem S.p.A., executing the Out of Country (OoC) Contract
CONTRACTOR IC Sajer LLC, executing the In-Country (IC) Contract
BIDDER

The party that supplies equipment, technical documents &
drawings and services to perform the duties specified by
COMPANY and CONTRACTOR
CONTRACT Contract agreement entered between the COMPANY and
CONTRACTOR
PROJECT ISG Assessment, Inspection and Rehabilitation for Um Qasr
Marine Terminal
SITE Um Qasr Marine Terminal, in Iraq


Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 7 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
This specification shall in no way release the Bidder from final guarantee for design, materials,
workmanship and Mechanical & performance guarantee of the equipment.
2.1 Extent of Supply
BIDDER shall, as a minimum, supply the equipment along with all necessary accessories as specified
in Mechanical datasheet. Materials, accessories, painting, insulation, packing, marking, preservation
and full documentation with the features, performances and safety requirements shall be as per this
specification, Mechanical datasheet and design criteria for mechanical equipment (Doc. No. 4300-SAI-
S003-ISGP-G00000-AA-7704-00151).
Equipment to be purchased
Items Equipment No Description Quantity
1 A-37301 Nitrogen Bottle Rack skid consists of following
items as minimum:
- Two(2) Nitrogen bottle racks(48 bottles
each, 6 Rows x 8 Columns) including filled
Nitrogen bottles equipped with manual
shutoff cylinder valve
- Manifold pipe
- Pressure reducing station complete with
isolation Valve, Regulator, Pressure gauge
and safety relief valve
- Cylinder valve ( Nitrogen filling point)
- Pipe Supports, as necessary
- CS Skid
- Nozzle and flanges, as required
- Earthing boss
- Pad Eyes/lifting lugs
- Name plate
Rubber matting and any other additional protection
required to ensure spark proof in hazardous area
Zone 2, IIB, T2 ( HOLD)
1
2 Special tools, if necessary( to be recommended by Supplier)
3 Spare Parts ( Refer para 2. 8 of this specification)
Exclusions:
Erection & pre commissioning, commissioning at site.
Concrete foundation, Anchors bolts Supply ( Footprint drawings, anchor bolt size &
foundation load calculations are to be included in Bidder scope).
Storage at site. Bidders only provides storage procedures to allow adequate storage at
site.
2.2 Conflicts
All conflicts between the requirements of this specification and related documentation shall be referred
to CONTRACTOR for clarification upon discovery.

Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 8 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
2.3 Changes and Additions
BIDDER obligation is to provide a complete equipment as per specifications listed in section 3.0, such
that all facilities are safe, reliable and easily maintainable and operable, based on Contract
requirements, CONTRACTOR specifications and standards, site conditions and Bidder experience.
Specific BIDDER equipment requirements and normal detailed design studies / options, coming out
from design detail during the project progress are considered to be included in BIDDER scope of work
and will not be a change order.
Typical changes on BIDDER supply that may occur and are considered as no change are listed
herebelow; if a change cannot be clearly categorised using the criteria described herein, fair play will
be used in resolution of the issue:
Additional information required for safety, operability and maintainability;
Revising and updating of all documents/dwgs. to reflect the actual design;
Field changes required for safety, operability or maintainability;
Changes required to meet the basic Contractor/Company Standards;
Additional equipment or facilities that are not currently identified because of technical
Specifications errors or omissions.
2.4 Required Information from Bidder
Schedule of Prices.
Specification compliance ( Filled-in table of Compliance, Appendix1)
Conformity to project documents.
Deviation and clarification list.
Preliminary GA drawing with all principal dimensions including weight, COG and MOC details.
Special tools and tackles for installation or maintenance, if required..
Spare Parts List
Proposed delivery time from PO and delivery site.
Sub-Vendor List
Reference list of Bidder installation of similar size & material of construction.
Documents as per para 9.0 of this specification.
Terms and conditions if any.
BIDDER shall state in his offer the detailed schedule of supply, including but not limited to:
a) Schedule of Documents for Approval (refer also to Appendix 2).
b) Schedule of selected sub-Bidder(s);
c) Fabrication and shop testing schedule, showing FOB delivery milestone.
d) Detailed price breakdown list for the supplied materials (itemized and bulk)
2.5 Assistance
2.5.1 Bidder Assistance at Bidder Premises
BIDDER shall include in his bid the attendance at the following meetings:
Kick-off meeting at Contractor offices
Pre-Inspection Meeting at BIDDER premises
2.5.2 Site Assistance
Not Applicable
2.6 Training and Company Personnel
Not Applicable

Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 9 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
2.7 Special Tools
The supply includes all the special tools necessary for installation and maintenance, as required and
recommended by BIDDER.
2.8 Spare Parts
Spare parts shall be as followings:
a) Comissioning, Pre-Commissioning & start up spares:
Comissioning, Pre-Commissioning & start up spares shall be recommended by Bidder. These
spares shall be part of Bidders scope of supply.
b) Two (2) years Operational Spares
Two (2) years Operational Spares shall be recommended by Bidder. Also Bidder shall provide
the priced list only for these spares.
3.0 DESIGN CODE AND APPLICABLE DOCUMENTS
3.1 Design code
The following codes and standards in their latest edition including latest addenda shall be followed
unless stated otherwise.




S.
No.
Reference Code /
Standard
Description
1 ASCE 7-05 Minimum Design Loads for Building and Other Structures
2 ASME B 16.5 Pipe Flange and Flanged Fittings (NPS Through NPS 24)
3 ASME B 16.9 Factory-Made Wrought Butt-welding Fittings
4 ASME SEC. II ASME Boiler & Pressure Vessel Code (Ferrous Material Specifications)
5 ASME SEC. V ASME Boiler & Pressure Vessel Code (Non Destructive Examination)
6 ASME SEC. IX
ASME Boiler & Pressure Vessel Code (Qualification Standard for
Welding & Brazing Procedure)
7 AWS D1.1 Structural Welding Code
8 API 526 Flanged Steel Pressure Relief Valve
9 ISO 9809-1 Refillable seamless steel gas cylinders
10 UBC-1997 Uniform Building Code Structural Engineering Design Provisions

Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 10 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
3.2 Shell DEP
S.
No.
Reference Document
No.
Description
1 DEP 30.10.02.31 Metallic materials Prevention of Brittle Fracture
2 DEP 70.10.90.11 SPARE PARTS
3.3 CONTRACTORs Project Specification, Data Sheets and Std. Drawings






























3.4 GENERAL PROJECT SPECIFICATION
S.
No.
Reference
Document No.
COMPANY Document
No.
Rev Description
1 000-ZA-E-09080
4300-SAI-S003-ISGP-
G00000-JA-6017-00001
03A
Project Document Numbering
Procedure.
2 000-ZA-E-09300
4300-SAI-S003-ISGP-
G00000-VA-6036-00001
01R
QC Procedure for Material
Procurement
3 000-ZA-E-09301
4300-SAI-S003-ISGP-
G00000-VA-6036-00002
01R Expediting Procedure
S.
No.
Reference
Document No.
COMPANY Document
No.
Rev Description
1 000-EA-E-40002 4300-SAI-S0003-ISGP-
G00000-EA-7771-00001
03A
Electrical requirement in package unit
2 000-SA-E-50012 4300-SAI-S003-ISGP-
G00000-IN-5507-00002
02A Instrumentation Design Basis
3 300-GA-E-60076
430-SAI-S003-ISGP-
G00000-MP-7737-60076
02A Piping materials for service jetty
4 300-GD-B-86225 4300-SAI-S003-ISGP-
U48000-PX-2365-00104
02A
PID for Nitrogen Bottle Rack
5 300-PA-E-30002
4300-SAI-S003-ISGP-
G00000-AA-7704-00151
03A
Design Criteria for Mechanical
Equipment
6 300-RA-E-20003
4300-SAI-S003-ISGP-
G00000-RA-7754-00151
02A Painting Specification for Service Jetty
7 300-RA-E-20004
4300-SAI-S003-ISGP-
G00000-MX-7755-00151
02R
Insulation Specification for Service
Jetty
8 300-RG-E-20002
4300-SAI-S003-ISGP-
U48000-MS-2105-00151
03A Datasheet for Nitrogen Bottle Rack
9 300-ZA-E-03406
4300-SAI-S003-ISGP-
G00000-PX-7880-00003
04A Control Valve Process Data Sheet
10 300-ZA-E-03407
4300-SAI-S003-ISGP-
G00000-PX-7880-00004
04A
Pressure Safety Valve Process Data
Sheet

Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 11 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
S.
No.
Reference
Document No.
COMPANY Document
No.
Rev Description
4 000-ZA-E-09302
4300-SAI-S003-ISGP-
G00000-VA-6042-00001
01R
Shipping and Custom Procedure

5 000-ZA-E-09303
4300-SAI-S003-ISGP-
G00000-VA-6042-00002
01R
Packing and Marking procedure
6 000-ZA-E-09310
4300-SAI-S003-ISGP-
G00000-VA-6042-00003
01R
QC requirement for Suppliers of
materials, equipment and Services
7 000-ZA-E-09604
4300-SAI-S003-ISGP-
G00000-QA-6050-00001
03A
Quality Control Requirements for
Suppliers, EPC Subcontractors and
Construction Contractors (only for
bidding phase)
4.0 AMENDMENTS AND ADDITIONAL TECHNICAL REQUIREMENT
4.1 Technical requirements
a. Nitrogen Bottles shall be designed & manufactured as per ISO 9809-1
b. Each bottle shall have a nominal Capacity of 50 litres of equivalent water volume, 10 NM3 of
Gas volume , adjusted to a service pressure of 210 bar g, Equipped with manual shutoff
cylinder, Pressure indicator gauge & valves.
c. Cylinders shall be seamless, manufactured from alloy steel (34CrMo) in accordance with ISO
9809-1. Cylinders shall be filled with industrial grade nitrogen, certificate of purity shall be
provided. Purity of Nitrogen shall be Minimum 97%.
d. Cylinder working life before it goes under re-qualification / testing shall be two (2) years
minimum.
e. Cylinders shall be dried immediately after hydrostatic testing to remove all traces of free water
and shall be clean, free from rust and scale.
f. Rack shall be welded construction. Welding shall be in accordance with AWS D1.1.
g. Complete skid shall be provided with four (4) lifting pad eyes suitable for single point lift. A
minimum lift load factor 2 shall be considered.
h. Each Nitrogen Bottle Rack shall be designed to have arrangements for fork lifting. Arrangement
shall be provided to ensure removal/ placement of eack rack without disturbing the operation of
standby/ spare rack.
i. Each rack shall be provided with name plate manufactured from SS 316
material.Name plate shall contain following details:
Design code
Service (material stored)
Design temperature and pressure
Service / working pressure
Capacity
Weights
Hydrostatic test pressure
Serial number
j. Technical requirements shall be as per para 6.0 of design criteria for mechanical equipment
(Doc. No. 4300-SAI-S003-ISGP-G00000-AA-7704-00151)

Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 12 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
k. The anchor bolts calculation report with foundation loads table shall be submitted to the
CONTRACTOR within 30 days from order date. The allowable stresses for the support/ Anchor
bolt design shall be as per following:

For Anchor Bolts:
Allowable Shear Stress = 100Mpa
Allowable Tensile Stress = 150Mpa
For Base Plate / Foundation:
Allowable Stress under Compression= 165Mpa in bending compression and 185 Mpa is
bearing.
4.2 Material
Vendor shall be responsible for the final material selection. Material selection for all components shall
be based on the stream (industrial nitrogen) operating temperatures and pressures.
Preliminary material selections have been indicated in this specification and in Nitrogen Bottle
datasheets. Vendor shall verify suitability of all material selections, or propose alternative materials for
CONTRACTOR/COMPANY review and approval.
4.3 Nozzle loads
Piping system for package shall be designed to avoid any piping load transfer at tie-in point.
4.4 Welding
All Welding Procedure, WPSs and PQRs shall be aprroved by CONTRACTOR prior to fabrication
and start welding and all the welding work shall be subject to Inspection and signing off. Welding
Procedure Specifications (WPS) and supporting Procedure Qualification Records (PQRs) shall be in
accordance with AWS D1.1. Subsequent welding shall conform to the later engineering standard.
4.5 Area Classification
Area classification shall be Zone 2, IIB, T2 ( HOLD).
4.6 Inspection level
The Nitrogen Bottle Rack shall have an Inspection Level I (HOLD).
4.7 Inspection and testing documents:
The Bidder shall supply the COMPANY with all the certificates (Manufacturer Data Book) in
accordance with the dates and procedures specified in the order:
Certificates of materials;
Checks, examinations and tests specified in the contract documents and/or required by the
reference codes;
Construction drawing;
Rubbing of name plate and/or marking.
4.8 Transportation load
Transportation loads shall be calculated based on Best Engineering Practices by the Transportation
Contractor and, as minimum, conform to the following:


Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 13 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
Forces Transportation By Road Transportation By Sea
Fx 0.5 Ws 1.0 Ws
Fy 1.5 Ws 1.5 Ws
Fz 1.0Ws 1.5 Ws
Where Ws = Shipping Weight
These loads shall be confirmed by the Transportation Contractor.
5.0 QUALITY ASSURANCE REQUIREMENTS
BIDDER shall have and shall implement a quality management system in line with ISO 9000 series
Standards and in particular with:
ISO 9001:2008 Quality Management System Requirements
The minimum Quality Assurance Requirement for Bidders to be implemented for the project and the
BIDDER quality documentation to be supplied with the bid and after award of the purchase order are
defined in the Doc. No. 4300-SAI-S003-ISGP-G00000-QA-6050-00001 Quality Requirements for
Suppliers, EPC Subcontractors and Construction Contractors (only for bidding phase), see
Attachment 4.
6.0 INSPECTION AND TESTING
6.1 General
Equipment shall be subject to the tests and check, before packing and shipment, according to the
documents listed in the job and detailed specifications (see Attachment 4 and Data Sheet as listed in
para 3.3).
BIDDER shall be primarily responsible for ensuring conformance of the materials to the relevant
specifications. CONTRACTOR inspection shall not relieve BIDDER of ultimate responsibility of the
material conformance.
The shop inspection and tests shall be in accordance to:
The requirements indicated in the specification/ Design Criteria.
The Mechanical Data Sheet listed in the para 3.3 of this specification.
BIDDER shall provide all testing facilities and equipment to allow testing of each part of the supply.
BIDDER, who is fully responsible of the supply, may perform additional test in accordance with his
quality control plan.
BIDDER shall be fully responsible for inspections and tests on Sub-Vendor materials.
The factory tests shall be carried out by the BIDDER; CONTRACTOR and COMPANY reserves the
right to send his own inspectors to witness tests to ensure that equipment are in accordance with the
project specification, codes, drawings and any other document referred to in the purchase order.
The presence of CONTRACTOR and/or COMPANY inspectors shall not relieve the manufacturer of his
responsibilities
6.2 Description of Tests
As a minimum the BIDDER shall carry out the tests in accordance with Mechanical Data Sheet.
6.3 Additional Test
The CONTRACTOR reserves himself the right to order particular tests to be agreed upon.

Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 14 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
6.4 Required Test and Inspection Certificates
On final test, the BIDDER shall give the certificates to CONTRACTOR in English language and number
of copies agreed in the order.
7.0 PACKING AND SHIPMENT
The packing for shipment shall meet the previsions contained in the purchase order instructions and in
agreement to the Specification (refer to Attachment 2).
All equipment shall be adequately protected to withstand several months outdoor storage at the job site
prior to installation.
Packaging of spare parts shall be for long term storage, and shall be separate from the packing of main
supply.
The process connections shall be protected with suitable plugs in order to avoid dirty inlet during
transport and erection.
The BIDDER shall advise of any special transportation and storage precautions to be undertaken by
the CONTRACTOR in order that the equipment guarantee remains valid.
8.0 BIDDER DRAWING AND DATA COMMITMENT
All the Bidder documentation will follow the requirement indicated in Appendix 2 Bidder Drawing and
Data Commitment (SDDC) Form .
The words Buyer wherever used in the documents shall mean Saipem S.p.A..
The words Bidder wherever used in the documents shall mean Successful Bidder.
Bidder document numbering system will follow the indication in the Project Document Numbering
Procedure Doc. No. 4300-SAI-S003-ISGP-G00000-JA-6017-00001. Bidder will be responsible to
incorporate Company and Contractor comments.
9.0 HSE REQUIREMENTS
The safety of personnel and the preservation of the environment during all Bidder activities are of
paramount importance and no equipment, procedure or operation, which would violate this principle, will
be allowed. BIDDER shall consider a paramount importance to health and safety of employees and
protection of environment.
BIDDER shall comply with all regulations and procedures relating to health, safety and environment
requirement as detailed by statutory authorities and the CONTRACTOR/ COMPANY
Specifications/requirements, including the CONTRACTORs Project Specific HSE Plan.
During the bidding phase, BIDDER shall submit all the relevant documentation/details as per the
CONTRACTORs HSE Requirements for Subcontractors.
Corporate Specification HSE Requirements for Subcontractors (Low HSE Risk)
(Doc. No. SPC-COR-HSE-001-E);
Project HSE plan ( 4300-SAI-S003-ISGP-G00000-HX-5798-00007)
All reasonable precautions shall be taken for the protection of the workers and the members of public and
property that might be affected by the Bidder activities.




Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 15 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
10.0 LIST OF ATTACHMENTS
ATTACHMENT 1: GENERAL PROJECT SPECIFICATION
S.
No.
Reference
Document No.
COMPANY Document No. Rev Description
1 000-ZA-E-85807
4300-SAI-S003-ISGP-
G00000-HX-5798-00007
02A Project HSE Plan
2 000-ZA-E-09080
4300-SAI-S003-ISGP-
G00000-JA-6017-00001
03A Project Document Numbering Procedure.
3 000-ZA-E-09300
4300-SAI-S003-ISGP-
G00000-VA-6036-00001
01R QC Procedure for Material Procurement
4 000-ZA-E-09301
4300-SAI-S003-ISGP-
G00000-VA-6036-00002
01R Expediting Procedure
5 000-ZA-E-09302
4300-SAI-S003-ISGP-
G00000-VA-6042-00001
01R Shipping and Custom Procedure
6 000-ZA-E-09303
4300-SAI-S003-ISGP-
G00000-VA-6042-00002
01R Packing and Marking procedure
7 000-ZA-E-09310
4300-SAI-S003-ISGP-
G00000-VA-6042-00003
01R
QC requirement for Suppliers of materials,
equipment and Services
8 000-ZA-E-09604
4300-SAI-S003-ISGP-
G00000-QA-6050-00001
03A
Quality Requirements for Suppliers, EPC Sub-
Contractors, Construction Contractors (For
Bidding Phase Only)
ATTACHMENT 2: CONTRACTORS PROJECT SPECIFICATIONS, DATA SHEETS & STANDARD DRAWINGS
1 000-EA-E-40002 4300-SAI-S0003-ISGP-
G00000-EA-7771-00001
03A
Electrical requirement in package unit
2 000-SA-E-50012 4300-SAI-S003-ISGP-
G00000-IN-5507-00002
02A Instrumentation Design Basis
3 300-GA-E-60076
430-SAI-S003-ISGP-
G00000-MP-7737-60076
02A Piping materials for service jetty
4 300-GD-B-86225 4300-SAI-S003-ISGP-
U48000-PX-2365-00104
02A
PID for Nitrogen Bottle Rack
5 300-PA-E-30002
4300-SAI-S003-ISGP-
G00000-AA-7704-00151
03A Design Criteria for Mechanical Equipment
6 300-RA-E-20003
4300-SAI-S003-ISGP-
G00000-RA-7754-00151
02A Painting Specification for Service Jetty
7 300-RA-E-20004
4300-SAI-S003-ISGP-
G00000-MX-7755-00151
02R Insulation Specification for Service Jetty
8 300-RG-E-20002
4300-SAI-S003-ISGP-
U48000-MS-2105-00151
03A Datasheet for Nitrogen Bottle Rack
9 300-ZA-E-03406
4300-SAI-S003-ISGP-
G00000-PX-7880-00003
04A Control Valve Process Data Sheet
10 300-ZA-E-03407
4300-SAI-S003-ISGP-
G00000-PX-7880-00004
04A Pressure Safety Valve Process Data Sheet
ATTACHMENT 3: SHELL DEP
1 -
DEP 30.10.02.31 Feb 13
Metallic materials Prevention of Brittle
Fracture
2 -
DEP 70.10.90.11 Feb12 SPARE PARTS


Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 16 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
APPENDIX 1: TABLE OF COMPLIANCE
The following table of compliance complete with each section/subsection of the present REQUISITION
SPECIFICATION TEMPLATE shall be completed with the following statements:
A. Conform: Meet or exceeds the stated requirements.
B. Alternative: Alternatives are proposed which equals or exceed the intended provisions and
justifications are provided for such alternatives.
C. Exception: Specification requirements cannot be met for a specific item/equipment. Not compliance
are noted and explained.

SPEC. ITEM CONFORMS ALTERNATIVE EXCEPTION CLARIFICATION
1.0
1.1
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
3.1
3.2
3.3
3.4
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
5.0
6.1
6.2

Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 17 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
SPEC. ITEM CONFORMS ALTERNATIVE EXCEPTION CLARIFICATION
6.3
6.4
7.0
8.0
9.0
10.0
ATT. 1
ATT. 2
ATT. 3
APPENDIX 2


Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 18 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
APPENDIX 2 : PDDM BIDDER DRAWING & DATA COMMITMENT (SDDC)
INSTRUCTIONS:

1. BUYER completes the Drawing & Data Requirement Columns I thru VI with the following

(I) BUYER's Drawing/Data Requirement Reference Number.
(II) Description of BUYER's Requirements for SUPPLIER Drawing/Data
(III) BUYER's Document Code (refer to Note 5 for more information on BUYER Document Codes
(IV) Priority Code:
Priority 1 = Critical for BUYER's plant design to maintain a cost optimized production schedule. HIGHEST
PRIORITY DATA!
Priority 2 = Required to verify compliance with specifications and authorization to proceed with
SUPPLIER's fabrication.
Priority 3 = Required for field installation, operation and maintenance plant data books
(V) Type and Quantity = Type and number of copies of data required
P = Print E = Electronic File
(VI) EXPECTED SUBMITTAL time in weeks after Receipt of Order (ARO), when the BUYER expects to receive the
drawings and data

2. SUPPLIER enters in Column VII (If not specified by BUYER) the PROMISED SUBMITTAL time in weeks After
Receipt of Order (ARO). SUPPLIER must return the completed form to BUYER with his QUOTATION. SUPPLIER's
authorized signature is required to certify his binding commitment.

3. The Due Date AT BUYER's OFFICE (Column VIII) will be entered by the BUYER at the time the P.O. is issued. The
Due Date will be based on the Promised Submittal Time provided by SUPPLIER with his quotation (Column VII) and
the Commitment Start Date. After P.O. award, the SUPPLIER must provide the BUYER the Drawings and Data
specified on or before the Due Date

4. SUPPLIER's Transmittal Letter shall include the PROJECT NAME, CONTRACT NUMBER, PURCHASE ORDER
NUMBER, BUYER's REFERENCE NUMBER (I) corresponding to SUPPLIER's drawing and data submitted (II).

5. For the turnaround period of the review and comments by BUYER, SUPPLIER shall consider the Issue Reason of
documents (IX) as follow :

(i). Documents for Company Approval [A] Twenty-eight (28 days) calendar days for Saipem and Company comments

(ii). Documents for Company Review [R] Twenty-one (21 days) calendar days for Saipem and Company comments

(iii). Documents for Company Information [I] Seven (7) calendar days for Saipem comments Within 10 (ten) calendar
days after the receipt of BUYER, comments, the SUPPLIER is requested to resubmit the documents with these
comments incorporated.









Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 19 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.
Buyers Drawing & Data Requirements Bidders Commitment
I II IV V VI VII VIII IX
S No Description Priority
Type
and
Qty
Expected
submittal
(weeks)
Promised
submittal
( weeks)
Date due at
Buyer's Office
Issue Reasons

BIDDER DATA DELIVERABLES

1 MASTER DOCUMENT LIST 3 E 1

R
2 PRODUCTION BAR CHART 3 E 2

I
3 SPARE PARTS LIST 2 E 4

R
4
QUALITY PLAN ; INSPECTION AND
TESTING PLAN ( ITP )
2 E 2

R
5
FABRICATION AND GENERAL
ARRANGEMENT DRAWING WITH
OVERALL DIMENTIONS, LOADS ON
FOUNDATION, ANCHOR BOLTS
(NUMBER./SIZE/LOCATION)
1 E 2 R
6 CALCULATION SHEETS, 2 E 2 R
7 WPS, PQRS AND WELDING MAPS 2 E 2 R
8
NDE PROCEDURES, HYDROTEST
PROCEDURES
2 E 2 R
9 LOAD TEST METHOD 2 E 3 R
10
SHIPMENT DRAWING (SCALE 1: 20),
WITH SHIPMENT INSTRUCTIONS
3 E 4

I
11
MANUFACTURER DATA REPORT
INDEX
2 E 3 R
12
MANUFACTURER DATA REPORT
(Including: As built drawings, Records,
Certificates, WPS, Etc.)
3 E+2P 12

I
13
PAINTING PROCEDURE WITH DETAIL
LIST OF SURFACES TO BE PAINTED
2 E 4

R
14 MONTHLY PROGRESS REPORT 3 E
Per
Month
I
15 SUB-ORDER LIST 3 E 2

I
16
COPY OF MAIN UN-PRICED SUB
ORDERS
3 E 2

I
17 STORAGE PROCEDURE 3 E 3

I
18 PACKING LIST 3 E 10

I

Project:
Inspection, Assessment and Rehabilitation of Um Qasr Terminal
Contract No.
SIGUP-12-063(a) (OoC)
Plant:
Iraq South Gas Project Um Qasr Marine Terminal
Job No.:
282402
Title:
SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACK
Contractor Doc. No.
300-RG-E-20001
Client Document Number Rev. Sh.
4300 SAI S003 ISGP U48000 MS 7771 00151 04A 20 of 20

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.




















ATTACHMENTS

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