Common Gauge Reference AWG/B&S Gauge Area (mm) Strand Numbers/Size
3mm 17 1.13 16/0.3
4mm 15 1.81 26/0.3 5mm 13 2.9 41/0.3 6mm 11 4.59 65/0.3 8B&S 8 7.91 112/0.3 6B&S 6 13.56 192/0.3 3B&S 3 25.72 364/0.3 2B&S 2 32.15 455/0.3 1B&S 1 39.55 560/0.3 0B&S 0 49.2 700/0.3 00B&S 00 64.9 910/0.3 000B&S 000 85 1204/0.3 Wire Gauge Conversion Table Wire Gauge Explained? The term wire gauge refers to the thickness of a wire. Wire gauge can be used to determine electrical resistance and the current handling capability of the wire. There are two major standards for describing wire gauge, Metric Wire Gauge (MWG) and American Wire Gauge (AWG). B&S is another commonly used measure of wire gauge, B&S means Brown & Sharpe and B&S is equal to AWG. Metric Wire Gauge is used outside of the US. Metric Wire Gauge is quoted using its cross sectional area in mm to describe the wire thickness. American Wire Gauge is most commonly used in the US. The AWG is determined via the cross sectional area of the conductor, the same as MWG however AWG is described using a list of gauge numbers. AWG gauge numbers work in the opposite direction to MWG descrpitions, with the smallest numbers representing the largest diameter wires. B&S is commonly used for thicker wires in Australia. B&S follows the same gauge descriptions as AWG and is simply another way of explaining the wire gauge. AWG = B&S. AWG/B&S - Small gauge number for large wire cross sectional area - smaller the gauge/larger the wire. MWG - Small gauge number for small wire cross section area, described in mm - smaller the gauge/smaller the wire. Copyright 2012 Redarc Electronics Pty. Ltd. All rights reserved. Common Redarc Installations Type of Installation Total cable length (m) Cont. Current Draw (A) Required Cross Sectional Area Recommended Cable Gauge* SBI12 under bonnet 2 60 8mm 8B&S SBI12 under bonnet with override 2 100 + 13mm 2B&S BCDC1220 under bonnet 2 20 2.7mm 6mm auto BCDC1220 in rear of vehicle 6 20 4mm 8B&S BCDC1225 under bonnet 2 25 3.4mm 8B&S BCDC1225 in camper trailer 10 25 17mm 4B&S BCDC1240 under bonnet 2 40 5.5mm 6B&S BCDC1240 in rear of vehicle 6 40 16mm 4B&S *Note: The recommended cable size may not actually reect the required cable cross sectional area. How to Calculate Voltage Drop or Cable Size
l = Total Length of cable T = Temperature of wire (not shroud) n = Number of individual strands of wire d = Diameter of wire strands Cross Sectional Area (cable size) V d = l G I G 0.017 A A = pd 2 4 Gn Voltage drop (at 25C) Cable Cross Section Cross Sectional Area (cable size) Voltage drop (other temperatures) A = l G I G 0.017 V d V d = lGIG0.017 A G(1+0.004G(T-25)) A = Cross Sectional Area V d = Voltage Drop I = Current Draw Want an easier way to work out Voltage Drop or required Cable Size? www.redarc.com.au/handy-hints/calculator/ 25 20 15 10 8 6 5 4 3 2 1.5 1 0.8 70 50 35 25 16 10 6 4 2.5 1.5 1 0.75 50 40 30 20 15 5 10 8 6 4 3 2 25 20 15 10 8 6 5 4 3 2 1.5 1 0.8 120 95 70 50 35 25 16 10 6 4 2.5 1.5 150 100 80 60 50 15 40 30 20 10 8 6 1 0.75 0.5 5 100 80 60 50 40 30 20 15 10 5 3 2/0 0 2 4 6 8 10 12 14 16 20 0.5 18 700 600 500 400 300 200 150 100 80 60 40 50 20 30 80 60 50 40 30 20 15 10 5 3 5/0 4/0 3/0 2/0 0 2 4 6 8 10 14 12 4000 3000 2000 1500 1000 800 600 500 400 300 150 200 16 20 18 100 100 mF t m m 2 A W G / B & S A m p s W a t t s mF t m m 2 A W G / B & S A m p s W a t t s 12V 24V Required Wire Gauge Chart The below diagram will advise the minimum required wire gauge for a given cable length and the current draw or wattage. Simply draw a line from the required cable length (meters or feet), to the required current draw or wattage gure. Where the line passes through the gauge column will indicate the required wire gauge. Gauge chart supplied by Ashdown-Ingram The example shows a BCDC1220 install with a total cable length of 3 metres. The chart suggests a 4mm cross sectional area to handle the 20A maximum current draw.