Page 2 Petrofac International Ltd. 0lf Petroleu$ Iran 1I236 /orood Pro4ect Ons5ore 6acilities 7 .e8 Plant /oc. .o. OIL/OP/06 ,e- 0 Well Annulus Bleed Procedure 3 I.T,O/9CTIO. T5is procedure can be used for OIL/ =A"/ WAT0, 8ells to depressuri@e t5e annuli. "e#er to P$I% &o. '0(3 #or !ressuri)ing and %raining T5e instructions in t5is procedure s5all be follo8ed -er# $eticulousl# and in eAactl# t5e order as gi-en 5ere. Perfor$ing actions in t5e 8rong order can result in o-er pressuri@ation / failure of t5e spools. '>A<OP action ite$ A3.2( 1.1 Initial Plant Status Cluster in !roduction %or*3 all te !lant is in o!eration +e Fire $ Gas detection syste, in te Cluster is in o!eration. -ll #ire e.tinguisers are !laced in location /ellead control !anels 0 sa#ety sutdo1n syste,s are in auto,atic. -ll s!ectacle blinds are in te nor,al o!erating condition. 2 P,0LI:I.A,I0" 2 3 In#or, %or*3 CC". 4Central control roo,5 2 3 In#or, "S6S i# rig is !resent in te cluster 2 3 6nsure all !ersonnel a7e H 2 S detectors $ 6sca!e ,as8s. 2 3 6nsure tat all F$G syste,s are in auto,atic. 2 3 -ny F$G or !rocess Inibition to be entered in te 9"6% :;;<=. 2 3 6nsure !ro!er tools are a7ailable at site. 2 3 6nsure tat te >obile burner and accessories are installed at te cluster catc,ent !it. Page 3 Petrofac International Ltd. 0lf Petroleu$ Iran 1I236 /orood Pro4ect Ons5ore 6acilities 7 .e8 Plant /oc. .o. OIL/OP/06 ,e- 0 Well Annulus Bleed Procedure P,0PA,ATIO. 3.1 Connecting the portable spool 4 5 6nsure te !ro!er !ortable co,bination connection is a7ailable. 4 5 6nsure &itrogen s8id is ready to use 4 5 6nsure tat te !o1er is a7ailable #or te !ilot ignition !anel ? @ Select !ro!er !ortable s!ool 14a5A 24a5A 3A 4 #or 3000B rated annulus bleed connections ? @ Select !ro!er !ortable s!ool 14b5A 24b5A 3A 4 #or '000B and 10000B rated annulus bleed connections 4 5 6nsure te annulus isolation 2= ball and gate 7al7es are closed ? @ ;!en te 2= annulus ball 7al7e $ line u! te !ressure gauge $ read te !ressure 4 5 6nsure te !ressure gauge is 1or8ing ? @ Isolate te -nnulus !ressure gauge and close 2= -nnulus ball 7al7e a#ter reading ? @ "e,o7e te co7er !late on te annulus bleed ? @ Connect te s!ool 41a5 or 41b5 de!ending on te class rating o# te bleed connection. ? @ Connect te de!ressuri)ing ose 445 to s!ool 41a5041b5 and te nearest connection on te drain eader. ? @ Connect s!ool 42a5042b5 to s!ool 41a5041b5. ? @ Connect s!ool 435 to s!ool 42a5042b5. 4 5 6nsure tat all oter connections on te drain eader are tigtly closed 1it blind #langes. '>A<OP action ite$ A3.( 3.2 Lighting the Pilot 4 5 6nsure tat te !ortable burner is connected to te drain eader ? @ ;!en te 1= 7al7e in s!ool 435 Page 4 Petrofac International Ltd. 0lf Petroleu$ Iran 1I236 /orood Pro4ect Ons5ore 6acilities 7 .e8 Plant /oc. .o. OIL/OP/06 ,e- 0 Well Annulus Bleed Procedure ? @ ;!en te 1= and 2= 7al7es in s!ool 41a5041b5 ? @ Connect te nitrogen s8id to s!ool 435 ? @ ;!en te nitrogen su!!ly and !urge te drain eader 1it nitrogen. Purging sould be done #or at least ' ,inutes. '>A<OP action ite$ A3.6(. ? @ Close nitrogen su!!ly. ? @ Close bot te 7al7es in s!ool 41a5041b5. ? @ %isconnect te nitrogen s8id ? @ %isconnect s!ool 42a5042b5 and 435 #ro, s!ool 41a5041b5. Failure to disconnect te nitrogen ,ani#old can result in o7er !ressuri)ation and #ailure o# te nitrogen ,ani#old. '>A<OP action ite$ A3.2(. ? @ Install te blind #lange bac8 on te 1= connection on s!ool 41a5041b5. Purging ,ay be reCuired #ro, additional drain connections on te #artest !oint on te eader based on te eader routing. '>A<OP action ite$ A3.!(. +e #ollo1ing !rocedure is to be #ollo1edD ? @ "e,o7e blind #ro, te drain !oint tat is to be !urged. ? @ Connect nitrogen ose to tat drain !oint. ? @ ;!en nitrogen su!!ly and !urge #or at least ' ,inutes. ? @ Close nitrogen su!!ly. ? @ %isconnect nitrogen ose. ? @ Install te blind #lange bac8 on te drain !oint. In case !urging is !er#or,ed #ro, drain eader endA s!ool 4E5 sall be used to connect nitrogen ose. ? @ Slo1ly o!en te LPG gas to te !ilot line. ? @ Ligt te 1= !ilot #ro, te ignition !anel Page ' Petrofac International Ltd. 0lf Petroleu$ Iran 1I236 /orood Pro4ect Ons5ore 6acilities 7 .e8 Plant /oc. .o. OIL/OP/06 ,e- 0 Well Annulus Bleed Procedure ; /0P,0""9,I<I.= T>0 A..9L9" 4 5 6nsure te !ilot is ;& at catc,ents !it ? @ ;!en 2= ball and gate 7al7e #ully #ro, te annulus. ? @ ;!en globe 7al7e on s!ool 41a5041b5 gradually to de!ressuri)e te annulus. ? @ Cec8 te !ressure gauge located in te annulus as 1ell as in te !ortable ,ani#old. Globe 7al7e !osition sould be adFusted i# reCuired so as not to o7er !ressuri)e te do1n strea, drain eader ? @ >onitor te !ilot continuously. I# te !ilot goes o##A te de!ressuri)ation o!eration sall be sto!!ed. '>A<OP action ite$ A3.33( ? @ &ote te initial ti,e and #inal ti,e o# de!ressuri)ation $ collect a sa,!le to 7eri#y te #luid. ? @ ;nce de!ressuri)ation co,!leted close te 1ellead 2= annulus ball0 gate 7al7es ? /I"CO..0CTI.= T>0 PO,TABL0 "POOL ? @ "e,o7e te 1= blind #lange #ro, te 1= connection on s!ool 41a5041b5 ? @ Connect s!ool 42a5042b5 to s!ool 41a5041b5. ? @ Connect s!ool 435 to s!ool 42a5042b5. ? @ Connect te nitrogen s8id to s!ool 435 ? @ ;!en te 1= 7al7e in s!ool 435 and te 1= 7al7e in s!ool 41a5041b5. 4 5 6nsure te 2= globe 7al7e in s!ool 41a5042b5 is o!en ? @ ;!en te nitrogen su!!ly and !urge te Portable S!ool0drain eader 1it &itrogen. Purging sould be done #or at least ' ,inutes. '>A<OP action ite$ A3.6( ? @ Put o## te burner ? @ Close te nitrogen su!!ly ? @ %isconnect te nitrogen s8id ? @ %isconnect te s!ool 435 #ro, s!ool 42a5042b5 ? @ %isconnect s!ool 42a5042b5 #ro, s!ool 41a5041b5 Page E Petrofac International Ltd. 0lf Petroleu$ Iran 1I236 /orood Pro4ect Ons5ore 6acilities 7 .e8 Plant /oc. .o. OIL/OP/06 ,e- 0 Well Annulus Bleed Procedure ? @ Install 1= blind #lange bac8 on s!ool 41a5041b5 ? @ %isconnect ose 445 #ro, s!ool 41a5041b5 and drain eader ? @ :lind te 2= drain !oint on te ,ulti!ur!ose eader ? @ %isconnect s!ool 41a5041b5 #ro, te annulus connection ? @ Ca! te annulus connection ? @ In#or, "ig "S6SA CC"*A %or*3 tat te o!eration is o7er 6 6I.AL "TAT9" +e cluster 1ells are in !roduction -ll #ire e.tinguisers are !laced in location Catc,ents !it !ilot is o##. /ell -nnulus is de!ressuri)ed and isolated and line is ca!!ed Portable co,bination s!ool is disconnected >ulti!ur!ose drain line is blinded /ellead control !anels 0 6S%G control !anels 0 sa#ety sutdo1n syste, is in auto,atic. -ll s!ectacle blinds are in nor,al o!erating condition.