COMPENSATOARE

EXPANSION JOINTS
Buzu - 120068 - R omania, 12 Aleea Industriei Street
Phone: +40-238-71. 06. 2 5
Fax: +40-238-71. 00.62
Compensatoarele lenticulare sunt realizate n cadrul unui Sistem de Asigurare
a Calitii, n conformitate cu prevederile Directivei 97/23/EC, Anexa III, Modul
D Asigurarea Calitii Produciei.

The lens-type expasion joints are manufactured within a Quality Assurance
System, in compliance with the stipulations of Directive 97/23/EC, Enclosure
III, Module D Production Quality Assurance.
PRODUSE CU DESTINAIE SPECIAL
SPECIAL USE PRODUCTS
Issued by ............................................... Signature .................................... Data .........................
Entreprise ................................................... Address ....................................................................
Phone: ----------------------------------------------- Fax: .........................................................................
1. Pipe dimensions or device shell on wich the expansion joint is to be mounted:
- Outside diameter ............................................................ mm
- Wall thickness ................................................................. mm
2. Pipe material (shell) ................................................................................................................
3. Circulated fluid denomonation (water, steam, air a.so.) ......................................................
4. Pressure:
- Operating pressure ......................................................... MPa
- Design pressure ............................................................. MPa
- Hydraulic testing pressure .............................................. MPa
5. Operating temperature:
0
- Maximum ............................................................... C
0
- Minimum ................................................................ C
6. Lens expansion joint type (according to this catalogue) .......................................................
7. Required compensation capacity (the expansion to be take over by the expansion joint):
- axial ........................................................................... mm
- lateral ........................................................................ mm
- angular ---------------------------------------------------------- grades
8. Value of pre-stressing in the mounting process:
- axial ........................................................................... mm
- lateral ........................................................................ mm
- angular ---------------------------------------------------------- grades
9. Type of pre-stressing:
- compresed .............................................................. mm
- streched .................................................................. mm
10. Compression and stretches number of the expansion joint per year
(installations shutdown) -------------------------------- cycles/year
11. Elastic reaction .............................................. daN/mm
12. Connection mode:
- collar (chamfering detail)
- flange - STANDARD
13. Expansion joint operation position:
- horizontal
- vertical
- oblique (specialy the angle of the former position)
15. Total manufacturing lenght of the expansion joint (without the pre-stressing value)
................................ mm
16. Remarks: .................................................................................................................................
Specification
technical data for design of the expansion joints
COMPENSATOARE LENTICULARE DE DILATAIE
LENS TYPE EXPANSION JOINTS
Compensatoarele lenticulare de dilataie sunt produse noi,
aprute n ultimele decenii, dar care i-au ctigat deja un loc
binemeritat n tehnic. Ele se compun din elemente de
legtur i elemente flexibile, mono sau multistrat cu
proprieti elastice i de rezisten mecanic, ce permit
compensarea dilataiilor termice i amortizarea vibraiilor.
Proprietile lor remarcabile (capacitatea de compensare
axial, lateral, unghiular, amortizarea vibraiilor, .a.) le
impun pentru ntrebuinri ct mai variate i ct mai frecvente.
In orice domeniu industrial unde se lucreaz cu diferene de
temperatur sau cu mase neechilibrate n micare (vibraii) se
utilizeaz, din ce n ce mai frecvent, compensatoare
lenticulare de dilataie cu urmtoarele avantaje:
- compensarea dilataiilor termice;
- amortizarea vibraiilor;
- reducerea forelor de reaciune;
-reducerea cheltuielilor de ntreinere i dimensionarea
punctelor fixe;
- creterea fiabilitii i siguranei n exploatare.
Buna funcionare a compensatoarelor lenticulare de dilataie
depinde, n mare msur, de:
- procesul tehnologic de execuie;
- geometria elementului flexibil;
- numrul de straturi i calitatea materialului utilizate pentru
execuia elementului lenticular;
- acurateea operaiilor de montaj.

modificare a unui singur factor poate afecta n mai multe
moduri caracteristicile de lucru ale elementului lenticular.
Efectul modificrii este att de complex nct, de cele mai
multe ori, nu poate fi inclus n relaii de calcul.
Din aceast cauz proiectarea, execuia i testarea n
condiii de laborator, coroborate cu urmrirea comportrii
produselor n exploatare, constituie singura baz tehnic de
plecare pentru nfiinarea unei "bnci" de date care s
faciliteze proiectarea i execuia unor produse fiabile i
competitive.
ntre to i ace ti factori exist o strns corela ie: orice
Expansion joints are a discovery of the last decades, playing at
the present time a very important role in the industry. An
expansion joint consist in couplings and flexible elements, one
layer or multi-layers, characterized by elasticity and
mechanical strength, allowing the compensation of the
thermal dilatation and of the damping of the vibration.
Expansion joints, both in one layer or in multi-layer
construction, cover a range of rated diameters from 20 to 2000
mm, of temperatures from minus 160 C to 650 C and they
could be designed for axial, lateral or cardanic movements,
load balanced and for special joints.
Outstanding properties recommend the use of expansion
joints in the most various and frequent cases.
Every industry (machine building industry, chemical and
petrochemical industries, iron and steel industry, food industry,
power generation industry) that involves temperature
differences or vibrations requires, mo re and mo re, the use of
expansion joints.
Many features could be listed here, such as:
- Axial, lateral or angular compensation of thermal dilatations;
- Vibration damping;
- Smaller reaction forces;
- Safety in exploitation;
- Reduced maintenance costs related to the dimensioning of
the pipe supports.
The good operation of the expansion joints depends on the
following factors:
- Fabrication procedures
- Geometry of the flexible component;
- Number of layers and fabrication material
- Accuracy in erection.
AII these factors are closely correlated. Any alteration of
one single factor may affect in many ways the features of the
flexible component.
For this reason, the design, the execution and the testing
under laboratory conditions and the follow-up in exploitation
gain a particular importance and make up the start base for the
design and the fabrication of reliable joints.
The quality of the fabrication is controlled by a severe
inspection employing modern methods, instruments and test
stands, in order to evidence any deviation from the workshop
drawings and to guarantee a long operation time under full
safe conditions.
The influence of the alteration is so complex that, in many
situation, can't be "expressed" by calculation formulae.
MARCA
MARKE
Nr.
crt.
Crt.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
MARCA
MARKE
MARCA
MARKE
GOST ASTM W. NR. MARCA (gr)
MARKE
STAS GERMANIA / GERMANY S.U.A. / USA
CORESPONDENTA / CORRESPONDENT
RUSIA / RUSSIA
TEMPERATURA
DE
UTILIZARE
WORKING
TEMPERATURE
OBS.
OBS.
10TiAlCrNi320
10Ti Cr180 Ni
10TiMo Cr175 Ni
2Mo Cr175 Ni
2 Cr245 Ni
12 Cr250 Ni
12Ti Cr180 Ni
15Si Cr200 Ni
15Si Cr250 Ni
OLC 15
OLT37.2Ta
OL37.2
5 NiCr180
2 NiCr185
X10 Ti3220 NiCrAl
DIN(SEW)
XH 32T
00X18H10
1X18H9T
0X18H10T
X17H3
M 2T
X23H18
X18H10T
X20H14C2
X25H20C2
0
max. 1150 aer
0
max. 1050 aer
0
max. 850 aer
0
max. 1050 aer
0
+15
0
- 440
0
-60
0
- 550
0
-60
0
- 550
0
-196
0
- 550
0
-196
0
- 550
0
-196
0
- 550
max
0
350
0
max. 1100 aer
X10 AlNi i18.10 Cr T
X5 Ni18.10 Cr
X2 Ni18.9 Cr
X2 NiMo18.12 Cr
X2 Ni25.20 Cr
X12 Ni25.21 Cr
X12 NiTi18.19 Cr
X15 NiSi20.12 Cr
X15 NiSi25.20 Cr
X10 NiTi18.9 Cr
- - - - - - -
-
-
-
-
-
-
-
URANUS 65
-
-
-
-
Incoloy 800
-
-
380
5632
5632
5632
5632
5632
5632
5632
5632
-
-
- -
- -
-
304
304L
321
316Ti
316L
310S
321H
309
310
UNS 8803
UNS 8810
C
-
- -
A 283
A 240
A 240
A 240
A 240
A 240
A 240
A 240
A 240
A 240
A 409
- -
-
(470)
(470)
(470)
(470)
(470)
(470)
Rst.37.2 Vst.3 sp
11523-87
11523-87
11523-87
11523-87
11523-87
11523-87
11523-87
3583-87
880-88
500/2-80
500/2-80
3583-87
3583-87
3583-87
W1.4876
W1.0401
W1.0038
W1.4301
W1.4306
W1.4306
W1.4541
W1.4571
W1.4435
W1.4845
W1.4845
W1.4878
W1.4828
W1.4841
17.100
17.00
17.440
17.440
17.440
17.440
0,04 -
0,10
Ti: 5x% C
< 0,8
Ti, Al, C
1,0
Alte
elemente
Other
elements
sc Rm A5% C Si Mn Cr Mo Ni Cu Ti P
max
S
max
Caracteristici mecanice
Mechanical Characteristics
2
(N/mm )
Compozitia chimica %
Chemical Composition %
Nr.
crt.
Crt.
No.
Material
1 W1 - 4301 235 550 - 750 35 0,07 0,03 1,0 2,0 0,045 8,5 - 10,5 17,0 - 19,0 - - -
2 0,03 0,03 1,0 2,0 18,0 - 20,0 10,0 - 12,5 - - - 0,045 40 520 - 670 235 W1 - 4306
3 0,08 0,03 1,0 2,0 17,0 - 19,0 9,0 - 12,5
Ti: 5x% C
< 0,8
- - - 0,045 35 540 - 740 245 W1 - 4541
4 0,08 0,03 1,0 2,0 16,5 - 18,5 10,5 - 13,5 2,8 - 2,5 - - 0,045 35 540 - 690 255 W1 - 4571
5 0,03 0,025 1,0 2,0 17,0 - 18,5 2,5 - 3,0 12,5 - 15,0 - - 0,045 40 540 - 690 255 W1 - 4435
6 < 0,15 1,0 2,0 20,0 - 18,0 Ti 0,7% C 12,0 - 10,0 - - - - - 30 500 - 750 240 W1 - 4878
7 0,20 0,03 1,5-2,5 2,0 19,0 - 21,0 11,0 - 13,0 - - - 0,045 22 500 - 750 240 W1 - 4828
8 0,02 1,0 1,5 19,0 - 23,0 30,0 - 34,0 - - - 0,030 30 500 - 750 240 W1 - 4876
9 < 0,5 0,10 0,015 1,0 14,0 - 17,0 Ti, Cu, Al 72,0 - - - 0,020 30 550 - 750 230 W2 - 4816
10 - - - N - 0,08 - - - Rest - 30 290 - 410 200 W3 - 7025 (Ti)
11 0,39 1,56 0,46 N = 0,37 0,22 8,72 0,21 18,45 - 0,031 0,01 57 618 - 780 315 AiSi 304 - 2b
12 0,37 0,8 0,18 Al = 0,025 - - - - - 0,045 0,045 26 500 - 650 210 OL 37 - 2
OELURI UTILIZATE PENTRU EXECUIA
ELEMENTULUI LENTICULAR
STEEL GRADES USED FOR THE FABRICATION
OF THE LENS TYPE COMPONENT
COMPENSATOARE LENTICULARE
DE DILATAIE AXIALE UNISTRAT
ONE LAYER AXIAL EXPANSION JOINTS
Specificaie
cu datele tehnice necesare proiectrii compensatorilor
ntocmit ............................................... Semntura .................................... Data .........................
ntreprinderea ................................................... Adresa....................................................................
Telefon: ----------------------------------------------- Fax: .........................................................................
1. Dimensiunile conductei la care se monteaz compensatorul:
- diameterul exterior ............................................................ mm
- grosimea peretelui ............................................................ mm
2. Material conduct ................................................................................................................
3. Denumirea fluidului vehiculat (ap, abur, aer, etc.) ......................................................
4. Presiune:
- de lucru ......................................................... MPa
- de calcul ........................................................ MPa
- de prob hidraulic ........................................ MPa
5. Temperatura de lucru:
0
- maxim ............................................................... C
0
- minim ................................................................ C
6. Tipul compensatorului (conform catalogului) .......................................................
7. Capacitatea de compensare necesar (dilatarea care trebuie preluat de compensator):
- axial ........................................................................... mm
- lateral ........................................................................ mm
- unghiular ................................................................... grade
8. Mrimea pretensionrii la montaj:
- axial ........................................................................... mm
- lateral ........................................................................ mm
- unghiular .................................................................... grade
9. Felul pretensionrii la montaj:
- comprimat .............................................................. mm
- ntins ...................................................................... mm
10. Numrul de comprimri i ntinderi ale compensatorului n decurs de un an
opriri ale instalaiei) -------------------------------- cicluri/an
11. Reaciunea elastic .............................................. daN/mm
12. Modul de montaj:
- virol (detaliul anfrenului se anexeaz)
- flan - STANDARD
13. Pozitia de funcionare a compensatorului:
- orizontal
- vertical
- oblic (se specific unghiul fa de poziia iniial)
15. Lungimea total de fabricaie (fr valoarea pretensionrii) ................................ mm
16. Observaii: .................................................................................................................................
The expansion joint is an elastic component mounted on
pipes and heat exchangers in order to take over the thermal
expansion.
Expansion capacity depends on:
- The elasticity of the flexible component;
- The number of lens;
- The pre-stressing in the mounting process
The use of the expansion joins ensures:
- Decreasing of the tensions generated by the temperature
differences;
- Economical dimensioning of the fixed points;
- Reliability and safety in operation.
Compensatorul lenticular de dilataie este un element
flexibil care se monteaz pe conducte i aparate de schimb de
cldur n vederea prelurii dilataiilor termice.
Capacitatea de compensare este dependent de:
- Elasticitatea elementului lenticular;
- Numrul de lentile;
- Pretensionarea la montaj.
Utilizarea compensatoarelor lenticulare de dilataie
asigur:
- diminuarea tensiunilor generate de diferenele de
temperatur;
- dimensionarea economic a punctelor fixe;
- fiabilitate i siguran n exploatare.
COMPENSATOARE LENTICULARE
DE DILATAIE AXIALE UNISTRAT
ONE LAYER AXIAL EXPANSION JOINTS
COMPENSATOARE LENTICULARE DE DILATAIE MULTISTRAT
MULTILAYER LENS TYPE EXPANSION JOINTS
- Siguran n exploatare;
- reaciune elastic redus;
- capacitate de compensare ridicat;
- rezisten la presiune, temperatur i coroziune;
- etaneitate la vid;
- rezisten la oboseal.
Cerinele impuse de solicitrile ridicate n exploatare sunt
ndeplinite numai de compensatoarele lenticulare de dilataie
multistrat.
Utilizarea tehnologiilor moderne n procesul de fabricaie
conduce la realizarea unor produse cu o nalt flexibilitate,
fiabilitate si rezisten.
- Safety in operation;
- Small elastic reaction;
- High compensation capacity;
- Pressure, temperature and corrosion resistance;
- Vacuum tightness;
- Fatigue resistance.
The requirements imposed by the high stresses in
exploatation are met by the lens type multi-layer expansion
joints.
The use of the modern technologies in the manufacturing
process leads to a higher flexibility reliability and strenght of the
products.
PRODUSE CU DESTINAIE SPECIAL
SPECIAL USE PRODUCTS
COMPENSATORI DIN TITAN
TITANIUM EXPANSION JOINTS
COMPENSATOARE LENTICULARE AXIALE CU SCUT TERMIC I COLIERE DE
CUPLARE PENTRU MOTOARE CU ARDERE INTERN
AXIAL EXPANSION JOINT WITH THERMAL SHIELDING AND COUPLING COLLARS
FOR INTERNAL COMBUSTION
UTILIZARE / APPLICATION
Evacuarea gazelor arse si amortizarea vibratiilor.
Exhaust of burnt gases and dampening of vibrations.
CONDUCT EAPARE PENTRU MOTOARE DIESEL 16+R 251
EXHAUST TUBE FOR DIESEL ENGINES 16+R 251
UTILIZARE / APPLICATION
Preluarea dilataiilor galeriilor de evacuare generate de temperatura
gazelor arse.
Take over of exhaust manifolds dilatations, generated by combustion
temperature.
CARACTERISTICI TEHNICE /
o
Temperatura de regim a gazelor arse: 730 C;
2
Presiunea de lucru: 1,5 daN/cm .
o
Operating themperature of burnt gases: 730 C;
2
Operating pressure: 1,5 daN/cm .
TECHNICAL CHARACTERISTICS
CARACTERISTICI TEHNICE /
o 2
Temperatura de regim: 750 C;Presiunea de lucru: 1,5 daN/cm .
o 2
Operating themperature: 750 C;Operating pressure: 1,5 daN/cm .
TECHNICAL CHARACTERISTICS
CONDIII TEHNICE
2
- presiunea maxim de lucru: 39 daN/cm
2
- presiunea de prob hidraulic: 80 daN/cm
- temperatura de lucru: 350 C
- capacitatea de compensare axial: 14 mm
- fluid vehiculat: abur sau ap fierbinte sub
- presiune
- diametrul interior: 690 mm
- diametrul exterior: 720 mm
- lungimea de fabricaie: 330 mm.
TECHNICAL SPECIFICATIONS
2
- maximum working pressure: 39 daN/cm ;
2
- hydraulic test pressure: 80 daN/cm ;
- working temperature: 350C;
- axial compensating capacity: 14 mm;
- circulated fluid: steam or superheated water;
- inside diameter: 690 mm;
- outside diameter: 720 mm;
- manufacturing length: 300 mm.
COMPENSATOARE LENTICULARE AXIALE MULTISTRAT PENTRU
CONDUCTE DE EAPARE - MOTOARE NAVALE
AXIAL MULTILAYER LENS TYPE EXPANSION JOINTS FOR SHIP ENGINES
EXHAUST PIPE
COMPENSATOARE LENTICULARE
DE DILATAIE LATERALE
LATERAL LENS TYPE EXPANSION JOINTS
PRODUSE CU DESTINAIE SPECIAL
SPECIAL USE PRODUCTS
Orice apreciere asupra deformaiei unui compensator -
c este mare sau mic - se poate face numai prin referire la
deformaia specific axial a unei lentile " d ".
Any estimation of the deformation of the expansion joint,
be it big or small, can be made only with reference to the axial
specific deformation of a lens " d .
n gama utilajelor produse de ROTEC se ncadreaz i
cele cu destinaie special fabricate pentru industria chimic,
petrochimic, aeronautic i constructoare de maini.
Fr a face parte dintr-o gam tipizat, aceste
produse se execut pe baz de documentaie tehnic pus la
dispoziie de ctre beneficiar sau n baza unei teme de
proiectare.

The wide range of products made by ROTEC includes

also products with special destination, made for chemical and
petrochemical industries, aircraft and machine building
industry.
Although not included in the standard production
programm, these products are manufactured according to the
tehnical documentation provided by the client.
CAMER DE ARDERE CU FLUX INVERSAT
REVERSE FLOW COMBUSTION CHAMBER
unde:
d = deformaia axial a unei lentile;
x
1
d = deformaia axial echivalent a unei lentile;
e
1
t = pasul elementului lenticular.
where:
d = axial deformation of one lens;
x
1
d = axial equivalent deformation of one lens;
e
1
t = ens pitch of the elastic element.
d = d +
1 x
1
d =
e
1
d
x
1
n
2Didy
n(nt+dx)
+
COMPENSATOARE LENTICULARE MULTISTRAT PENTRU PRENCLZITOARE
DE NALT PRESIUNE - TURBO - AGREGATE DE 330 MW
MULTILAYER LENS TYPE EXPANSION JOINTS FOR
HIGH PRESSURE 330 MW TURBOENGINE PREHEATERS
COMPENSATOARE LENTICULARE DE DILATAIE UNGHIULARE
CU ARTICULATII CU CUPLE DE ROTAIE
ANGULAR LENS TYPE EXPANSION JOINTS
WITH ROTATION COUPLINGS
COMPENSATOARE LENTICULARE DE DILATAIE UNGHIULAR CU ARTICULATII
CU CUPLE CARDANICE COD: UKS
ANGULAR EXPANSION JOINTS WITH CARDANIC COUPLINGS CODE: UKS
Sunt elemente flexibile prevzute cu articulaii cu
cuple de rotaie care:
- permit rotirea axei compensatorului cu un
unghi ntr-un singur plan);
- "descarc" aciunea forei axiale generat de
presiunea interioar a fluidului vehiculat.
They are flexible components provided with rotation
couplers that:
- allow the rotation of the expansion joint axis
by an angle only in a single plane;
- "unload" the action of the axial force generated
by the inside pressure of the circulated fluid.
Capacitatea de compensare admisibil tg a
1
pentru o singur lentil ntr-un singur sens, se calculeaz
plecnd de la capacitatea de compensare axial a unei lentile
ntr-un singur sens.
The admissible compensation capacity tg a
1
For a single lens in one direction is calculated starting from the
axial compensation capacity of a lens in one direction.
Capacitatea de compensare unghiular ntr-un
singur sens, a unui compensator cu "n" lentile.
Angular compensation capacity in one direction of
one expansion joint with "n" lenses:
Sunt elemente flexibile prevzute cu articulaii
cardanice alctuite dintr-un inel de care se leag prin cuple de
rotaie, diametral opuse, patru arniere solidarizate cu tuurile
compensatorului.
These are elastic components provided with cardanic
links composed of one ring from which are connected by
means of rotation couplers, diametrically opposed, four links
interlocked to the nozzle of expansion joints.
Elementele componente ale articulaiei cardanice:
- permit rotirea axei compensatorului cu un unghi a n
dou plane;
- "descarc" aciunea forei axiale generat de
presiunea interioar a fluidului.
T he components of the cardanic link:
- allow rotation of expansion joints axis with an
angle of a in two planes.
- Unloads" the axial force action generated by
the inside pressure of the circulated fluid.
COMPENSATOARE LENTICULARE DE MONTAJ
MOUNTING EXPANSION JOINTS
ETANARE CU BURDUF PENTRU ROBINETE SPECIALE
BELLOWS SEALING FOR SPECIAL VALVES
CARACTERISTICI TEHNICE BURDUF
2
- presiune maxim de lucru: 16 daN/cm ;
2
- presiune de prob hidraulic: 20 daN/cm ;
- temperatura de lucru: 250 C;
- diametrul interior: 25 mm;
- diametrul exterior: 43 mm;
- capacitatea de compensare axial: 5 mm;
- lungimea de fabricaie: 25 mm.
BELLOWS TECHNICAL CHARACTERISTICS
2
- maximum working pressure: 16 daN/cm ;
2
- hydraulic test pressure: 20 daN/cm ;
- working temperature: 250 C;
- nside diameter: 25 mm;
- outside diameter: 43 mm;
- axial compensating capacity: 5 mm;
- manufacturing length: 25 mm.
Compensatoarele lenticulare de montaj sunt armturi
deformabile axial, care se fixeaz pe sistemele de conducte n
scopul uurrii montrii i nlocuirii accesoriilor de tubulatur.
n general se utilizeaz pentru:
- sisteme de conducte prin care sunt vehiculate fluide reci;
- instalaii pentru alimentri cu ap sau irigaii.
Mai pot fi utilizate pentru compensarea unor mici abateri de
montaj ale tubulaturii prin deplasri axiale. Nu se recomand
utilizarea lor pentru compensarea dilataiilor termice.
Mounting expansion joints are axial deformable fittings
provided in the pipe systems for easy and quick replacement of
tube system components.
Generally they are used for:
- p i p e s y s t e ms t h r o u g h wh i c h c o l d f l u i d s
are circulated;
- water supply and irrigation installations.
They may also be used to compensate small erection
deviations of the pipe due to the axial movements. It is not
recommended to be utilised in compensating of thermal
expansion.
tg a = n x tg a
1
tg a =
1
2d
1
Di