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TANK ERECTION METHOD STATEMENT FOR MOT OIL STORAGE T
ANKS
1.0 SCOPE:
This document is created by M/s Exterran - Belleli S.p.A to provide detailed method statement and
sequence for erection of Main Oil Storage - 08 Nos in Fujairah and 02 Nos. in Habshan.
2.0 REFERENCE CODES, DRAWINGS AND DOCUMENTS:
2.1 API 650 10TH Edition Addendum-4
2.2 Tanks General Layout
2.3 Tanks General Arrangement and Related Drawings
1) C003-24-84-33-3600-001: GA for Tank 1501/1502/1506/1507
2) C003-24-84-33-3600-002: GA for Tank 1503/1504/1508
2.4 Project Scope of work
2.5 Specification Tank Specification Doc. No. 30-50-32-0606
2.6 Data Sheet For Crude Oil Storage Tanks MOT Fujairah Doc. No. 24-84-34-1603
2.7 Inspection Test Plan,C003-30-99-93-3601 Rev.0 & C003-30-99-93-3602 Rev.0
3.0 LIST OF EQUIPMENT
Mobile Crane 16 t, 35 t, 45 t, 60 t, 70 t.
Diesel Driven Generators 200 kVA, 365 kVA, 400 kVA
Circomatic Welding Machines
Fork Lift
Pick up
Diesel Driven Air Compressors
Trailers
Electrode Baking & Holding Ovens
Flux Oven
FCAW / SMAW / SAW welding machines
Boogie (Self Propelled)
Transformer
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Page 1 of 9 TANK ERECTION METHOD STATEMENT FOR MOT OIL STORAGE TANKS - ...
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Panel Boards
Man Basket
4.0 PREFABRICATION
All plates when received will be color coded and staked in storage yard. Plates will be inspected and
recorded in a form Material Entry Note , see procedure PR-MAT-007 Rev.0. When required for erection,
material will be transferred to the required location of the tanks.
Following are the main activities for prefabrication:
4.1 Plates etc., necessary for assembly and erection of Tanks are to be fabricated at Belleli Site. Any
sub-contract for fabrication deemed necessary will be awarded only to qualified fabricator.
4.2 Clean out door shall be done in our J ebel Ali Workshop.
4.3 Rolling of Shell Plate and Nozzle Reinforcing Pads will be done at BELLELI site by BELLELI rolling
machine. Shell plates for Habshan site tanks will be rolled in Fujairah and transported to Habshan.
4.4 Surface preparation and Primer paint application of the prefabricated components
as required will be done at Site before or after the erection.
4.5 Activities to be done by our Subcontractor
Painting
Radiography
Post weld Heat Treatment
Fabrication of Spiral Stairs and Handrails and other minor appurtenance
Tank internals - Still wells, Foam pourer etc.
5.0 ERECTION PROCEDURE
Erection sequences of Tanks will be as follows:
Laying of Annular plates
Laying of Bottom plates
Erection of Shell Plates, Wind Girder and Top Curb-angle.
Assembly and Installation of Internal Floating roof
Erection of Structural and Appurtenances.
Installation of Tank Internal Piping
Tank Hydrotest
Painting
Installation of seal
Box-up
Handing-over
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Page 9 of 9 TANK ERECTION METHOD STATEMENT FOR MOT OIL STORAGE TANKS - ...
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