Date :

Submitted by :
Diameter of Rebar d = 25 mm
Steel Strength of Rebar f
y
= 500 N/mm
2
Clear Spacing between adjacent rebars s = 150 mm
Clear Concrete Edge Distance in x - direction cx = 50 mm
Clear Concrete Edge Distance in y - direction cy = 500 mm
Clear Cover c = 50 mm
Width of Structure d = 650 mm
Effective Lever Arm z1r 449 mm
Moment M = 100 kNm
Number of Bars in tension layer n = 5 Nos
Concrete Grade fck = M30 N/mm
2
Main Reinforcement Bar d = 12 mm
Clear Cover c = 50 mm
Thickness of Existing Member 550 mm
Maximum Installation Depth 475 mm
Lever Arm Inside Node 290.45 mm
Check Node 33 Degrees
RE 500
Design Method Hilti Rebar Method
Characteristic Yield Strength of a rebar fyk = 213.62 kN
Tension Force per bar due to Moment Fn = 44.50 kN
Concrete Confinement "Min(Cx,Cy,S/2)" cd = 50 mm
Confinement Ratio cd/d = 2.0
Check if Confinement Ratio > 3 No
Bond Strength according to concrete class as per ETA 08/0105 fbd,ETA 2.7
a2 = factor for effect of concrete cover (0.7<=a2<=1) 0.85 -0.306
a2'= factor for effect of concrete cover 0.89
Splitting Bond Strength fbd,s 3.03 N/mm
2
Pullout Bond Strength of RE 500 as per ETA 04/0027 fbd,p 6.19 N/mm
2
Pullout Bond Strength of HY 200 R as per ETA 12/0083 fbd,p 8 N/mm
2
Decisive/Real Bond Strength (Min of fbd,p and fbd,s) fbd 3.03 N/mm
2
Decisive/Real Bond Strength (Min of fbd,p and fbd,s) fbd 3.03 N/mm
2
Basic Anchorage Depth by using RE 500 lb 269.10 mm
Basic Anchorage Depth using HY 200R lb 269.10 mm
Cover of Existing Member cu = 50 mm
Recommended Installation Length using HIT RE 500 (Linst.,Hilti Rebar Method) 475 mm
Recommended Installation Length using Hilti HY 200R
(L
inst.,Hilti Rebar Method)
475 mm
(c) The existing concrete capacity for small tensile forces (Ties) generated where rebars are not present.
P
(a) The compressive strength capacity of the concrete to sustain the compressive strut.
1. We recommend few additional checks to be done from your side for the safety of the existing concrete structure.

Embedment depth calculation of post installed rebars based on Hilti HIT Rebar Design method for Moment
Connections.
10/5/2014 Name of Project : Natural Draught Cooling Tower, KPCL Bellary Thermal Power Station Unit 3
Name of Consultant / Architect / Customer : Paharpur Cooling Towers Limited, Bellary Nandeesh Palagatti
Details of Existing Concrete Member
Details of New Member & Load Inputs
Details of Post Installed Reinforcement
Input Data given by Architect/Consultant/Customer
Notes

Installation depth calculation of rebars in tension layer on the basis of above input data given to us
Appropriate Chemical Proposed by us:
Calculation of Confinement Ratio, Real Bond Strength & Basic Anchorage Depth
Calculation of Installation Depth "Linst" : Maximum (c
u
+ z
1rtan
tan+ l
b
/2 , basic anchorage length)
5. Maximum possible installation length i.e. Linst,Max = hmember - max(2*do;30mm) where hmember is thickness of existing concrete & do is diameter of drilled
hole.
2. The strut & tie model requires that the angle between the inclined compression strut and horizontal direction is 30 to 60 degrees, however, in order to
remain as close as possible to the original solution with the bent bar, it is recommended to drill the holes as deep as possible in order to achieve a larger
strut angle.
6. Installtion of rebars should be done in accordance with Hilti guidelines.
7. In case of any deviation in input data given to us, our recommendation for proposed chemical & embedment depth may change.
8. If wet diamond core drilling is used,minimum embedment depth of rebar should be multiplied by 1.5 as per EC 2 and pull out bond strength of Hilti chemical should be
reduced by 30%. If drilled hole is not dry, contact Hilti technical representative.
9. Pull out bond strength of Hilti chemical considered for calculation is for minimum M25 concrete grade and for uncracked concrete.
10. Pull out bond strength of Hilti chemical is taken from relevant ETA certificate and is applicable for defined temperature range as given in ETA cetificates.
(b) cmin = 50 + 0,08 lv 2ds (mm) for compressed air drilled holes where lv is effective embedment depth
(a) cmin = 30 + 0,06 lv 2ds (mm) for hammer drilled holes where lv is effective embedment depth
4. Minimum concrete cover / edge distance must be maintained as per the following conditions:
3. Minimum clear spacing between two post-installed bars is a = 40 mm 4ds where ds is diameter of post installed rebar
Disclaimer : The client's attention is drawn to the fact that, the design is only one component of Safe and Secure Fastenings; numerous additional factors affect performance of the post installed rebars such as Site Preparation,
Fixing/installation Procedure and Quality, Environmental Condition. As a general practice Hilti offers you an additional help in training the workers on fixing/installation procedures free of cost.
13. The calculation is based on Hilti HIT Rebar design method and is valid only for Hilti adhesives that are recommended for post installed rebar connections.
11. a2 in case confinement ratio cd/d < 3 is calculated as
12. a2' in case confinement ratio cd/d > 3 is calculated as