Impact tests are performed to measure the response of a material
to dynamic loading. When two objects collide, damage is often done
to one or other of them. How well something resists damage is called its impact resistance. An impact test measures how much energy is absorbed when an object fractures or breaks under a high speed collision. Its an important property. The safety of many consumer products depends on their resistance to breaking. Therefore, Engineers need to know about how materials and products behave under impact and the magnitude of forces they can resist. Part or product tested no longer maintains its original shape or surface texture. Mechanical test methods are all destructive. Other destructive tests include speed testing of grinding wheels to determine their bursting speed high pressure testing of pressure vessels to determine their bursting pressure. Toughness is a measure of the amount of energy required to cause an item to fracture and fail. The more energy that is required then the tougher the material. Impact is a high force or shock applied over a short time period when two or more bodies collide. Impact resistance or Impact energy How well something resists damage is a measure of the work done to fracture a test specimen. Notches The notch serves as a stress concentration zone and some materials are more sensitive towards notches than others. The impact test is a method for evaluating the toughness and notch sensitivity of engineering materials. It is usually used to test the toughness of metals, but similar tests are used for polymers, ceramics and composites. Metal industry sectors include Oil and Gas, Aerospace, Power Generation, Automotive, and Nuclear. The notched test specimen is broken by the impact of a heavy pendulum or hammer, falling at a predetermined velocity through a fixed distance. The test measures the energy absorbed by the fractured specimen. There are primarily 2 types of impact test - Charpy impact test and Izod impact test. Both tests involves fracturing a notched specimen of standard dimension and measuring the amount of energy absorbed to fracture the specimen. Both involve striking a standard specimen with a controlled weight pendulum traveling at a set speed. Measure in J (n-m) of lb-ft These tests show that metals can be classified as being either 'brittle' or 'ductile'. A brittle metal will absorb a small amount of energy when impact tested, a tough ductile metal a large amount of energy.
The test was developed around 1900 by S. B. Russell (1898, American)
and G. Charpy (1901, French). The test became known as the Charpy test in the early 1900s due to the technical contributions and standardization efforts by Georges Charpy. The test was pivotal in understanding the fracture problems of ships during WWII. A test specimen is machined to a 10mm x 10mm (full size) cross- section, with either a "V" or "U" notch. Sub-size specimens are used where the material thickness is restricted. Specimens can be tested down to cryogenic temperatures. -150 PRINCIPLE The Charpy impact test is a dynamic test in which a test piece U-notched or V-notched in the middle and supported at each end, is broken by a single blow of a freely swinging pendulum. The test is named after the English engineer Edwin Gilbert Izod (18761946), who described it in his 1903 address to the British Association, subsequently published in Engineering. The test specimen is machined to a square or round section, with either one , two or three notches. The specimen is clamped vertically on the anvil with the notch facing the Hammer. PRINCIPLE The Izod impact test is a dynamic test in which a test piece V- notched test piece, gripped vertically, is broken by a single blow of a freely swinging pendulum (Fig.). The blow is struck on the same face as the notch and at the fixed height above it. The energy absorbed is measured. This absorbed energy is a measure of the impact strength of material. 1) The test notches for the impact specimens for the tests have different dimensions. The Izod test is a V-notch; the Charpy test has three different specimen types: U-notchand V-notch. However, other specimen types may be specified as required for both tests. 2) The specimens are held differently. The Izod specimen is held in a cantilevered manner; the Charpy test is held such that the specimen rests against two supports on either side of the test notch. 3) The impact location is different. The Izod test impact is against the end of the exposed cantilever; the Charpy test is struck directly behind the test notch such that the specimen undergoes three point bending. 4) The test specimens have different dimensions. The basic Izod test specimen is 75 x 10 x 10mm (2.95" x 0.394" x 0.394"); the basic Charpy test specimen is 55 x 10 x 10mm (2.165" x 0.394" x 0.394") Drop weight impact testers A mass is dropped vertically on to a test specimen. A tube or rails are used to guide the falling mass. Since the mass either stops dead on the specimen or breaks it, the test was essentially pass/fail. However, the energy absorbed by a specimen when it breaks can be estimated: the mass is dropped from increasing heights until the specimen fractures or breaks further tests are carried out on other samples to get more accurate value. This can involve anything up to 100 test samples. Keyhole Impact Test The steel casting industry uses this type of specimen more frequently. The notch is machined to look like a keyhole. It is tested in the same manner as the "V" and "U" notch.